2021-04-22T10:46:53+00:00 Aspose Ltd. 2021-05-18T10:34:40+00:00 Aspose.Pdf for .NET 9.5.0 2021-04-22T10:46:53 PDFium 2021-04-22T10:48:05+04:00 2021-04-22T10:48:05+04:00 PDFium application/pdf uuid:87d9e244-ce10-4739-9a34-c1ac98c2531f uuid:7175036e-8be9-443c-ae29-728200c09c96 engines={image=false textcolor=true vector=false text=true} tetml={filename={D:\drim\repository\projects\drim_18_0\metadata\4\6\461b2185909b78dbd5176db9e23b619f\461b2185909b78dbd5176db9e23b619f.para.xml} elements={annotations=false bookmarks=false destinations=false fields=false javascripts=false} } granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} THE T H E CONTENTS C O N T E N T S OF O F THIS T H I S DOCUMENT D O C U M E N T ARE A R E PROPRIETARY P R O P R I E T A R Y AND A N D CONFIDENTIAL C O N F I D E N T I A L ADNOC A D N O C GROUP G R O U P PROJECTS P R O J E C T S AND A N D ENGINEERING E N G I N E E R I N G PAINTING P A I N T I N G AND A N D COATING C O A T I N G SPECIFICATION S P E C I F I C A T I O N Specification S p e c i f i c a t i o n APPROVED A P P R O V E D BY: B Y : Abdulmunim A b d u l m u n i m NAME: N A M E : Abdulmunim A b d u l m u n i m Saif S a i f Al A l KindyAl K i n d y A l Kindy K i n d y TITLE: T I T L E : Executive E x e c u t i v e Director D i r e c t o r PT&CS P T & C S EFFECTIVE E F F E C T I V E DATE: D A T E : AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 All A l l All A l l parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t to t o to t o this t h i s this t h i s document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} GROUP G R O U P PROJECTS P R O J E C T S & & ENGINEERING E N G I N E E R I N G / / PT&CS P T & C S DIRECTORATE D I R E C T O R A T E CUSTODIAN C U S T O D I A N Group G r o u p Projects P r o j e c t s & & Engineering E n g i n e e r i n g / / PT&CS P T & C S ADNOC A D N O C Specification S p e c i f i c a t i o n applicable a p p l i c a b l e to t o ADNOC A D N O C & & ADNOC A D N O C Group G r o u p Companies C o m p a n i e s REVISION R E V I S I O N HISTORY H I S T O R Y REV. R E V . PREPARED P R E P A R E D BY B Y DATE D A T E (Designation ( D e s i g n a t i o n / / NO N O Initial) I n i t i a l ) 15 1 5 Feb F e b 2021 2 0 2 1 1 1 Hesham H e s h a m Elashkar/ E l a s h k a r / Senior S e n i o r Specialist, S p e c i a l i s t , Material M a t e r i a l Engineering E n g i n e e r i n g Digitally D i g i t a l l y signed s i g n e d by b y Hesham H e s h a m ELASHKAR E L A S H K A R DN: D N : cn=Hesham c n = H e s h a m ELASHKAR, E L A S H K A R , o=ADNOC o = A D N O C HQ, H Q , ou=Group o u = G r o u p Projects P r o j e c t s & & Engineering, E n g i n e e r i n g , email=helashkar2 e m a i l = h e l a s h k a r 2 @adnoc.ae, @ a d n o c . a e , c=AE c = A E Date: D a t e : 2021.03.01 2 0 2 1 . 0 3 . 0 1 15:36:06 1 5 : 3 6 : 0 6 +04'00' + 0 4 ' 0 0 ' REVIEWED R E V I E W E D BY B Y (Designation ( D e s i g n a t i o n / / Initial) I n i t i a l ) Ashwani A s h w a n i Kumar K u m a r Kataria/ K a t a r i a / A/MES, A / M E S , TC-Eng T C - E n g Reuben R e u b e n Yagambaram Y a g a m b a r a m / / SPM-GPE S P M - G P E Reuben R e u b e n Yagam Y a g a m baram b a r a m Digitally D i g i t a l l y signed s i g n e d by b y Ashwani A s h w a n i Kumar K u m a r Kataria K a t a r i a DN: D N : cn=Ashwani c n = A s h w a n i Kumar K u m a r Kataria, K a t a r i a , o=ADNOC o = A D N O C Onshore, O n s h o r e , ou=ADNOC o u = A D N O C Onshore, O n s h o r e , email=akataria@adnoc.a e m a i l = a k a t a r i a @ a d n o c . a e, e , c=AE c = A E Date: D a t e : 2021.03.02 2 0 2 1 . 0 3 . 0 2 07:27:33 0 7 : 2 7 : 3 3 +04'00' + 0 4 ' 0 0 ' Digitally D i g i t a l l y signed s i g n e d by b y Reuben R e u b e n Yagambaram Y a g a m b a r a m Date: D a t e : 2021.04.13 2 0 2 1 . 0 4 . 1 3 14:55:02 1 4 : 5 5 : 0 2 +04'00' + 0 4 ' 0 0 ' ENDORSED E N D O R S E D BY B Y (Designation ( D e s i g n a t i o n / / Initial) I n i t i a l ) Abdulla A b d u l l a Al A l Shaiba/ S h a i b a / VP-GPE V P - G P E 21/04/2021 2 1 / 0 4 / 2 0 2 1 ENDORSED E N D O R S E D BY B Y (Designation ( D e s i g n a t i o n / / Initial) I n i t i a l ) Zaher Z a h e r Salem/ S a l e m / SVP-GPE S V P - G P E 22/04/2021 2 2 / 0 4 / 2 0 2 1 Group G r o u p Projects P r o j e c t s & & Engineering E n g i n e e r i n g is i s the t h e owner o w n e r of o f this t h i s specification s p e c i f i c a t i o n and a n d responsible r e s p o n s i b l e for f o r its i t s custody, c u s t o d y , maintenance m a i n t e n a n c e and a n d periodic p e r i o d i c update. u p d a t e . In I n addition, a d d i t i o n , Group G r o u p Projects P r o j e c t s & & Engineering E n g i n e e r i n g is i s responsible r e s p o n s i b l e for f o r communication c o m m u n i c a t i o n and a n d distribution d i s t r i b u t i o n of o f any a n y changes c h a n g e s to t o this t h i s specification s p e c i f i c a t i o n and a n d its i t s version v e r s i o n control. c o n t r o l . This T h i s specification s p e c i f i c a t i o n will w i l l be b e reviewed r e v i e w e d and a n d updated u p d a t e d in i n case c a s e of o f any a n y changes c h a n g e s affecting a f f e c t i n g the t h e activities a c t i v i t i e s described d e s c r i b e d in i n this t h i s specification. s p e c i f i c a t i o n . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 2 2 of o f 176 1 7 6 All A l l All A l l parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t to t o to t o this t h i s this t h i s document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} INTER-RELATIONSHIPS I N T E R - R E L A T I O N S H I P S AND A N D STAKEHOLDERS S T A K E H O L D E R S The T h e following f o l l o w i n g are a r e inter-relationships i n t e r - r e l a t i o n s h i p s for f o r implementation i m p l e m e n t a t i o n of o f this t h i s specification: s p e c i f i c a t i o n : i. i . ADNOC A D N O C Upstream U p s t r e a m and a n d ADNOC A D N O C Downstream D o w n s t r e a m Directorates; D i r e c t o r a t e s ; and a n d ii. i i . ADNOC A D N O C Onshore, O n s h o r e , ADNOC A D N O C Offshore, O f f s h o r e , ADNOC A D N O C Sour S o u r Gas, G a s , ADNOC A D N O C Gas G a s Processing. P r o c e s s i n g . ADNOC A D N O C LNG, L N G , ADNOC A D N O C Refining, R e f i n i n g , ADNOC A D N O C Fertilisers, F e r t i l i s e r s , Borouge, B o r o u g e , Al A l Dhafra D h a f r a Petroleum, P e t r o l e u m , Al A l Yasat Y a s a t The T h e following f o l l o w i n g are a r e stakeholders s t a k e h o l d e r s for f o r the t h e purpose p u r p o s e of o f this t h i s specification: s p e c i f i c a t i o n : i. i . ADNOC A D N O C PT&CS P T & C S Directorate D i r e c t o r a t e This T h i s specification s p e c i f i c a t i o n has h a s been b e e n approved a p p r o v e d by b y the t h e ADNOC A D N O C PT&CS P T & C S is i s to t o be b e implemented i m p l e m e n t e d by b y each e a c h ADNOC A D N O C Group G r o u p COMPANY C O M P A N Y included i n c l u d e d above a b o v e subject s u b j e c t to t o and a n d in i n accordance a c c o r d a n c e with w i t h their t h e i r Delegation D e l e g a t i o n of o f Authority A u t h o r i t y and a n d other o t h e r governance-related g o v e r n a n c e - r e l a t e d processes p r o c e s s e s in i n order o r d e r to t o ensure e n s u r e compliance. c o m p l i a n c e . Each E a c h ADNOC A D N O C Group G r o u p COMPANY C O M P A N Y must m u s t establish e s t a b l i s h / / nominate n o m i n a t e a a Technical T e c h n i c a l Authority A u t h o r i t y responsible r e s p o n s i b l e for f o r compliance c o m p l i a n c e with w i t h this t h i s specification. s p e c i f i c a t i o n . DEFINITIONS D E F I N I T I O N S “ADNOC” “ A D N O C ” means m e a n s Abu A b u Dhabi D h a b i National N a t i o n a l Oil O i l COMPANY. C O M P A N Y . “ADNOC “ A D N O C Group” G r o u p ” means m e a n s ADNOC A D N O C together t o g e t h e r with w i t h each e a c h COMPANY C O M P A N Y in i n which w h i c h ADNOC, A D N O C , directly d i r e c t l y or o r indirectly, i n d i r e c t l y , controls c o n t r o l s fifty f i f t y percent p e r c e n t (50%) ( 5 0 % ) or o r more m o r e of o f the t h e share s h a r e capital. c a p i t a l . “Approving “ A p p r o v i n g Authority” A u t h o r i t y ” means m e a n s the t h e decision-making d e c i s i o n - m a k i n g body b o d y or o r employee e m p l o y e e with w i t h the t h e required r e q u i r e d authority a u t h o r i t y to t o approve a p p r o v e Policies P o l i c i e s & & Procedures P r o c e d u r e s or o r any a n y changes c h a n g e s to t o it. i t . “Business “ B u s i n e s s Line L i n e Directorates” D i r e c t o r a t e s ” or o r “BLD” “ B L D ” means m e a n s a a directorate d i r e c t o r a t e of o f ADNOC A D N O C which w h i c h is i s responsible r e s p o n s i b l e for f o r one o n e or o r more m o r e Group G r o u p Companies C o m p a n i e s reporting r e p o r t i n g to, t o , or o r operating o p e r a t i n g within w i t h i n the t h e same s a m e line l i n e of o f business b u s i n e s s as, a s , such s u c h directorate. d i r e c t o r a t e . “Business “ B u s i n e s s Support S u p p o r t Directorates D i r e c t o r a t e s and a n d Functions” F u n c t i o n s ” or o r “Non- “ N o n - BLD” B L D ” means m e a n s all a l l the t h e ADNOC A D N O C functions f u n c t i o n s and a n d the t h e remaining r e m a i n i n g directorates, d i r e c t o r a t e s , which w h i c h are a r e not n o t ADNOC A D N O C Business B u s i n e s s Line L i n e Directorates. D i r e c t o r a t e s . “CEO” “ C E O ” means m e a n s chief c h i e f executive e x e c u t i v e officer. o f f i c e r . “Group “ G r o u p COMPANY” C O M P A N Y ” means m e a n s any a n y COMPANY C O M P A N Y within w i t h i n the t h e ADNOC A D N O C Group G r o u p other o t h e r than t h a n ADNOC. A D N O C . “Specification” “ S p e c i f i c a t i o n ” means m e a n s this t h i s Painting P a i n t i n g and a n d Coating C o a t i n g Specification. S p e c i f i c a t i o n . CONTROLLED C O N T R O L L E D INTRANET I N T R A N E T COPY C O P Y The T h e intranet i n t r a n e t copy c o p y of o f this t h i s document d o c u m e n t located l o c a t e d in i n the t h e section s e c t i o n under u n d e r Group G r o u p Policies P o l i c i e s on o n One O n e ADNOC A D N O C is i s the t h e only o n l y controlled c o n t r o l l e d document. d o c u m e n t . Copies C o p i e s or o r extracts e x t r a c t s of o f this t h i s document, d o c u m e n t , which w h i c h have h a v e been b e e n downloaded d o w n l o a d e d from f r o m the t h e intranet, i n t r a n e t , are a r e uncontrolled u n c o n t r o l l e d copies c o p i e s and a n d cannot c a n n o t be b e guaranteed g u a r a n t e e d to t o be b e the t h e latest l a t e s t version. v e r s i o n . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 3 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} TABLE T A B L E OF O F CONTENTS C O N T E N T S GENERAL G E N E R A L .................................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1 2 INTRODUCTION I N T R O D U C T I O N ................................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1 2 PURPOSE P U R P O S E .......................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1 2 DEFINITIONS D E F I N I T I O N S AND A N D ABBREVIATIONS A B B R E V I A T I O N S ............................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1 2 SECTION S E C T I O N A A - - GENERAL G E N E R A L .......................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 1 9 REFERENCE R E F E R E N C E DOCUMENTS D O C U M E N T S ....................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 1 9 INTERNATIONAL I N T E R N A T I O N A L CODES C O D E S AND A N D STANDARDS S T A N D A R D S ............................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 1 9 ADNOC A D N O C SPECIFICATIONS S P E C I F I C A T I O N S ............................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 2 3 STANDARD S T A N D A R D DRAWINGS D R A W I N G S .................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 2 3 OTHER O T H E R REFERENCES R E F E R E N C E S ..................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2 4 DOCUMENT D O C U M E N T PRECEDENCE P R E C E D E N C E ....................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2 4 SPECIFICATION S P E C I F I C A T I O N DEVIATION D E V I A T I O N / / CONCESSION C O N C E S S I O N CONTROL C O N T R O L ....................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2 4 DESIGN D E S I G N CONSIDERATIONS C O N S I D E R A T I O N S / / MINIMUM M I N I M U M DESIGN D E S I G N REQUIREMENTS R E Q U I R E M E N T S ...................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2 4 DESIGN D E S I G N BASIS B A S I S ................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2 4 DESIGN D E S I G N REQUIREMENTS R E Q U I R E M E N T S FOR F O R COATING C O A T I N G APPLICATION A P P L I C A T I O N ........................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 2 5 GUARANTEES G U A R A N T E E S AND A N D WARRANTY.............................................................................................. W A R R A N T Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 2 5 SECTION S E C T I O N B B PART P A R T 1 1 - - TECHNICAL T E C H N I C A L REQUIREMENTS R E Q U I R E M E N T S (EXTERNAL ( E X T E R N A L COATING) C O A T I N G ) .................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 2 6 HANDLING H A N D L I N G OF O F PAINTED P A I N T E D ITEMS I T E M S ................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 2 6 EXECUTION E X E C U T I O N ................................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 2 6 SHOP S H O P VERSUS V E R S U S FIELD F I E L D PAINTING P A I N T I N G POLICY P O L I C Y ..................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 2 6 RESPONSIBILITIES R E S P O N S I B I L I T I E S OF O F THE T H E SUPPLIER S U P P L I E R ........................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 2 7 RESPONSIBILITIES R E S P O N S I B I L I T I E S OF O F THE T H E COATING C O A T I N G MANUFACTURER M A N U F A C T U R E R .......................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 2 8 RESPONSIBILITIES R E S P O N S I B I L I T I E S OF O F THE T H E SUB-CONTRACTOR S U B - C O N T R A C T O R ........................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 2 8 APPLICATION A P P L I C A T I O N PROCEDURE P R O C E D U R E ........................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 2 9 MATERIALS M A T E R I A L S ................................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 3 0 ABRASIVE A B R A S I V E MATERIAL M A T E R I A L DRY D R Y STORAGE S T O R A G E ......................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3 1 ABRASIVES A B R A S I V E S ...................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3 1 SELECTION S E L E C T I O N OF O F ABRASIVES........................................................................................... A B R A S I V E S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3 2 COMPRESSED C O M P R E S S E D AIR A I R .......................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3 3 PAINT P A I N T MATERIAL M A T E R I A L STORAGE S T O R A G E .......................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3 3 PAINT P A I N T MATERIALS M A T E R I A L S .......................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 3 4 HAZARDOUS H A Z A R D O U S MATERIALS M A T E R I A L S .............................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3 5 GENERAL G E N E R A L REQUIREMENTS R E Q U I R E M E N T S ...................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3 6 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 4 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} STEEL S T E E L PREPARATION P R E P A R A T I O N .................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3 6 SURFACES S U R F A C E S NOT N O T TO T O BE B E PAINTED P A I N T E D .................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3 6 PROTECTION P R O T E C T I O N OF O F STAINLESS-STEEL S T A I N L E S S - S T E E L AND A N D CRA C R A SURFACES S U R F A C E S ..................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3 6 SAFETY S A F E T Y REQUIREMENTS R E Q U I R E M E N T S ............................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 3 7 PRE-JOB P R E - J O B MEETING M E E T I N G .......................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 3 7 SURFACE S U R F A C E PREPARATION P R E P A R A T I O N ......................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 3 7 ITEMS I T E M S TO T O BE B E PROTECTED P R O T E C T E D ............................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 3 7 BASIC B A S I C CLEANING C L E A N I N G ............................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 3 8 SHOP S H O P PRIMING P R I M I N G ................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 3 9 PRE-BLAST P R E - B L A S T CLEANING C L E A N I N G ................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 3 9 CLEANING C L E A N I N G OF O F CARBON C A R B O N STEEL S T E E L / / ALLOY A L L O Y STEEL S T E E L SURFACES S U R F A C E S .................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 4 0 CLEANING C L E A N I N G OF O F GALVANIZED G A L V A N I Z E D AND A N D INORGANIC I N O R G A N I C ZINC Z I N C SURFACES S U R F A C E S ............................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 4 1 CLEANING C L E A N I N G OF O F STAINLESS-STEEL S T A I N L E S S - S T E E L AND A N D CRA C R A SURFACES S U R F A C E S .......................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 4 1 CLEANING C L E A N I N G OF O F GLASS G L A S S REINFORCED R E I N F O R C E D EPOXY E P O X Y SURFACES S U R F A C E S .......................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 4 1 RESIDUAL R E S I D U A L SALT S A L T CONTAMINATION C O N T A M I N A T I O N ............................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 4 1 SURFACE S U R F A C E DUST D U S T ............................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 4 2 PRESENCE P R E S E N C E OF O F MILL M I L L SCALE S C A L E ........................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 4 2 SURFACE S U R F A C E PROFILE P R O F I L E ......................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 4 2 PAINTING P A I N T I N G APPLICATION A P P L I C A T I O N ........................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 4 2 SCHEDULING S C H E D U L I N G ................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 4 2 PREPARATION P R E P A R A T I O N FOR F O R PAINTING P A I N T I N G ...................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 4 3 PAINTING P A I N T I N G APPLICATION A P P L I C A T I O N ................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 4 3 APPLICATION A P P L I C A T I O N CHECKS C H E C K S ................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 4 5 FINISHED F I N I S H E D COATING C O A T I N G ......................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 4 7 REPAIR R E P A I R ........................................................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 4 8 GENERAL G E N E R A L REQUIREMENTS............................................................................................ R E Q U I R E M E N T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 4 8 PAINTING P A I N T I N G DAMAGE D A M A G E NOT N O T EXPOSING E X P O S I N G SUBSTRATE S U B S T R A T E SURFACE S U R F A C E ................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 4 8 PAINTING P A I N T I N G DAMAGE D A M A G E EXPOSING E X P O S I N G SUBSTRATE S U B S T R A T E SURFACE S U R F A C E AND A N D FIELD F I E L D WELDS W E L D S ......... . . . . . . . . . 49 4 9 REPAIR R E P A I R OF O F ZINC Z I N C SILICATE S I L I C A T E PRIMER P R I M E R .............................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 4 9 REPAIR R E P A I R OF O F FULLY F U L L Y CURED C U R E D EPOXY E P O X Y PAINTING P A I N T I N G ............................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 4 9 INSPECTION I N S P E C T I O N AND A N D TESTING T E S T I N G ...................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 4 9 GENERAL G E N E R A L .......................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 4 9 BEFORE B E F O R E SURFACE S U R F A C E PREPARATION P R E P A R A T I O N .............................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 4 9 BEFORE B E F O R E AND A N D DURING D U R I N G PAINT P A I N T APPLICATION A P P L I C A T I O N ............................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 4 9 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 5 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} AFTER A F T E R PAINTING P A I N T I N G ............................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 5 0 INSPECTION I N S P E C T I O N AND A N D TESTS T E S T S SUMMARY S U M M A R Y ............................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 5 1 THERMAL T H E R M A L SPRAY S P R A Y ALUMINIUM A L U M I N I U M (TSA) ( T S A ) - - QUALIFICATION Q U A L I F I C A T I O N ....................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 5 2 GENERAL G E N E R A L .......................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 5 2 TSA T S A SUB-CONTRACTOR S U B - C O N T R A C T O R QUALIFICATION Q U A L I F I C A T I O N ................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 5 3 THERMAL T H E R M A L SPRAYER S P R A Y E R QUALIFICATION Q U A L I F I C A T I O N .......................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 5 3 TESTING T E S T I N G OF O F TSA T S A PRODUCTION P R O D U C T I O N COATING C O A T I N G PROPERTIES P R O P E R T I E S .......................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 5 5 COATING C O A T I N G REPAIR R E P A I R ............................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 5 7 INSPECTION I N S P E C T I O N RECORDS R E C O R D S AND A N D REPORTS R E P O R T S ................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 5 8 MAINTENANCE M A I N T E N A N C E AND A N D PAINTING P A I N T I N G OPTIONS O P T I O N S ............................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 5 8 GENERAL G E N E R A L .......................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 5 8 REFURBISHMENT R E F U R B I S H M E N T ............................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 5 9 CRITERIA C R I T E R I A FOR F O R MAINTENANCE M A I N T E N A N C E COATING C O A T I N G IN I N ATMOSPHERIC A T M O S P H E R I C SERVICE S E R V I C E ................... . . . . . . . . . . . . . . . . . . . 61 6 1 SPOT S P O T REPAIR R E P A I R PROCEDURE P R O C E D U R E ........................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 6 1 SPOT S P O T REPAIR R E P A I R AND A N D FULL F U L L TOPCOAT T O P C O A T PROCEDURE P R O C E D U R E ..................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 6 2 RENOVATION R E N O V A T I O N PROCEDURE P R O C E D U R E ........................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 6 2 STAINLESS S T A I N L E S S STEELS S T E E L S ........................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 6 2 SECTION S E C T I O N B B PART P A R T 2 2 - - TECHNICAL T E C H N I C A L REQUIREMENTS R E Q U I R E M E N T S (INTERNAL ( I N T E R N A L LINING) L I N I N G ) ........................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 6 3 GENERAL G E N E R A L .................................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 6 3 HANDLING H A N D L I N G ................................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 6 3 EXECUTION E X E C U T I O N ................................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 6 3 MATERIALS M A T E R I A L S AND A N D EQUIPMENT E Q U I P M E N T ................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 6 4 DEGREASER D E G R E A S E R .................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 6 4 ABRASIVES A B R A S I V E S ...................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 6 4 EQUIPMENT E Q U I P M E N T ...................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 6 4 COMPRESSED C O M P R E S S E D AIR A I R .......................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 6 5 LINING L I N I N G MATERIALS M A T E R I A L S ......................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 6 5 GENERAL G E N E R A L REQUIREMENTS R E Q U I R E M E N T S ...................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 6 5 SURFACE S U R F A C E CONDITIONING C O N D I T I O N I N G .............................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 6 5 DEHUMIDIFICATION D E H U M I D I F I C A T I O N ........................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 6 6 VENTILATION V E N T I L A T I O N ................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 6 6 LIGHTING L I G H T I N G .......................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 6 6 SURFACE S U R F A C E PREPARATION P R E P A R A T I O N ............................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 6 7 CARE C A R E OF O F CLEANED C L E A N E D AND A N D COATED C O A T E D SURFACES S U R F A C E S .......................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 6 7 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 6 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} LINING L I N I N G MATERIAL M A T E R I A L APPLICATION A P P L I C A T I O N ............................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 6 8 GENERAL G E N E R A L REQUIREMENTS............................................................................................ R E Q U I R E M E N T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 6 8 LINING L I N I N G SYSTEMS S Y S T E M S ............................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 6 8 SERVICE S E R V I C E AND A N D LINING L I N I N G SYSTEMS S Y S T E M S SCHEDULE S C H E D U L E .............................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 6 8 MIXING M I X I N G OF O F MATERIALS M A T E R I A L S .................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 6 8 NUMBER N U M B E R OF O F COATS C O A T S AND A N D THICKNESS T H I C K N E S S OF O F LINING L I N I N G ...................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 6 9 RECOATING R E C O A T I N G ...................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 6 9 CURING C U R I N G ............................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 6 9 CONTINUITY C O N T I N U I T Y TESTING T E S T I N G OF O F THE T H E LINING L I N I N G ......................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 6 9 LINING L I N I N G IDENTIFICATION I D E N T I F I C A T I O N ............................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 7 0 LINING L I N I N G REPAIR R E P A I R ........................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 7 0 INSPECTION I N S P E C T I O N ................................................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 7 1 GENERAL G E N E R A L INSPECTION I N S P E C T I O N ................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 7 1 SURFACE S U R F A C E PREPARATION P R E P A R A T I O N ............................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 7 2 APPLICATION A P P L I C A T I O N OF O F LINING L I N I N G ................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 7 2 LINING L I N I N G INSPECTION I N S P E C T I O N ........................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 7 3 INSPECTION I N S P E C T I O N INSTRUMENTS I N S T R U M E N T S .......................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 7 3 INSPECTION I N S P E C T I O N ACCEPTANCE A C C E P T A N C E CRITERIA C R I T E R I A ......................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 7 4 SECTION S E C T I O N B B PART P A R T 3 3 - - TECHNICAL T E C H N I C A L REQUIREMENT R E Q U I R E M E N T (INTERNAL ( I N T E R N A L COATING C O A T I N G OF O F LINE L I N E PIPE P I P E FOR F O R NON- N O N - CORROSIVE C O R R O S I V E SALES S A L E S GAS G A S TRANSMISSION) T R A N S M I S S I O N ) ......................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 7 6 INTRODUCTION I N T R O D U C T I O N .......................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 7 6 COATING C O A T I N G AND A N D SUB-CONTRACTOR S U B - C O N T R A C T O R QUALIFICATION Q U A L I F I C A T I O N ........................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 7 6 GENERAL G E N E R A L .......................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 7 6 COATING C O A T I N G MATERIAL M A T E R I A L QUALIFICATION Q U A L I F I C A T I O N .......................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 7 7 REQUIREMENTS R E Q U I R E M E N T S FOR F O R QUALIFICATION Q U A L I F I C A T I O N OF O F THE T H E COATING C O A T I N G MATERIAL M A T E R I A L .................... . . . . . . . . . . . . . . . . . . . . 77 7 7 COATING C O A T I N G REQUIREMENTS R E Q U I R E M E N T S FOR F O R THE T H E QUALIFICATION Q U A L I F I C A T I O N OF O F THE T H E APPLIED A P P L I E D COATING C O A T I N G SYSTEM............................................................................................................................. S Y S T E M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 7 8 PACKAGING, P A C K A G I N G , LABELLING L A B E L L I N G AND A N D STORAGE S T O R A G E ................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 8 0 PRODUCT P R O D U C T DATA D A T A SHEET S H E E T ................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 8 1 QUALIFICATION Q U A L I F I C A T I O N CERTIFICATE C E R T I F I C A T E ...................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 8 2 BATCH B A T C H TEST T E S T CERTIFICATE C E R T I F I C A T E ............................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 8 3 SUB-CONTRACTOR S U B - C O N T R A C T O R QUALIFICATION Q U A L I F I C A T I O N ........................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 8 4 APPLICATION A P P L I C A T I O N OF O F THE T H E COATING C O A T I N G MATERIAL M A T E R I A L .......................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 8 6 GENERAL G E N E R A L .......................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 8 6 PIPE P I P E SURFACE S U R F A C E PREPARATION P R E P A R A T I O N ..................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 8 6 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 7 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} PAINT P A I N T PREPARATION P R E P A R A T I O N ..................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 8 7 PAINT P A I N T APPLICATION A P P L I C A T I O N ....................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 8 8 HEALTH H E A L T H AND A N D SAFETY S A F E T Y AND A N D PROTECTION P R O T E C T I O N OF O F THE T H E ENVIRONMENT E N V I R O N M E N T ......................... . . . . . . . . . . . . . . . . . . . . . . . . . 88 8 8 PRODUCTION P R O D U C T I O N CONTROL C O N T R O L ........................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 8 9 ASSESSMENT A S S E S S M E N T OF O F COATING C O A T I N G ON O N THE T H E PIPES P I P E S ................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 8 9 ASSESSMENT A S S E S S M E N T OF O F COATING C O A T I N G ON O N STEEL S T E E L PANELS P A N E L S ........................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 9 0 COATING C O A T I N G REPAIRS R E P A I R S .................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 9 1 HANDLING H A N D L I N G STORAGE S T O R A G E AND A N D TRANSPORT T R A N S P O R T ............................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 9 1 RECORDS R E C O R D S AND A N D REPAIRS R E P A I R S ............................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 9 1 DOCUMENTATION D O C U M E N T A T I O N ...................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 9 1 PRE-MANUFACTURING P R E - M A N U F A C T U R I N G DOCUMENTATION D O C U M E N T A T I O N ................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 9 1 CERTIFICATION C E R T I F I C A T I O N ............................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 9 2 SECTION S E C T I O N D D - - APPENDICES..................................................................................................................... A P P E N D I C E S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 9 3 PAINTING P A I N T I N G SCHEDULES S C H E D U L E S FOR F O R EXTERNAL E X T E R N A L SURFACES S U R F A C E S ............................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 9 3 PAINTING P A I N T I N G SYSTEMS S Y S T E M S FOR F O R EXTERNAL E X T E R N A L SURFACES S U R F A C E S ................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 9 5 PQT P Q T REQUIREMENTS R E Q U I R E M E N T S FOR F O R SYSTEMS S Y S T E M S A4 A 4 AND A N D A5 A 5 ................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 1 0 1 EXTERNAL E X T E R N A L PROTECTION P R O T E C T I O N FOR F O R FASTENERS F A S T E N E R S ......................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 1 0 4 POWDER P O W D E R COATING C O A T I N G ................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 1 0 5 SAFETY S A F E T Y COLOUR C O L O U R CODING C O D I N G AND A N D IDENTIFICATION I D E N T I F I C A T I O N - - GAS G A S PROCESSING............ P R O C E S S I N G . . . . . . . . . . . . 106 1 0 6 SAFETY S A F E T Y COLOUR C O L O U R CODING C O D I N G AND A N D IDENTIFICATION I D E N T I F I C A T I O N - - REFINING R E F I N I N G ........................... . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 1 1 5 SAFETY S A F E T Y COLOUR C O L O U R CODING C O D I N G AND A N D IDENTIFICATION I D E N T I F I C A T I O N - - ONSHORE O N S H O R E .......................... . . . . . . . . . . . . . . . . . . . . . . . . . . 123 1 2 3 SAFETY S A F E T Y COLOUR C O L O U R CODING C O D I N G AND A N D IDENTIFICATION I D E N T I F I C A T I O N - - OFFSHORE O F F S H O R E ........................ . . . . . . . . . . . . . . . . . . . . . . . . 130 1 3 0 SAFETY S A F E T Y COLOUR C O L O U R CODING C O D I N G AND A N D IDENTIFICATION I D E N T I F I C A T I O N - - LNG L N G ..................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 1 4 5 LINING L I N I N G SCHEDULES S C H E D U L E S FOR F O R INTERNAL I N T E R N A L SURFACES S U R F A C E S ................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 1 5 1 LINING L I N I N G SYSTEMS S Y S T E M S FOR F O R INTERNAL I N T E R N A L SURFACES S U R F A C E S ...................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 1 5 2 OFFSHORE O F F S H O R E HELIDECK H E L I D E C K IDENTIFICATION I D E N T I F I C A T I O N ............................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 1 5 5 FIBERGLASS F I B E R G L A S S REINFORCED R E I N F O R C E D EPOXY E P O X Y LININGS L I N I N G S FOR F O R BOTTOM B O T T O M OF O F CRUDE C R U D E OIL O I L STORAGE S T O R A G E TANKS T A N K S .................................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 1 7 0 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 8 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} LIST L I S T OF O F TABLES T A B L E S TABLE T A B L E 1.1 1 . 1 LIST L I S T OF O F ABBREVIATIONS A B B R E V I A T I O N S .............................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 1 3 TABLE T A B L E 1.2 1 . 2 LIST L I S T OF O F DEFINITIONS D E F I N I T I O N S ..................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 1 5 TABLE T A B L E 9.1 9 . 1 ABRASIVE A B R A S I V E MATERIAL M A T E R I A L .................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3 2 TABLE T A B L E 9.2 9 . 2 GARNET G A R N E T BLASTING B L A S T I N G MEDIA M E D I A REQUIREMENTS R E Q U I R E M E N T S ............................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3 3 TABLE T A B L E 9.3 9 . 3 PHYSICAL P H Y S I C A L TEST T E S T PROPERTIES P R O P E R T I E S ...................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3 5 TABLE T A B L E 14.1 1 4 . 1 INSPECTION I N S P E C T I O N AND A N D TESTS T E S T S ............................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 5 1 TABLE T A B L E 15.1 1 5 . 1 QUALIFICATION Q U A L I F I C A T I O N TEST T E S T REQUIREMENTS R E Q U I R E M E N T S FOR F O R TSA T S A SUB-CONTRACTOR S U B - C O N T R A C T O R AND A N D SPRAYER S P R A Y E R .... . . . . 55 5 5 TABLE T A B L E 15.2 1 5 . 2 TEST T E S T REQUIREMENT R E Q U I R E M E N T FOR F O R TSA T S A COATING C O A T I N G DURING D U R I N G TSA T S A PRODUCTION P R O D U C T I O N COATING C O A T I N G ............... . . . . . . . . . . . . . . . 57 5 7 TABLE T A B L E 17.1 1 7 . 1 RECOMMENDED R E C O M M E N D E D MAINTENANCE M A I N T E N A N C E PAINTING P A I N T I N G SYSTEM S Y S T E M OPTIONS O P T I O N S ............................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 6 1 TABLE T A B L E 26.1 2 6 . 1 INSPECTION I N S P E C T I O N ACCEPTANCE A C C E P T A N C E CRITERIA C R I T E R I A FOR F O R LINING L I N I N G WORK W O R K .................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 7 4 TABLE T A B L E 28.1 2 8 . 1 MINIMUM M I N I M U M INFORMATION I N F O R M A T I O N TO T O BE B E INCLUDED I N C L U D E D IN I N PRODUCT P R O D U C T DATA D A T A SHEET............................... S H E E T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 8 1 TABLE T A B L E 28.2 2 8 . 2 MINIMUM M I N I M U M INFORMATION I N F O R M A T I O N TO T O BE B E INCLUDED I N C L U D E D IN I N QUALIFICATION Q U A L I F I C A T I O N CERTIFICATE C E R T I F I C A T E ................... . . . . . . . . . . . . . . . . . . . 82 8 2 TABLE T A B L E 28.3 2 8 . 3 MINIMUM M I N I M U M INFORMATION I N F O R M A T I O N TO T O BE B E INCLUDED I N C L U D E D IN I N BATCH B A T C H TEST T E S T CERTIFICATE C E R T I F I C A T E ......................... . . . . . . . . . . . . . . . . . . . . . . . . . 83 8 3 TABLE T A B L E 28.4 2 8 . 4 REQUIREMENTS R E Q U I R E M E N T S AND A N D TEST T E S T SAMPLES S A M P L E S REQUIRED R E Q U I R E D FOR F O R QUALIFICATION Q U A L I F I C A T I O N OF O F COATING C O A T I N G SYSTEM S Y S T E M AND A N D THE T H E SUB-CONTRACTOR S U B - C O N T R A C T O R ................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 8 5 TABLE T A B L E 29.1 2 9 . 1 MINIMUM M I N I M U M ITEMS I T E M S TO T O BE B E CHECKED C H E C K E D AND A N D RECORDED R E C O R D E D DURING D U R I N G THE T H E COATING C O A T I N G PROCESS P R O C E S S ... . . . 86 8 6 TABLE T A B L E 30.1 3 0 . 1 REQUIRED R E Q U I R E D FREQUENCY F R E Q U E N C Y OF, O F , AND A N D ACCEPTANCE A C C E P T A N C E CRITERIA C R I T E R I A FOR, F O R , THE T H E PRODUCTION- P R O D U C T I O N - CONTROL C O N T R O L TESTS T E S T S ........................................................................................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 9 0 APPENDIX A P P E N D I X TABLE T A B L E 1.1 1 . 1 PAINTING P A I N T I N G SCHEDULES S C H E D U L E S FOR F O R EXTERNAL E X T E R N A L SURFACES S U R F A C E S ............................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 9 3 APPENDIX A P P E N D I X TABLE T A B L E 2.2 2 . 2 PAINTING P A I N T I N G SYSTEMS S Y S T E M S FOR F O R EXTERNAL E X T E R N A L SURFACES S U R F A C E S .................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 9 5 APPENDIX A P P E N D I X TABLE T A B L E 3.3 3 . 3 PAINTING P A I N T I N G SYSTEM S Y S T E M A4 A 4 EPOXY E P O X Y NOVOLAC N O V O L A C COATING C O A T I N G SYSTEM S Y S T E M REQUIREMENTS R E Q U I R E M E N T S ..................................................................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 1 0 1 APPENDIX A P P E N D I X TABLE T A B L E 3.4 3 . 4 PAINTING P A I N T I N G SYSTEM S Y S T E M A5 A 5 PQT P Q T REQUIREMENTS R E Q U I R E M E N T S ........................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 1 0 1 APPENDIX A P P E N D I X TABLE T A B L E 6.5 6 . 5 REQUIRED R E Q U I R E D SAFETY S A F E T Y AND A N D IDENTIFICATION I D E N T I F I C A T I O N COLOUR C O L O U R CODING C O D I N G - - GAS G A S PROCESSING P R O C E S S I N G ............................................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 1 0 6 APPENDIX A P P E N D I X TABLE T A B L E 6.6 6 . 6 GAS G A S CYLINDERS C Y L I N D E R S - - GAS G A S PROCESSING P R O C E S S I N G ................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 1 0 9 APPENDIX A P P E N D I X TABLE T A B L E 6.7 6 . 7 PIPING P I P I N G COLOUR C O L O U R CODING C O D I N G - - GAS G A S PROCESSING P R O C E S S I N G ..................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 1 1 0 APPENDIX A P P E N D I X TABLE T A B L E 7.8 7 . 8 REQUIRED R E Q U I R E D SAFETY S A F E T Y AND A N D IDENTIFICATION I D E N T I F I C A T I O N COLOUR C O L O U R CODING C O D I N G - - REFINING R E F I N I N G ....... . . . . . . . 115 1 1 5 APPENDIX A P P E N D I X TABLE T A B L E 7.9 7 . 9 GAS G A S CYLINDERS C Y L I N D E R S - - REFINING R E F I N I N G ................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 1 1 8 APPENDIX A P P E N D I X TABLE T A B L E 7.10 7 . 1 0 PIPING P I P I N G COLOUR C O L O U R CODING C O D I N G - - REFINING R E F I N I N G .................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 1 1 9 APPENDIX A P P E N D I X TABLE T A B L E 8.11 8 . 1 1 FINISH F I N I S H COLOURS C O L O U R S - - ONSHORE O N S H O R E ............................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 1 2 3 APPENDIX A P P E N D I X TABLE T A B L E 8.12 8 . 1 2 REFERENCE R E F E R E N C E COLOURS C O L O U R S FOR F O R EQUIPMENT E Q U I P M E N T - - ONSHORE O N S H O R E ..................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 1 2 4 APPENDIX A P P E N D I X TABLE T A B L E 8.13 8 . 1 3 BASIC B A S I C IDENTIFICATION I D E N T I F I C A T I O N COLOURS C O L O U R S - - ONSHORE O N S H O R E ................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 1 2 5 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 9 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} APPENDIX A P P E N D I X TABLE T A B L E 8.14 8 . 1 4 SAFETY S A F E T Y COLOURS C O L O U R S - - ONSHORE O N S H O R E ............................................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 1 2 6 APPENDIX A P P E N D I X TABLE T A B L E 8.15 8 . 1 5 REFERENCE R E F E R E N C E COLOURS C O L O U R S - - ONSHORE O N S H O R E .................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 1 2 6 APPENDIX A P P E N D I X TABLE T A B L E 8.16 8 . 1 6 COLOUR C O L O U R CODE C O D E GUIDE G U I D E - - ONSHORE O N S H O R E ...................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 1 2 7 APPENDIX A P P E N D I X TABLE T A B L E 9.17 9 . 1 7 COLOUR C O L O U R CODING C O D I N G FOR F O R UMM U M M SHAIF S H A I F / / LOWER L O W E R ZAKUM Z A K U M / / NASR N A S R / / UMM U M M LULU L U L U - - OFFSHORE O F F S H O R E ................................................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 1 3 0 APPENDIX A P P E N D I X TABLE T A B L E 9.18 9 . 1 8 COLOUR C O L O U R CODING C O D I N G FOR F O R UPPER U P P E R ZAKUM Z A K U M / / SATF S A T F / / UADF U A D F - - OFFSHORE O F F S H O R E ............... . . . . . . . . . . . . . . . 130 1 3 0 APPENDIX A P P E N D I X TABLE T A B L E 9.19 9 . 1 9 COLOUR C O L O U R CODING C O D I N G OF O F DAS D A S ISLAND I S L A N D - - OFFSHORE O F F S H O R E ................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 1 3 1 APPENDIX A P P E N D I X TABLE T A B L E 9.20 9 . 2 0 COLOUR C O L O U R CODING C O D I N G OF O F ZIRKU, Z I R K U , ARZANAH A R Z A N A H AND A N D ARTIFICIAL A R T I F I C I A L ISLANDS I S L A N D S - - OFFSHORE O F F S H O R E ................................................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 1 3 2 APPENDIX A P P E N D I X TABLE T A B L E 9.21 9 . 2 1 COLOUR C O L O U R CODING C O D I N G OF O F GENERAL G E N E R A L ITEMS I T E M S - - OFFSHORE O F F S H O R E ........................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 1 3 2 APPENDIX A P P E N D I X TABLE T A B L E 9.22 9 . 2 2 BASIC B A S I C IDENTIFICATION I D E N T I F I C A T I O N COLOURS C O L O U R S FOR F O R FLUIDS F L U I D S - - OFFSHORE O F F S H O R E ......................... . . . . . . . . . . . . . . . . . . . . . . . . . 133 1 3 3 APPENDIX A P P E N D I X TABLE T A B L E 9.23 9 . 2 3 ADDITIONAL A D D I T I O N A L IDENTIFICATION I D E N T I F I C A T I O N COLOURS C O L O U R S - - OFFSHORE..................................... O F F S H O R E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 1 3 4 APPENDIX A P P E N D I X TABLE T A B L E 9.24 9 . 2 4 BANDS B A N D S FOR F O R PIPELINE P I P E L I N E - - OFFSHORE O F F S H O R E ..................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 1 3 5 APPENDIX A P P E N D I X TABLE T A B L E 9.25 9 . 2 5 COLOUR C O L O U R CODING C O D I N G OF O F STORAGE S T O R A G E TANKS T A N K S EXTERIOR E X T E R I O R - - OFFSHORE O F F S H O R E ................... . . . . . . . . . . . . . . . . . . . 137 1 3 7 APPENDIX A P P E N D I X TABLE T A B L E 9.26 9 . 2 6 PIPELINE P I P E L I N E IDENTIFICATION I D E N T I F I C A T I O N COLOURS C O L O U R S - - OFFSHORE O F F S H O R E .......................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 1 3 8 APPENDIX A P P E N D I X TABLE T A B L E 10.27 1 0 . 2 7 PIPELINE P I P E L I N E IDENTIFICATION I D E N T I F I C A T I O N COLOURS C O L O U R S - - LNG L N G ..................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 1 4 5 APPENDIX A P P E N D I X TABLE T A B L E 10.28 1 0 . 2 8 BS B S 1710 1 7 1 0 (BS ( B S 4800) 4 8 0 0 ) COLOUR C O L O U R REFERENCE R E F E R E N C E - - LNG L N G ............................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 1 4 7 APPENDIX A P P E N D I X TABLE T A B L E 10.29 1 0 . 2 9 PLANT P L A N T AND A N D EQUIPMENT E Q U I P M E N T COLOUR C O L O U R SCHEME S C H E M E - - LNG L N G .......................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 1 4 8 APPENDIX A P P E N D I X TABLE T A B L E 10.30 1 0 . 3 0 SCHEDULE S C H E D U L E OF O F PROCESS P R O C E S S CODE C O D E IDENTIFICATION I D E N T I F I C A T I O N - - LNG L N G ................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 1 4 8 APPENDIX A P P E N D I X TABLE T A B L E 11.31 1 1 . 3 1 LINING L I N I N G SCHEDULES S C H E D U L E S FOR F O R INTERNAL I N T E R N A L SURFACES S U R F A C E S ............................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 1 5 1 APPENDIX A P P E N D I X TABLE T A B L E 12.32 1 2 . 3 2 LINING L I N I N G SYSTEMS S Y S T E M S FOR F O R INTERNAL I N T E R N A L SURFACES S U R F A C E S .................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 1 5 2 APPENDIX A P P E N D I X TABLE T A B L E 14.33 1 4 . 3 3 MINIMUM M I N I M U M LEVEL L E V E L OF O F INTERNAL I N T E R N A L STEEL S T E E L SURFACE S U R F A C E OF O F TANK T A N K BOTTOM B O T T O M .......... . . . . . . . . . . 170 1 7 0 LIST L I S T OF O F FIGURES F I G U R E S APPENDIX A P P E N D I X FIGURE F I G U R E 6.1 6 . 1 PIPING P I P I N G COLOUR C O L O U R CODING C O D I N G ARRANGEMENT A R R A N G E M E N T - - GAS G A S PROCESSING P R O C E S S I N G ..................... . . . . . . . . . . . . . . . . . . . . . 113 1 1 3 APPENDIX A P P E N D I X FIGURE F I G U R E 7.2 7 . 2 PIPING P I P I N G COLOUR C O L O U R CODING C O D I N G ARRANGEMENT A R R A N G E M E N T - - REFINING R E F I N I N G ..................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 1 2 0 APPENDIX A P P E N D I X FIGURE F I G U R E 8.3 8 . 3 EXAMPLE E X A M P L E OF O F APPLICATION A P P L I C A T I O N OF O F SAFETY S A F E T Y COLOUR C O L O U R AND A N D CODING C O D I N G - - ONSHORE O N S H O R E ..................................................................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 1 2 5 APPENDIX A P P E N D I X FIGURE F I G U R E 9.4 9 . 4 APPLICATION A P P L I C A T I O N OF O F COLOUR C O L O U R IDENTIFICATION I D E N T I F I C A T I O N SYSTEM S Y S T E M - - OFFSHORE O F F S H O R E ............... . . . . . . . . . . . . . . . 144 1 4 4 APPENDIX A P P E N D I X FIGURE F I G U R E 10.5 1 0 . 5 LINE L I N E NUMBERS N U M B E R S - - LNG L N G ........................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 1 5 0 APPENDIX A P P E N D I X FIGURE F I G U R E 13.6 1 3 . 6 TOUCHDOWN T O U C H D O W N / / POSITIONING P O S I T I O N I N G MARKING M A R K I N G CIRCLE C I R C L E - - OFFSHORE O F F S H O R E ...................... . . . . . . . . . . . . . . . . . . . . . . 155 1 5 5 APPENDIX A P P E N D I X FIGURE F I G U R E 13.7 1 3 . 7 LOCATION L O C A T I O N OF O F TOUCHDOWN T O U C H D O W N MARKINGS M A R K I N G S - - CENTRALISED C E N T R A L I S E D TOUCHDOWN T O U C H D O W N MARKINGS M A R K I N G S - - OFFSHORE O F F S H O R E .......................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 1 5 6 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 10 1 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} APPENDIX A P P E N D I X FIGURE F I G U R E 13.8 1 3 . 8 LOCATION L O C A T I O N OF O F TOUCHDOWN T O U C H D O W N MARKINGS M A R K I N G S - - FULLY F U L L Y OFFSET O F F S E T TOUCHDOWN T O U C H D O W N MARKINGS M A R K I N G S - - OFFSHORE O F F S H O R E .......................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 1 5 6 APPENDIX A P P E N D I X FIGURE F I G U R E 13.9 1 3 . 9 DIMENSIONS D I M E N S I O N S OF O F THE T H E HELIDECK H E L I D E C K IDENTIFICATION I D E N T I F I C A T I O N “H” “ H ” MARKING M A R K I N G (STANDARD ( S T A N D A R D SIZE) S I Z E ) - - OFFSHORE O F F S H O R E .................................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 1 5 7 APPENDIX A P P E N D I X FIGURE F I G U R E 13.10 1 3 . 1 0 HELIDECK H E L I D E C K IDENTIFICATION I D E N T I F I C A T I O N MARKING M A R K I N G REFLECTING R E F L E C T I N G A A SWUNG S W U N G OBSTACLE O B S T A C L E FREE F R E E SECTOR) S E C T O R ) - - OFFSHORE O F F S H O R E .................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 1 5 9 APPENDIX A P P E N D I X FIGURE F I G U R E 13.11 1 3 . 1 1 FORM F O R M AND A N D PROPORTIONS P R O P O R T I O N S OF O F NUMBERS N U M B E R S AND A N D LETTERS L E T T E R S - - OFFSHORE O F F S H O R E ..... . . . . . 160 1 6 0 APPENDIX A P P E N D I X FIGURE F I G U R E 13.12 1 3 . 1 2 MAXIMUM M A X I M U M ALLOWABLE A L L O W A B L E MASS M A S S MARKING M A R K I N G (TYPICAL) ( T Y P I C A L ) - - OFFSHORE O F F S H O R E .............. . . . . . . . . . . . . . . 161 1 6 1 APPENDIX A P P E N D I X FIGURE F I G U R E 13.13 1 3 . 1 3 FATO F A T O / / TLOF T L O F PERIMETER P E R I M E T E R MARKING M A R K I N G (TYPICAL) ( T Y P I C A L ) - - OFFSHORE O F F S H O R E ....................... . . . . . . . . . . . . . . . . . . . . . . . 161 1 6 1 APPENDIX A P P E N D I X FIGURE F I G U R E 13.14 1 3 . 1 4 D-VALUE D - V A L U E MARKINGS M A R K I N G S TYPICAL T Y P I C A L - - OFFSHORE O F F S H O R E ................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 1 6 2 APPENDIX A P P E N D I X FIGURE F I G U R E 13.15 1 3 . 1 5 CHEVRON C H E V R O N EXAMPLES E X A M P L E S AT A T OFFSHORE O F F S H O R E FACILITIES F A C I L I T I E S - - OFFSHORE O F F S H O R E .................. . . . . . . . . . . . . . . . . . . 163 1 6 3 APPENDIX A P P E N D I X FIGURE F I G U R E 13.16 1 3 . 1 6 HELIDECK H E L I D E C K CHEVRON C H E V R O N - - OFFSHORE O F F S H O R E ................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 1 6 4 APPENDIX A P P E N D I X FIGURE F I G U R E 13.17 1 3 . 1 7 HELIDECK H E L I D E C K NAME N A M E MARKING M A R K I N G - - OFFSHORE O F F S H O R E ........................................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 1 6 5 APPENDIX A P P E N D I X FIGURE F I G U R E 13.18 1 3 . 1 8 EXAMPLES E X A M P L E S OF O F AN A N ALTERNATIVE A L T E R N A T I V E PROHIBITED P R O H I B I T E D LANDING L A N D I N G SECTOR S E C T O R (PLS) ( P L S ) MARKING M A R K I N G – – OFFSHORE O F F S H O R E ........................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 1 6 6 APPENDIX A P P E N D I X FIGURE F I G U R E 13.19 1 3 . 1 9 EXAMPLE E X A M P L E OF O F HELIDECK H E L I D E C K MARKING M A R K I N G IN I N ACPT-2 A C P T - 2 CORNICHE C O R N I C H E TYPICAL T Y P I C A L - - OFFSHORE O F F S H O R E ................................................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 1 6 7 APPENDIX A P P E N D I X FIGURE F I G U R E 13.20 1 3 . 2 0 EXAMPLE E X A M P L E OF O F HELIDECK H E L I D E C K MARKING M A R K I N G IN I N SOUTH S O U T H ARTIFICIAL A R T I F I C I A L ISLAND I S L A N D TYPICAL T Y P I C A L – – OFFSHORE O F F S H O R E ................................................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 1 6 7 APPENDIX A P P E N D I X FIGURE F I G U R E 13.21 1 3 . 2 1 EXAMPLE E X A M P L E OF O F HELIDECK H E L I D E C K MARKING M A R K I N G IN I N NORTH N O R T H SATELLITE S A T E L L I T E TYPICAL T Y P I C A L - - OFFSHORE O F F S H O R E ................................................................................................................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 1 6 8 APPENDIX A P P E N D I X FIGURE F I G U R E 13.22 1 3 . 2 2 EXAMPLE E X A M P L E OF O F HELIDECK H E L I D E C K MARKING M A R K I N G IN I N PC P C 063 0 6 3 - - OFFSHORE O F F S H O R E ......................... . . . . . . . . . . . . . . . . . . . . . . . . . 168 1 6 8 APPENDIX A P P E N D I X FIGURE F I G U R E 13.23 1 3 . 2 3 EXAMPLE E X A M P L E OF O F HELIDECK H E L I D E C K MARKING M A R K I N G IN I N PC P C 042 0 4 2 - - OFFSHORE O F F S H O R E ......................... . . . . . . . . . . . . . . . . . . . . . . . . . 169 1 6 9 APPENDIX A P P E N D I X FIGURE F I G U R E 13.24 1 3 . 2 4 EXAMPLE E X A M P L E OF O F HELIDECK H E L I D E C K MARKING M A R K I N G IN I N LZ L Z / / US U S FIELD F I E L D - - OFFSHORE O F F S H O R E ............ . . . . . . . . . . . . 169 1 6 9 APPENDIX A P P E N D I X FIGURE F I G U R E 14.25 1 4 . 2 5 APPENDIX A P P E N D I X INTERFACE I N T E R F A C E AREA A R E A BETWEEN B E T W E E N THE T H E GFRE G F R E SYSTEM S Y S T E M AND A N D BARGE B A R G E STEEL S T E E L - - DAS D A S ISLAND I S L A N D COS C O S TANKS T A N K S ......................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 1 7 3 APPENDIX A P P E N D I X FIGURE F I G U R E 14.26 1 4 . 2 6 INTERFACE I N T E R F A C E AREA A R E A BETWEEN B E T W E E N THE T H E GFRE G F R E SYSTEM S Y S T E M AND A N D BARGE B A R G E STEEL S T E E L - - ZIRKU Z I R K U ISLAND I S L A N D COS C O S TANKS T A N K S ..................................................................................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 1 7 4 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 11 1 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} GENERAL G E N E R A L Introduction I n t r o d u c t i o n This T h i s specification s p e c i f i c a t i o n defines d e f i n e s the t h e minimum m i n i m u m requirements r e q u i r e m e n t s for f o r surface s u r f a c e preparation, p r e p a r a t i o n , selection s e l e c t i o n of o f painting p a i n t i n g systems s y s t e m s and a n d their t h e i r application, a p p l i c a t i o n , personnel p e r s o n n e l qualification, q u a l i f i c a t i o n , inspection i n s p e c t i o n and a n d quality q u a l i t y control c o n t r o l and a n d health, h e a l t h , safety s a f e t y and a n d environment e n v i r o n m e n t requirements r e q u i r e m e n t s related r e l a t e d to t o surface s u r f a c e preparation p r e p a r a t i o n and a n d paint p a i n t application. a p p l i c a t i o n . It I t applies a p p l i e s to t o all a l l coastal, c o a s t a l , onshore o n s h o r e facilities f a c i l i t i e s and a n d offshore o f f s h o r e facilities. f a c i l i t i e s . This T h i s specification s p e c i f i c a t i o n covers c o v e r s all a l l external e x t e r n a l surfaces s u r f a c e s of o f structures, s t r u c t u r e s , equipment, e q u i p m e n t , machinery, m a c h i n e r y , piping, p i p i n g , valves, v a l v e s , instruments i n s t r u m e n t s and a n d accessories, a c c e s s o r i e s , including i n c l u d i n g buried b u r i e d piping p i p i n g / / equipment e q u i p m e n t and a n d well w e l l casings. c a s i n g s . This T h i s specification s p e c i f i c a t i o n also a l s o covers c o v e r s the t h e general g e n e r a l design, d e s i g n , materials, m a t e r i a l s , surface s u r f a c e preparation, p r e p a r a t i o n , application, a p p l i c a t i o n , and a n d testing t e s t i n g requirements r e q u i r e m e n t s for f o r lining l i n i n g the t h e internal i n t e r n a l surfaces s u r f a c e s of o f shop s h o p and a n d field f i e l d fabricated f a b r i c a t e d tanks, t a n k s , pressure p r e s s u r e vessels, v e s s e l s , piping p i p i n g and a n d other o t h e r equipment e q u i p m e n t in i n a a shop s h o p or o r jobsite j o b s i t e environment. e n v i r o n m e n t . This T h i s specification s p e c i f i c a t i o n does d o e s not n o t cover c o v e r the t h e following: f o l l o w i n g : External E x t e r n a l coating c o a t i n g of o f pipelines. p i p e l i n e s . Coatings C o a t i n g s for f o r buildings. b u i l d i n g s . Purpose P u r p o s e The T h e materials m a t e r i a l s and a n d procedures p r o c e d u r e s specified s p e c i f i e d herein h e r e i n are a r e provided p r o v i d e d to t o protect p r o t e c t the t h e following: f o l l o w i n g : External E x t e r n a l surfaces s u r f a c e s of o f plant p l a n t equipment e q u i p m e n t and a n d piping p i p i n g from f r o m corrosion c o r r o s i o n and a n d to t o provide p r o v i d e an a n aesthetically a e s t h e t i c a l l y pleasing p l e a s i n g environment e n v i r o n m e n t for f o r operating o p e r a t i n g personnel. p e r s o n n e l . Internal I n t e r n a l surfaces s u r f a c e s of o f plant p l a n t equipment e q u i p m e n t and a n d piping p i p i n g from f r o m corrosion c o r r o s i o n and a n d to t o prevent p r e v e n t the t h e possibility p o s s i b i l i t y of o f product p r o d u c t contamination. c o n t a m i n a t i o n . The T h e ADNOC A D N O C Business B u s i n e s s Unit U n i t specifications s p e c i f i c a t i o n s listed l i s t e d in i n Section S e c t i o n 2.2 2 . 2 shall s h a l l also a l s o be b e considered c o n s i d e r e d part p a r t of o f this t h i s specification, s p e c i f i c a t i o n , where w h e r e indicated i n d i c a t e d as a s applicable a p p l i c a b l e in i n the t h e Purchase P u r c h a s e Order. O r d e r . Definitions D e f i n i t i o n s and a n d Abbreviations A b b r e v i a t i o n s The T h e following f o l l o w i n g defined d e f i n e d terms t e r m s are a r e used u s e d throughout t h r o u g h o u t this t h i s specification: s p e c i f i c a t i o n : “[PSR]” “ [ P S R ] ” indicates i n d i c a t e s a a mandatory m a n d a t o r y Process P r o c e s s Safety S a f e t y Requirement R e q u i r e m e n t “COMPANY” “ C O M P A N Y ” means m e a n s ADNOC, A D N O C , ADNOC A D N O C Group G r o u p or o r an a n ADNOC A D N O C Group G r o u p COMPANY, C O M P A N Y , and a n d includes i n c l u d e s any a n y agent a g e n t or o r consultant c o n s u l t a n t authorized a u t h o r i z e d to t o act a c t for, f o r , and a n d on o n behalf b e h a l f of o f the t h e COMPANY. C O M P A N Y . “CONTRACTOR” “ C O N T R A C T O R ” means m e a n s the t h e parties p a r t i e s that t h a t carry c a r r y out o u t all a l l or o r part p a r t of o f the t h e design, d e s i g n , engineering, e n g i n e e r i n g , procurement, p r o c u r e m e n t , construction, c o n s t r u c t i o n , commissioning c o m m i s s i o n i n g or o r management m a n a g e m e n t for f o r ADNOC A D N O C projects. p r o j e c t s . CONTRACTOR C O N T R A C T O R includes i n c l u d e s its i t s approved a p p r o v e d MANUFACTURER(s), M A N U F A C T U R E R ( s ) , SUPPLIER(s), S U P P L I E R ( s ) , SUB-SUPPLIER(s) S U B - S U P P L I E R ( s ) and a n d SUB-CONTRACTOR(s). S U B - C O N T R A C T O R ( s ) . “MANUFACTURER” “ M A N U F A C T U R E R ” means m e a n s the t h e Original O r i g i n a l Equipment E q u i p m e n t MANUFACTURER M A N U F A C T U R E R (OEM) ( O E M ) or o r MANUFACTURER M A N U F A C T U R E R of o f one o n e or o r more m o r e of o f the t h e component(s) c o m p o n e n t ( s ) which w h i c h make m a k e up u p a a sub-assembly s u b - a s s e m b l y or o r item i t e m of o f equipment e q u i p m e n t assembled a s s e m b l e d by b y the t h e main m a i n SUPPLIER S U P P L I E R or o r their t h e i r nominated n o m i n a t e d SUB-SUPPLIER. S U B - S U P P L I E R . “may” “ m a y ” means m e a n s a a permitted p e r m i t t e d option o p t i o n “shall” “ s h a l l ” indicates i n d i c a t e s mandatory m a n d a t o r y requirements r e q u i r e m e n t s “should” “ s h o u l d ” means m e a n s a a recommendation r e c o m m e n d a t i o n AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 12 1 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} “SUB-CONTRACTOR” “ S U B - C O N T R A C T O R ” means m e a n s any a n y party p a r t y engaged e n g a g e d by b y the t h e CONTRACTOR C O N T R A C T O R to t o undertake u n d e r t a k e any a n y assigned a s s i g n e d work w o r k on o n their t h e i r behalf. b e h a l f . COMPANY C O M P A N Y maintains m a i n t a i n s the t h e right r i g h t to t o review r e v i e w all a l l proposed p r o p o s e d SUB-CONTRACTORs; S U B - C O N T R A C T O R s ; this t h i s right r i g h t does d o e s not n o t relieve r e l i e v e the t h e CONTRACTOR C O N T R A C T O R of o f their t h e i r obligations o b l i g a t i o n s under u n d e r the t h e Contract, C o n t r a c t , nor n o r does d o e s it i t create c r e a t e any a n y contractual c o n t r a c t u a l relationship r e l a t i o n s h i p between b e t w e e n COMPANY C O M P A N Y and a n d the t h e SUB-CONTRACTOR. S U B - C O N T R A C T O R . “SUPPLIER” “ S U P P L I E R ” means m e a n s the t h e party p a r t y entering e n t e r i n g into i n t o a a Contract C o n t r a c t with w i t h COMPANY C O M P A N Y to t o provide p r o v i d e the t h e materials, m a t e r i a l s , equipment, e q u i p m e n t , supporting s u p p o r t i n g technical t e c h n i c a l documents d o c u m e n t s and a n d / / or o r drawings, d r a w i n g s , guarantees, g u a r a n t e e s , warranties w a r r a n t i e s and a n d / / or o r agreed a g r e e d services s e r v i c e s in i n accordance a c c o r d a n c e with w i t h the t h e requirements r e q u i r e m e n t s of o f the t h e purchase p u r c h a s e order o r d e r and a n d relevant r e l e v a n t specification(s). s p e c i f i c a t i o n ( s ) . The T h e term t e r m SUPPLIER S U P P L I E R includes i n c l u d e s any a n y legally l e g a l l y appointed a p p o i n t e d successors s u c c e s s o r s and a n d / / or o r nominated n o m i n a t e d representatives r e p r e s e n t a t i v e s of o f the t h e SUPPLIER. S U P P L I E R . “SUB-SUPPLIER” “ S U B - S U P P L I E R ” means m e a n s the t h e sub-contracted s u b - c o n t r a c t e d SUPPLIER S U P P L I E R of o f equipment e q u i p m e n t sub-components s u b - c o m p o n e n t s software s o f t w a r e and a n d /or / o r support s u p p o r t services s e r v i c e s relating r e l a t i n g to t o the t h e equipment e q u i p m e n t / / package, p a c k a g e , or o r part p a r t thereof, t h e r e o f , to t o be b e provided p r o v i d e d by b y the t h e SUPPLIER. S U P P L I E R . COMPANY C O M P A N Y maintains m a i n t a i n s the t h e right r i g h t to t o review r e v i e w all a l l proposed p r o p o s e d SUB-SUPPLIERs, S U B - S U P P L I E R s , but b u t this t h i s right r i g h t does d o e s not n o t relieve r e l i e v e the t h e SUPPLIER S U P P L I E R of o f their t h e i r obligations o b l i g a t i o n s under u n d e r the t h e Contract, C o n t r a c t , nor n o r does d o e s it i t create c r e a t e any a n y contractual c o n t r a c t u a l relationship r e l a t i o n s h i p between b e t w e e n COMPANY C O M P A N Y and a n d any a n y individual i n d i v i d u a l SUB-SUPPLIER. S U B - S U P P L I E R . The T h e abbreviations a b b r e v i a t i o n s used u s e d throughout t h r o u g h o u t this t h i s specification s p e c i f i c a t i o n are a r e shown s h o w n in i n Table T a b l e 1.1 1 . 1 Table T a b l e 1.1 1 . 1 List L i s t of o f Abbreviations A b b r e v i a t i o n s Abbreviations A b b r e v i a t i o n s ACPT A C P T Accommodation A c c o m m o d a t i o n Platform P l a t f o r m ADEWA A D E W A Abu A b u Dhabi D h a b i Water W a t e r & & Electricity E l e c t r i c i t y Authority A u t h o r i t y AL A L Aluminium A l u m i n i u m ASTM A S T M ASTM A S T M International, I n t e r n a t i o n a l , (formerly ( f o r m e r l y known k n o w n as a s American A m e r i c a n Society S o c i e t y for f o r Testing T e s t i n g and a n d Materials) M a t e r i a l s ) BGAS-CSWIP B G A S - C S W I P British B r i t i s h Gas G a s Approved A p p r o v e d Scheme S c h e m e - - Certification C e r t i f i c a t i o n Scheme S c h e m e for f o r Personnel P e r s o n n e l BS B S British B r i t i s h Standards S t a n d a r d s CIP C I P Coating C o a t i n g Inspector I n s p e c t o r Programme P r o g r a m m e CPT C P T Coating C o a t i n g Procedure P r o c e d u r e Test T e s t CRA C R A Corrosion C o r r o s i o n Resistant R e s i s t a n t Alloys A l l o y s CS C S Carbon C a r b o n Steel S t e e l CUI C U I Corrosion C o r r o s i o n Under U n d e r Insulation I n s u l a t i o n DFT D F T Dry D r y Film F i l m Thickness T h i c k n e s s FATO F A T O Final F i n a l Approach A p p r o a c h and a n d Take-off T a k e - o f f FROSIO F R O S I O FROSIO F R O S I O Faglig F a g l i g Råd R å d for f o r Opplæring O p p l æ r i n g og o g Sertifisering S e r t i f i s e r i n g av a v Inspektører I n s p e k t ø r e r innen i n n e n Overflatebehandling O v e r f l a t e b e h a n d l i n g (Norwegian ( N o r w e g i a n Professional P r o f e s s i o n a l Council C o u n c i l for f o r Education E d u c a t i o n and a n d Certification C e r t i f i c a t i o n of o f Inspectors I n s p e c t o r s of o f Surface S u r f a c e Treatment) T r e a t m e n t ) GFRE G F R E Glass G l a s s Fibre F i b r e Reinforced R e i n f o r c e d Epoxy E p o x y GFRP G F R P Glass G l a s s Fibre F i b r e Reinforced R e i n f o r c e d Plastic P l a s t i c GRE G R E Glass G l a s s Reinforced R e i n f o r c e d Epoxy E p o x y GS G S Galvanised G a l v a n i s e d Steel S t e e l HDG H D G Hot-Dip H o t - D i p Galvanized G a l v a n i z e d HLL H L L Helideck H e l i d e c k Landing L a n d i n g Limitation L i m i t a t i o n AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 13 1 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Abbreviations A b b r e v i a t i o n s HSE H S E Health, H e a l t h , Safety S a f e t y and a n d Environment E n v i r o n m e n t ICAO I C A O International I n t e r n a t i o n a l Civil C i v i l Aviation A v i a t i o n Organisation O r g a n i s a t i o n IMO I M O International I n t e r n a t i o n a l Maritime M a r i t i m e Organization O r g a n i z a t i o n ISO I S O International I n t e r n a t i o n a l Organization O r g a n i z a t i o n for f o r Standardization S t a n d a r d i z a t i o n ITP I T P Inspection I n s p e c t i o n Test T e s t Plan P l a n LOS L O S Limited L i m i t e d Obstacle O b s t a c l e Sector S e c t o r MDEA M D E A Methyl M e t h y l Diethanolamine D i e t h a n o l a m i n e MEK M E K Methyl M e t h y l Ethyl E t h y l Ketone K e t o n e MIO M I O Micaceous M i c a c e o u s Iron I r o n Oxide O x i d e MSC M S C Maritime M a r i t i m e Safety S a f e t y Committee C o m m i t t e e MSDS M S D S Material M a t e r i a l Safety S a f e t y Data D a t a Sheet S h e e t MSL M S L Mean M e a n Sea S e a Level L e v e l MTDS M T D S Material M a t e r i a l Technical T e c h n i c a l Data D a t a Sheet S h e e t N/A N / A Not N o t Applicable A p p l i c a b l e NACE N A C E National N a t i o n a l Association A s s o c i a t i o n of o f Corrosion C o r r o s i o n Engineers E n g i n e e r s NDFT N D F T Nominal N o m i n a l Dry D r y Film F i l m Thickness T h i c k n e s s NPS N P S Nominal N o m i n a l Pipe P i p e Size S i z e OEM O E M Original O r i g i n a l Equipment E q u i p m e n t MANUFACTURER M A N U F A C T U R E R OFS O F S Obstacle O b s t a c l e Free F r e e Sector S e c t o r P&ID P & I D Piping P i p i n g and a n d Instrumentation I n s t r u m e n t a t i o n Diagram D i a g r a m PPE P P E Personal P e r s o n a l Protective P r o t e c t i v e Equipment E q u i p m e n t PQT P Q T Procedure P r o c e d u r e Qualification Q u a l i f i c a t i o n Test T e s t PTFE P T F E Polytetrafluoroethylene P o l y t e t r a f l u o r o e t h y l e n e PVC P V C Polyvinyl P o l y v i n y l Chloride C h l o r i d e QA Q A Quality Q u a l i t y Assurance A s s u r a n c e QC Q C Quality Q u a l i t y Control C o n t r o l RAL R A L Reichs-Ausschuß R e i c h s - A u s s c h u ß für f ü r Lieferbedingungen L i e f e r b e d i n g u n g e n und u n d Gütesicherung G ü t e s i c h e r u n g RH R H Relative R e l a t i v e Humidity H u m i d i t y SS S S Stainless S t a i n l e s s Steel S t e e l SSPC S S P C The T h e Society S o c i e t y for f o r Protective P r o t e c t i v e Coatings C o a t i n g s (formerly ( f o r m e r l y known k n o w n as a s Steel S t e e l Structures S t r u c t u r e s Painting P a i n t i n g Council) C o u n c i l ) SWL S W L Safe S a f e Working W o r k i n g Load L o a d TDFT T D F T Total T o t a l Dry D r y Film F i l m Thickness T h i c k n e s s TLOF T L O F Touchdown T o u c h d o w n and a n d Lift-off L i f t - o f f TPA T P A Third T h i r d Party P a r t y Agency A g e n c y TSA T S A Thermally T h e r m a l l y Sprayed S p r a y e d Aluminium A l u m i n i u m AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 14 1 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Abbreviations A b b r e v i a t i o n s VOC V O C Volatile V o l a t i l e Organic O r g a n i c Compound C o m p o u n d WFT W F T Wet W e t Film F i l m Thickness T h i c k n e s s WIN W I N Work W o r k Identification I d e n t i f i c a t i o n Number N u m b e r The T h e definitions d e f i n i t i o n s used u s e d throughout t h r o u g h o u t this t h i s specification s p e c i f i c a t i o n are a r e shown s h o w n in i n Table T a b l e 1.2. 1 . 2 . Table T a b l e 1.2 1 . 2 List L i s t of o f Definitions D e f i n i t i o n s Definitions D e f i n i t i o n s Abrasive A b r a s i v e Blast B l a s t Cleaning C l e a n i n g The T h e impingement i m p i n g e m e n t of o f a a high h i g h kinetic-energy k i n e t i c - e n e r g y stream s t r e a m of o f blast b l a s t cleaning c l e a n i n g abrasive a b r a s i v e onto o n t o the t h e surface s u r f a c e being b e i n g prepared. p r e p a r e d . Anchor A n c h o r Profile P r o f i l e Contour C o n t o u r of o f a a blast-cleaned b l a s t - c l e a n e d surface s u r f a c e on o n a a plane p l a n e perpendicular p e r p e n d i c u l a r to t o the t h e surface. s u r f a c e . Application A p p l i c a t i o n Data D a t a Application A p p l i c a t i o n instructions, i n s t r u c t i o n s , recommendations, r e c o m m e n d a t i o n s , and a n d guidelines g u i d e l i n e s described d e s c r i b e d in i n the t h e published p u b l i s h e d literature l i t e r a t u r e of o f the t h e Coating C o a t i n g / / Lining L i n i n g MANUFACTURER, M A N U F A C T U R E R , referenced r e f e r e n c e d industry i n d u s t r y standards, s t a n d a r d s , and a n d any a n y specific s p e c i f i c requirements r e q u i r e m e n t s noted n o t e d in i n this t h i s specification s p e c i f i c a t i o n including i n c l u d i n g drawings d r a w i n g s issued i s s u e d to t o the t h e SUB-CONTRACTOR. S U B - C O N T R A C T O R . In I n case c a s e of o f conflicting c o n f l i c t i n g requirements r e q u i r e m e n t s between b e t w e e n the t h e documents, d o c u m e n t s , SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l submit s u b m i t all a l l conflicting c o n f l i c t i n g information i n f o r m a t i o n to t o the t h e CONTRACTOR C O N T R A C T O R for f o r resolution. r e s o l u t i o n . If I f the t h e published p u b l i s h e d literature l i t e r a t u r e of o f the t h e Coating C o a t i n g / / Lining L i n i n g MANUFACTURER M A N U F A C T U R E R does d o e s not n o t contain c o n t a i n required r e q u i r e d information, i n f o r m a t i o n , SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l obtain o b t a i n additional a d d i t i o n a l information i n f o r m a t i o n from f r o m the t h e parent p a r e n t corporate c o r p o r a t e office o f f i c e when w h e n the t h e local l o c a l Coating C o a t i n g / / Lining L i n i n g MANUFACTURER M A N U F A C T U R E R is i s a a licensee l i c e n s e e or o r a a subsidiary s u b s i d i a r y of o f a a multinational m u l t i n a t i o n a l organization. o r g a n i z a t i o n . Any A n y deviations d e v i a t i o n s from f r o m or o r changes c h a n g e s to t o Coating C o a t i n g / / Lining L i n i n g MANUFACTURER’s M A N U F A C T U R E R ’ s published p u b l i s h e d literature l i t e r a t u r e shall s h a l l be b e subject s u b j e c t to t o CONTRACTOR’s C O N T R A C T O R ’ s review, r e v i e w , acceptance, a c c e p t a n c e , or o r rejection r e j e c t i o n without w i t h o u t comment, c o m m e n t , explanation e x p l a n a t i o n and a n d / / or o r justification. j u s t i f i c a t i o n . (Note: ( N o t e : Where W h e r e recommendations r e c o m m e n d a t i o n s and a n d instructions i n s t r u c t i o n s are a r e given g i v e n in i n permissive p e r m i s s i v e language l a n g u a g e such s u c h as a s “may,” “ m a y , ” “should,” “ s h o u l d , ” and a n d “recommend,” “ r e c o m m e n d , ” compliance c o m p l i a n c e with w i t h those t h o s e recommendations, r e c o m m e n d a t i o n s , instructions, i n s t r u c t i o n s , and a n d guidelines g u i d e l i n e s shall s h a l l be b e considered c o n s i d e r e d mandatory m a n d a t o r y unless u n l e s s otherwise o t h e r w i s e instructed i n s t r u c t e d by b y the t h e CONTRACTOR). C O N T R A C T O R ) . Carbon C a r b o n Steel S t e e l Carbon C a r b o n steels s t e e l s and a n d low l o w alloy a l l o y steels s t e e l s with w i t h chromium c h r o m i u m content c o n t e n t less l e s s than t h a n or o r equal e q u a l to t o 9%. 9 % . Chalking C h a l k i n g The T h e appearance a p p e a r a n c e of o f a a loosely l o o s e l y adherent a d h e r e n t fine f i n e powder p o w d e r on o n the t h e surface s u r f a c e of o f a a paint p a i n t coating, c o a t i n g , arising a r i s i n g from f r o m the t h e degradation d e g r a d a t i o n of o f one o n e or o r more m o r e of o f its i t s constituents, c o n s t i t u e n t s , typically t y p i c a l l y caused c a u s e d by b y UV U V attack. a t t a c k . Chart C h a r t Datum D a t u m The T h e water w a t e r level l e v e l that t h a t depths d e p t h s displayed d i s p l a y e d on o n a a nautical n a u t i c a l chart c h a r t are a r e measured m e a s u r e d from. f r o m . A A chart c h a r t datum d a t u m is i s generally g e n e r a l l y derived d e r i v e d from f r o m some s o m e phase p h a s e of o f the t h e tide. t i d e . Checking C h e c k i n g Breaks B r e a k s in i n the t h e coating c o a t i n g film f i l m or o r system s y s t e m that t h a t do d o not n o t penetrate p e n e t r a t e to t o the t h e underlying u n d e r l y i n g surface. s u r f a c e . Coat C o a t One O n e full f u l l layer l a y e r of o f a a material m a t e r i a l applied a p p l i e d to t o its i t s specified s p e c i f i e d thickness. t h i c k n e s s . Multiple M u l t i p l e passes p a s s e s including i n c l u d i n g initial i n i t i a l mist m i s t pass p a s s are a r e necessary n e c e s s a r y to t o form f o r m a a coat. c o a t . A A mist m i s t pass p a s s is i s not n o t considered c o n s i d e r e d as a s a a full f u l l coat. c o a t . The T h e cost c o s t of o f a a coat c o a t shall s h a l l include i n c l u d e the t h e cost c o s t of o f mist m i s t passes. p a s s e s . (Note: ( N o t e : Mist M i s t coats c o a t s are a r e used u s e d interchangeably i n t e r c h a n g e a b l y with w i t h mist m i s t passes.) p a s s e s . ) AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 15 1 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Definitions D e f i n i t i o n s Coating C o a t i n g Material M a t e r i a l The T h e liquid, l i q u i d , liquefiable, l i q u e f i a b l e , mastic m a s t i c or o r any a n y other o t h e r composition c o m p o s i t i o n and a n d material m a t e r i a l that t h a t after a f t e r application a p p l i c a t i o n to t o a a substrate, s u b s t r a t e , is i s converted c o n v e r t e d into i n t o a a solid s o l i d protective p r o t e c t i v e adherent a d h e r e n t film. f i l m . Corrosion C o r r o s i o n Under U n d e r Insulation I n s u l a t i o n An A n acceleration a c c e l e r a t i o n of o f corrosion c o r r o s i o n due d u e to t o ingress i n g r e s s of o f moisture m o i s t u r e into i n t o external e x t e r n a l insulation. i n s u l a t i o n . Cracking C r a c k i n g Breaks B r e a k s in i n the t h e coating c o a t i n g film f i l m or o r system s y s t e m that t h a t penetrate p e n e t r a t e through t h r o u g h to t o the t h e underlying u n d e r l y i n g substrate. s u b s t r a t e . Dry D r y Film F i l m Thickness T h i c k n e s s The T h e thickness t h i c k n e s s of o f the t h e dried d r i e d or o r cured c u r e d paint p a i n t or o r coating c o a t i n g film. f i l m . Dry D r y Film F i l m Thickness T h i c k n e s s Measurement M e a s u r e m e n t The T h e average a v e r a g e value v a l u e of o f three t h r e e readings r e a d i n g s recorded r e c o r d e d using u s i n g a a properly p r o p e r l y calibrated c a l i b r a t e d dry d r y film f i l m thickness t h i c k n e s s gauge. g a u g e . The T h e readings r e a d i n g s shall s h a l l be b e within w i t h i n a a 150 1 5 0 mm m m radius r a d i u s and a n d evenly e v e n l y spread s p r e a d out o u t from f r o m a a given g i v e n spot. s p o t . Dry D r y Spray S p r a y Phenomenon P h e n o m e n o n that t h a t may m a y occur o c c u r during d u r i n g paint p a i n t application a p p l i c a t i o n by b y spray. s p r a y . Dry D r y particles p a r t i c l e s (dusting) ( d u s t i n g ) of o f atomized a t o m i z e d paint p a i n t fall f a l l over o v e r areas a r e a s already a l r e a d y coated c o a t e d or o r to t o be b e coated, c o a t e d , but b u t not n o t yet y e t dried, d r i e d , making m a k i n g surface s u r f a c e rough r o u g h and a n d matt. m a t t . If I f over o v e r coated c o a t e d it i t can c a n cause c a u s e possible p o s s i b l e adhesion a d h e s i o n problem. p r o b l e m . Equipment E q u i p m e n t Process P r o c e s s equipment e q u i p m e n t and a n d skid s k i d mounted m o u n t e d equipment e q u i p m e n t other o t h e r than t h a n control, c o n t r o l , electrical, e l e c t r i c a l , rotating r o t a t i n g and a n d non-custom n o n - c u s t o m equipment. e q u i p m e n t . Equipment E q u i p m e n t includes i n c l u d e s items i t e m s such s u c h as a s custom c u s t o m fabricated f a b r i c a t e d equipment, e q u i p m e n t , skid s k i d units, u n i t s , boilers, b o i l e r s , heat h e a t exchangers, e x c h a n g e r s , heaters, h e a t e r s , heat h e a t recovery r e c o v e r y steam s t e a m generators g e n e r a t o r s (HRSGs), ( H R S G s ) , vessels, v e s s e l s , drums, d r u m s , shop s h o p fabricated f a b r i c a t e d tanks, t a n k s , stacks, s t a c k s , made-to-order m a d e - t o - o r d e r equipment, e q u i p m e n t , and a n d related r e l a t e d items i t e m s including i n c l u d i n g structural s t r u c t u r a l components c o m p o n e n t s which w h i c h are a r e an a n integral i n t e g r a l part p a r t of o f these t h e s e items. i t e m s . This T h i s category c a t e g o r y also a l s o includes i n c l u d e s all a l l other o t h e r items i t e m s not n o t covered c o v e r e d by b y the t h e definitions d e f i n i t i o n s of o f piping p i p i n g and a n d steel s t e e l structure. s t r u c t u r e . Feathered F e a t h e r e d Gradual G r a d u a l taper t a p e r in i n thickness t h i c k n e s s from f r o m a a coated c o a t e d surface s u r f a c e to t o an a n uncoated u n c o a t e d surface. s u r f a c e . Feathering F e a t h e r i n g Bevelling B e v e l l i n g or o r tapering t a p e r i n g off o f f the t h e edge e d g e of o f a a surface s u r f a c e coating c o a t i n g prior p r i o r to t o repair r e p a i r of o f the t h e coating c o a t i n g at a t damaged d a m a g e d areas. a r e a s . Holiday H o l i d a y Discontinuity D i s c o n t i n u i t y in i n a a coating, c o a t i n g , which w h i c h exhibits e x h i b i t s electrical e l e c t r i c a l conductivity, c o n d u c t i v i t y , when w h e n exposed e x p o s e d to t o a a specific s p e c i f i c voltage. v o l t a g e . Holiday H o l i d a y / / Pinhole P i n h o l e Pinhole P i n h o l e or o r very v e r y small s m a l l size s i z e defect d e f e c t in i n a a coating c o a t i n g system, s y s t e m , penetrating p e n e t r a t i n g the t h e entire e n t i r e thickness t h i c k n e s s of o f the t h e coating. c o a t i n g . Hot-Dip H o t - D i p Galvanizing G a l v a n i z i n g Formation F o r m a t i o n of o f a a coating c o a t i n g of o f zinc z i n c and a n d / / or o r zinc-iron z i n c - i r o n alloys a l l o y s produced p r o d u c e d by b y dipping d i p p i n g prepared p r e p a r e d steel s t e e l in i n molten m o l t e n metallic m e t a l l i c zinc. z i n c . Insulated I n s u l a t e d Surfaces S u r f a c e s Surfaces S u r f a c e s for f o r which w h i c h insulation i n s u l a t i o n requirements r e q u i r e m e n t s are a r e specified s p e c i f i e d or o r noted n o t e d on o n the t h e drawings d r a w i n g s and a n d related r e l a t e d documentation d o c u m e n t a t i o n and a n d which w h i c h will w i l l be b e insulated i n s u l a t e d later. l a t e r . Integrity I n t e g r i t y An A n asset a s s e t has h a s integrity i n t e g r i t y if i f it i t operates o p e r a t e s as a s designed d e s i g n e d for f o r its i t s assigned a s s i g n e d life l i f e (or ( o r greater) g r e a t e r ) with w i t h all a l l its i t s risks r i s k s kept k e p t as a s low l o w as a s reasonably r e a s o n a b l y practical, p r a c t i c a l , or o r as a s nominated. n o m i n a t e d . Lining L i n i n g A A coating c o a t i n g or o r layer l a y e r of o f sheet s h e e t material m a t e r i a l adhered a d h e r e d to t o or o r in i n intimate i n t i m a t e contact c o n t a c t with w i t h the t h e interior i n t e r i o r surface s u r f a c e of o f a a container c o n t a i n e r used u s e d to t o protect p r o t e c t the t h e container c o n t a i n e r against a g a i n s t corrosion c o r r o s i o n by b y its i t s contents c o n t e n t s and a n d / / or o r to t o protect p r o t e c t the t h e contents c o n t e n t s of o f the t h e container c o n t a i n e r from f r o m contamination c o n t a m i n a t i o n by b y the t h e container c o n t a i n e r material. m a t e r i a l . Material M a t e r i a l Safety S a f e t y Data D a t a Sheet S h e e t Document D o c u m e n t published p u b l i s h e d by b y the t h e Coating C o a t i n g / / Lining L i n i n g MANUFACTURER M A N U F A C T U R E R describing d e s c r i b i n g all a l l the t h e aspects a s p e c t s related r e l a t e d to t o health h e a l t h and a n d safety s a f e t y of o f a a coating c o a t i n g material m a t e r i a l or o r thinner. t h i n n e r . Material M a t e r i a l Technical T e c h n i c a l Data D a t a Sheet S h e e t Document D o c u m e n t published p u b l i s h e d by b y Coating C o a t i n g / / Lining L i n i n g MANUFACTURER M A N U F A C T U R E R describing d e s c r i b i n g product p r o d u c t characteristics, c h a r a c t e r i s t i c s , use, u s e , application a p p l i c a t i o n and a n d storage s t o r a g e instructions. i n s t r u c t i o n s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 16 1 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Definitions D e f i n i t i o n s Operating O p e r a t i n g Temperature T e m p e r a t u r e The T h e maximum m a x i m u m temperature t e m p e r a t u r e of o f the t h e substrate s u b s t r a t e surface s u r f a c e under u n d e r the t h e insulation i n s u l a t i o n or o r exposed e x p o s e d to t o weather w e a t h e r (indoor ( i n d o o r and a n d outdoor) o u t d o o r ) during d u r i n g operating o p e r a t i n g conditions. c o n d i t i o n s . For F o r example, e x a m p l e , operating o p e r a t i n g temperature t e m p e r a t u r e of o f refractory r e f r a c t o r y lined l i n e d equipment e q u i p m e n t for f o r painting p a i n t i n g purposes p u r p o s e s shall s h a l l be b e the t h e temperature t e m p e r a t u r e of o f the t h e metal m e t a l surface s u r f a c e exposed e x p o s e d to t o the t h e environment e n v i r o n m e n t during d u r i n g operating o p e r a t i n g conditions. c o n d i t i o n s . Steam S t e a m out o u t temperature t e m p e r a t u r e of o f piping p i p i n g and a n d equipment e q u i p m e n t shall s h a l l not n o t be b e considered c o n s i d e r e d as a s a a basis b a s i s for f o r paint p a i n t system s y s t e m selection s e l e c t i o n unless u n l e s s specifically s p e c i f i c a l l y instructed i n s t r u c t e d in i n writing w r i t i n g by b y the t h e COMPANY C O M P A N Y and a n d acknowledged a c k n o w l e d g e d by b y the t h e CONTRACTOR. C O N T R A C T O R . The T h e painting p a i n t i n g or o r coating c o a t i n g system s y s t e m used u s e d shall s h a l l be b e determined d e t e r m i n e d by b y the t h e “maximum “ m a x i m u m operating o p e r a t i n g / / exposure e x p o s u r e temperature t e m p e r a t u r e of o f the t h e substrate” s u b s t r a t e ” and a n d not n o t the t h e “design “ d e s i g n temperature”. t e m p e r a t u r e ” . Paint P a i n t System S y s t e m The T h e total t o t a l sum s u m of o f the t h e coats c o a t s or o r similar s i m i l a r products p r o d u c t s that t h a t are a r e to t o be b e applied a p p l i e d or o r which w h i c h have h a v e been b e e n applied a p p l i e d to t o a a substrate s u b s t r a t e to t o provide p r o v i d e corrosion c o r r o s i o n protection. p r o t e c t i o n . Peeling P e e l i n g An A n area a r e a where w h e r e the t h e coating c o a t i n g has h a s pulled p u l l e d away, a w a y , indicating i n d i c a t i n g poor p o o r adhesion a d h e s i o n but b u t implies i m p l i e s cohesion c o h e s i o n of o f the t h e coating c o a t i n g film. f i l m . Pinholes P i n h o l e s Formation F o r m a t i o n of o f tiny t i n y circular c i r c u l a r holes h o l e s in i n the t h e coating c o a t i n g film f i l m usually u s u a l l y having h a v i n g a a solid s o l i d particle p a r t i c l e (contamination ( c o n t a m i n a t i o n or o r oversized o v e r s i z e d pigment) p i g m e n t ) in i n the t h e middle. m i d d l e . Piping P i p i n g Piping P i p i n g includes i n c l u d e s fittings, f i t t i n g s , pipe p i p e supports s u p p o r t s and a n d accessory a c c e s s o r y items. i t e m s . Poor P o o r Adhesion A d h e s i o n A A layer l a y e r of o f coating c o a t i n g or o r paint p a i n t that t h a t when w h e n measured m e a s u r e d by b y a a correctly c o r r e c t l y calibrated c a l i b r a t e d coating c o a t i n g adhesion a d h e s i o n unit, u n i t , shows s h o w s an a n adhesion a d h e s i o n factor f a c t o r that t h a t is i s less l e s s than t h a n the t h e Coating C o a t i n g / / Lining L i n i n g MANUFACTURER’s M A N U F A C T U R E R ’ s lowest l o w e s t published p u b l i s h e d adhesion a d h e s i o n factor f a c t o r or o r number. n u m b e r . Pore P o r e Pinhole P i n h o l e or o r very v e r y small s m a l l size s i z e defect d e f e c t in i n a a coating c o a t i n g system, s y s t e m , penetrating p e n e t r a t i n g the t h e entire e n t i r e thickness t h i c k n e s s of o f the t h e coating. c o a t i n g . Pot P o t Life L i f e Maximum M a x i m u m time, t i m e , at a t any a n y temperature t e m p e r a t u r e during d u r i n g which w h i c h a a coating c o a t i n g material m a t e r i a l supplied s u p p l i e d as a s separate s e p a r a t e components c o m p o n e n t s can c a n successfully s u c c e s s f u l l y use u s e after a f t e r they t h e y have h a v e been b e e n mixed m i x e d together. t o g e t h e r . Qualification Q u a l i f i c a t i o n Evaluation E v a l u a t i o n process p r o c e s s of o f a a paint p a i n t system s y s t e m allowing, a l l o w i n g , through t h r o u g h laboratory l a b o r a t o r y tests, t e s t s , the t h e selection s e l e c t i o n of o f the t h e suitable s u i t a b l e paint p a i n t system s y s t e m intended i n t e n d e d for f o r the t h e different d i f f e r e n t environments e n v i r o n m e n t s in i n which w h i c h the t h e structure s t r u c t u r e will w i l l operate. o p e r a t e . Quality Q u a l i t y Assurance A s s u r a n c e All A l l those t h o s e planned p l a n n e d and a n d systematic s y s t e m a t i c actions a c t i o n s (QA) ( Q A ) necessary n e c e s s a r y to t o ensure e n s u r e quality q u a l i t y i.e. i . e . to t o provide p r o v i d e adequate a d e q u a t e confidence c o n f i d e n c e that t h a t a a product p r o d u c t or o r service s e r v i c e will w i l l be b e fit f i t for f o r its i t s intended i n t e n d e d purpose. p u r p o s e . Quality Q u a l i t y Management M a n a g e m e n t System S y s t e m The T h e structure s t r u c t u r e organization, o r g a n i z a t i o n , responsibilities, r e s p o n s i b i l i t i e s , activities, a c t i v i t i e s , resources r e s o u r c e s and a n d events e v e n t s that t h a t together t o g e t h e r provide p r o v i d e organized o r g a n i z e d procedures p r o c e d u r e s and a n d methods m e t h o d s of o f implementation i m p l e m e n t a t i o n to t o ensure e n s u r e the t h e capability c a p a b i l i t y of o f the t h e organization o r g a n i z a t i o n to t o meet m e e t quality q u a l i t y requirements. r e q u i r e m e n t s . Quality Q u a l i t y Manual M a n u a l A A document d o c u m e n t setting s e t t i n g out o u t the t h e general g e n e r a l quality q u a l i t y policies, p o l i c i e s , procedures p r o c e d u r e s and a n d practices p r a c t i c e s of o f an a n organization. o r g a n i z a t i o n . Quality Q u a l i t y Plan P l a n A A document d o c u m e n t prepared p r e p a r e d by b y the t h e CONTRACTOR C O N T R A C T O R / / SUB-CONTRACTOR S U B - C O N T R A C T O R setting s e t t i n g out o u t the t h e specific s p e c i f i c quality q u a l i t y practices, p r a c t i c e s , resources r e s o u r c e s and a n d activities a c t i v i t i e s relevant r e l e v a n t to t o a a project. p r o j e c t . Quality Q u a l i t y System S y s t e m The T h e structure s t r u c t u r e organization, o r g a n i z a t i o n , responsibilities, r e s p o n s i b i l i t i e s , activities, a c t i v i t i e s , resources r e s o u r c e s and a n d events e v e n t s that t h a t together t o g e t h e r provide p r o v i d e organized o r g a n i z e d procedures p r o c e d u r e s and a n d methods m e t h o d s of o f implementation i m p l e m e n t a t i o n to t o ensure e n s u r e the t h e capability c a p a b i l i t y of o f the t h e organization o r g a n i z a t i o n to t o meet m e e t quality q u a l i t y requirements. r e q u i r e m e n t s . Reference R e f e r e n c e Panels P a n e l s Panels P a n e l s with w i t h lining l i n i n g system s y s t e m applied a p p l i e d by b y the t h e Lining L i n i n g MANUFACTURER M A N U F A C T U R E R and a n d approved a p p r o v e d by b y the t h e CONTRACTOR C O N T R A C T O R for f o r use u s e as a s standard s t a n d a r d reference r e f e r e n c e panels p a n e l s for f o r testing t e s t i n g and a n d inspection i n s p e c t i o n of o f the t h e lining l i n i n g system s y s t e m applied a p p l i e d by b y the t h e SUB- S U B - CONTRACTOR. C O N T R A C T O R . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 17 1 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Definitions D e f i n i t i o n s Refurbishment R e f u r b i s h m e n t Painting P a i n t i n g Where W h e r e maintenance m a i n t e n a n c e painting p a i n t i n g is i s required r e q u i r e d at a t an a n existing e x i s t i n g facility f a c i l i t y to t o restore r e s t o r e the t h e integrity i n t e g r i t y of o f the t h e coating. c o a t i n g . Rust R u s t Formation F o r m a t i o n of o f visible v i s i b l e iron i r o n oxide, o x i d e , a a result r e s u l t of o f corrosion c o r r o s i o n of o f iron i r o n or o r steel. s t e e l . May M a y be b e described d e s c r i b e d in i n order o r d e r of o f severity; s e v e r i t y ; scattered s c a t t e r e d pinpoints, p i n p o i n t s , blush b l u s h or o r powdery; p o w d e r y ; freckled f r e c k l e d or o r streaked; s t r e a k e d ; light l i g h t scale; s c a l e ; paper p a p e r thin; t h i n ; flaked; f l a k e d ; medium m e d i u m scale; s c a l e ; (layer ( l a y e r up u p to t o 3mm 3 m m thick); t h i c k ) ; heavy h e a v y scale s c a l e (layer ( l a y e r over o v e r 3mm 3 m m thick). t h i c k ) . Shelf S h e l f Life L i f e Time T i m e during d u r i n g which w h i c h a a coating c o a t i n g material m a t e r i a l will w i l l remain r e m a i n in i n good g o o d condition c o n d i t i o n when w h e n stored s t o r e d in i n its i t s original o r i g i n a l sealed s e a l e d container c o n t a i n e r under u n d e r normal n o r m a l storage s t o r a g e condition. c o n d i t i o n . Shop S h o p or o r Prefabrication P r e f a b r i c a t i o n Primer P r i m e r Primers P r i m e r s applied a p p l i e d to t o blast b l a s t cleaned c l e a n e d steel s t e e l in i n a a shop, s h o p , fabrication f a b r i c a t i o n or o r manufacturing m a n u f a c t u r i n g facility f a c i l i t y to t o provide p r o v i d e temporary t e m p o r a r y protection p r o t e c t i o n to t o steel s t e e l components c o m p o n e n t s during d u r i n g transport t r a n s p o r t and a n d / / or o r fabrication. f a b r i c a t i o n . Shot S h o t Particles P a r t i c l e s that t h a t are a r e predominantly p r e d o m i n a n t l y round, r o u n d , that t h a t have h a v e a a length l e n g t h of o f less l e s s than t h a n twice t w i c e the t h e maximum m a x i m u m particle p a r t i c l e width w i d t h and a n d that t h a t do d o not n o t have h a v e edges, e d g e s , broken b r o k e n faces f a c e s or o r other o t h e r sharp s h a r p surface s u r f a c e defects. d e f e c t s . Site S i t e The T h e land l a n d and a n d other o t h e r places p l a c e s on, o n , under, u n d e r , over, o v e r , in i n or o r through t h r o u g h which w h i c h the t h e contracted c o n t r a c t e d Works W o r k s or o r any a n y parts p a r t s of o f the t h e contracted c o n t r a c t e d which w h i c h the t h e contracted c o n t r a c t e d Works W o r k s or o r any a n y parts p a r t s of o f the t h e contracted c o n t r a c t e d Works W o r k s are a r e to t o be b e executed e x e c u t e d or o r carried c a r r i e d out. o u t . Splash S p l a s h Zone Z o n e Zone Z o n e from f r o m 2m 2 m below b e l o w MSL M S L up u p to t o 5m 5 m above a b o v e MSL. M S L . Sprayer S p r a y e r SUB-CONTRACTOR S U B - C O N T R A C T O R of o f TSA T S A (Thermally ( T h e r m a l l y Sprayed S p r a y e d Aluminium). A l u m i n i u m ) . Stainless S t a i n l e s s Steel S t e e l Stainless S t a i n l e s s Steel S t e e l types t y p e s 300 3 0 0 and a n d 400. 4 0 0 . Other O t h e r austenitic a u s t e n i t i c alloys, a l l o y s , when w h e n specifically s p e c i f i c a l l y marked m a r k e d on o n the t h e drawings d r a w i n g s as a s requiring r e q u i r i n g coating c o a t i n g shall s h a l l be b e considered c o n s i d e r e d to t o have h a v e been b e e n included i n c l u d e d in i n this t h i s category. c a t e g o r y . Stripe-coat S t r i p e - c o a t Additional A d d i t i o n a l coat c o a t of o f paint p a i n t applied a p p l i e d usually u s u a l l y by b y brush b r u s h on o n difficult-to-reach-areas d i f f i c u l t - t o - r e a c h - a r e a s and a n d on o n weld w e l d seams, s e a m s , edges, e d g e s , bolts, b o l t s , nuts, n u t s , etc., e t c . , to t o assure a s s u r e that t h a t the t h e specified s p e c i f i e d film f i l m thickness t h i c k n e s s is i s achieved. a c h i e v e d . Structural S t r u c t u r a l Steel S t e e l Carbon C a r b o n steel s t e e l structural s t r u c t u r a l members m e m b e r s such s u c h as a s columns, c o l u m n s , beams b e a m s and a n d all a l l items i t e m s which w h i c h are a r e not n o t specified s p e c i f i e d to t o be b e galvanized. g a l v a n i z e d . Submerged S u b m e r g e d Zone Z o n e Zone Z o n e below b e l o w the t h e splash s p l a s h zone z o n e (i.e. ( i . e . permanently p e r m a n e n t l y submerged). s u b m e r g e d ) . Substrate S u b s t r a t e Solid S o l i d surface s u r f a c e intended i n t e n d e d to t o be b e coated c o a t e d or o r lined l i n e d with w i t h the t h e specified s p e c i f i e d coating c o a t i n g system. s y s t e m . Thinner T h i n n e r Volatile V o l a t i l e liquid l i q u i d added a d d e d to t o lower l o w e r the t h e viscosity v i s c o s i t y of o f the t h e paint p a i n t to t o ease e a s e application. a p p l i c a t i o n . Total T o t a l Dry D r y Film F i l m Thickness T h i c k n e s s The T h e overall o v e r a l l thickness t h i c k n e s s of o f the t h e total t o t a l number n u m b e r of o f coats c o a t s in i n a a paint p a i n t or o r coating c o a t i n g system. s y s t e m . Undercutting U n d e r c u t t i n g Corrosion C o r r o s i o n that t h a t has h a s initiated i n i t i a t e d at a t the t h e point p o i n t of o f damage d a m a g e to t o the t h e coating c o a t i n g where w h e r e Barge B a r g e substrate s u b s t r a t e is i s exposed. e x p o s e d . The T h e corrosion c o r r o s i o n then t h e n continues c o n t i n u e s under u n d e r the t h e coating c o a t i n g film f i l m and a n d results r e s u l t s in i n wider w i d e r damage, d a m a g e , corrosion c o r r o s i o n and a n d loss l o s s of o f coating c o a t i n g integrity. i n t e g r i t y . Uninsulated U n i n s u l a t e d Surfaces S u r f a c e s Surfaces S u r f a c e s for f o r which w h i c h insulation i n s u l a t i o n requirements r e q u i r e m e n t s are a r e not n o t specified s p e c i f i e d or o r noted n o t e d on o n the t h e drawings d r a w i n g s and a n d related r e l a t e d documentation. d o c u m e n t a t i o n . Wet W e t Film F i l m Thickness T h i c k n e s s The T h e thickness t h i c k n e s s of o f the t h e wet w e t paint p a i n t or o r coating c o a t i n g film. f i l m . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 18 1 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} SECTION S E C T I O N A A - - GENERAL G E N E R A L REFERENCE R E F E R E N C E DOCUMENTS D O C U M E N T S International I n t e r n a t i o n a l Codes C o d e s and a n d Standards S t a n d a r d s The T h e following f o l l o w i n g Codes C o d e s and a n d Standards S t a n d a r d s shall s h a l l form f o r m a a part p a r t of o f this t h i s specification. s p e c i f i c a t i o n . When W h e n an a n edition e d i t i o n date d a t e is i s not n o t indicated i n d i c a t e d for f o r a a Code C o d e or o r Standard, S t a n d a r d , the t h e latest l a t e s t edition e d i t i o n in i n force f o r c e at a t the t h e time t i m e of o f the t h e contract c o n t r a c t award a w a r d shall s h a l l apply. a p p l y . ASTM A S T M ASTM A S T M A380 A 3 8 0 Standard S t a n d a r d practice p r a c t i c e for f o r cleaning, c l e a n i n g , descaling, d e s c a l i n g , and a n d passivation p a s s i v a t i o n of o f stainless- s t a i n l e s s - steel s t e e l parts, p a r t s , equipment, e q u i p m e n t , and a n d systems s y s t e m s ASTM A S T M B117 B 1 1 7 Standard S t a n d a r d practice p r a c t i c e for f o r operating o p e r a t i n g salt s a l t spray s p r a y (fog) ( f o g ) apparatus a p p a r a t u s ASTM A S T M C109 C 1 0 9 Standard S t a n d a r d test t e s t method m e t h o d for f o r compressive c o m p r e s s i v e strength s t r e n g t h of o f hydraulic h y d r a u l i c cement c e m e n t mortars m o r t a r s (using ( u s i n g 2-in. 2 - i n . or o r [50 [ 5 0 mm] m m ] cube c u b e specimens) s p e c i m e n s ) ASTM A S T M D149 D 1 4 9 Standard S t a n d a r d test t e s t method m e t h o d for f o r dielectric d i e l e c t r i c breakdown b r e a k d o w n voltage v o l t a g e and a n d dielectric d i e l e c t r i c strength s t r e n g t h of o f solid s o l i d electrical e l e c t r i c a l insulating i n s u l a t i n g materials m a t e r i a l s at a t commercial c o m m e r c i a l power p o w e r frequencies f r e q u e n c i e s ASTM A S T M D2240 D 2 2 4 0 Standard S t a n d a r d test t e s t method m e t h o d for f o r rubber r u b b e r property p r o p e r t y - - durometer d u r o m e t e r hardness h a r d n e s s ASTM A S T M D2583 D 2 5 8 3 Standard S t a n d a r d practice p r a c t i c e for f o r generation g e n e r a t i o n of o f environmental e n v i r o n m e n t a l data d a t a related r e l a t e d to t o waste w a s t e management m a n a g e m e n t activities: a c t i v i t i e s : quality q u a l i t y assurance a s s u r a n c e and a n d quality q u a l i t y control c o n t r o l planning p l a n n i n g and a n d implementation i m p l e m e n t a t i o n ASTM A S T M D4060 D 4 0 6 0 Standard S t a n d a r d test t e s t method m e t h o d for f o r abrasion a b r a s i o n resistance r e s i s t a n c e of o f organic o r g a n i c coatings c o a t i n g s by b y the t h e taber t a b e r abraser a b r a s e r ASTM A S T M D4228 D 4 2 2 8 Standard S t a n d a r d practice p r a c t i c e for f o r qualification q u a l i f i c a t i o n of o f coating c o a t i n g applicators a p p l i c a t o r s for f o r application a p p l i c a t i o n of o f coatings c o a t i n g s to t o steel s t e e l surfaces s u r f a c e s ASTM A S T M D4285 D 4 2 8 5 Standard S t a n d a r d test t e s t method m e t h o d for f o r indicating i n d i c a t i n g oil o i l or o r water w a t e r in i n compressed c o m p r e s s e d air a i r ASTM A S T M D4541 D 4 5 4 1 ASTM A S T M D4752 D 4 7 5 2 ASTM A S T M D4940 D 4 9 4 0 ASTM A S T M D5064 D 5 0 6 4 ASTM A S T M D5162 D 5 1 6 2 Standard S t a n d a r d test t e s t method m e t h o d for f o r pull-off p u l l - o f f strength s t r e n g t h of o f coatings c o a t i n g s using u s i n g portable p o r t a b l e adhesion a d h e s i o n testers t e s t e r s Standard S t a n d a r d practice p r a c t i c e for f o r measuring m e a s u r i n g MEK M E K resistance r e s i s t a n c e of o f ethyl e t h y l silicate s i l i c a t e (inorganic) ( i n o r g a n i c ) zinc-rich z i n c - r i c h primers p r i m e r s by b y solvent s o l v e n t rub r u b Standard S t a n d a r d test t e s t method m e t h o d for f o r conductimetric c o n d u c t i m e t r i c analysis a n a l y s i s of o f water-soluble w a t e r - s o l u b l e ionic i o n i c contamination c o n t a m i n a t i o n of o f blast b l a s t cleaning c l e a n i n g abrasives a b r a s i v e s Standard S t a n d a r d practice p r a c t i c e for f o r conducting c o n d u c t i n g a a patch p a t c h test t e s t to t o assess a s s e s s coating c o a t i n g compatibility c o m p a t i b i l i t y Standard S t a n d a r d practice p r a c t i c e for f o r discontinuity d i s c o n t i n u i t y (holiday) ( h o l i d a y ) testing t e s t i n g of o f nonconductive n o n c o n d u c t i v e protective p r o t e c t i v e coating c o a t i n g on o n metallic m e t a l l i c substrates s u b s t r a t e s ASTM A S T M D520 D 5 2 0 Standard S t a n d a r d specification s p e c i f i c a t i o n for f o r zinc z i n c dust d u s t pigment p i g m e n t ASTM A S T M D5894 D 5 8 9 4 Standard S t a n d a r d practice p r a c t i c e for f o r cyclic c y c l i c salt s a l t fog f o g / / UV U V exposure e x p o s u r e of o f painted p a i n t e d metal, m e t a l , (alternating ( a l t e r n a t i n g exposures e x p o s u r e s in i n a a fog f o g / / dry d r y cabinet c a b i n e t and a n d a a UV U V / / condensation c o n d e n s a t i o n cabinet) c a b i n e t ) AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 19 1 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} ASTM A S T M D6677 D 6 6 7 7 Standard S t a n d a r d test t e s t method m e t h o d for f o r evaluating e v a l u a t i n g adhesion a d h e s i o n by b y knife k n i f e ASTM A S T M E337 E 3 3 7 Standard S t a n d a r d test t e s t method m e t h o d for f o r measuring m e a s u r i n g humidity h u m i d i t y with w i t h a a psychrometer p s y c h r o m e t e r (the ( t h e measurement m e a s u r e m e n t of o f wet- w e t - and a n d dry-bulb d r y - b u l b temperatures) t e m p e r a t u r e s ) ASTM A S T M G14 G 1 4 Standard S t a n d a r d test t e s t method m e t h o d for f o r impact i m p a c t resistance r e s i s t a n c e of o f pipeline p i p e l i n e coatings c o a t i n g s (falling ( f a l l i n g weight w e i g h t test) t e s t ) ASTM A S T M G42 G 4 2 Standard S t a n d a r d test t e s t method m e t h o d for f o r cathodic c a t h o d i c disbonding d i s b o n d i n g of o f pipeline p i p e l i n e coatings c o a t i n g s subjected s u b j e c t e d to t o elevated e l e v a t e d temperatures t e m p e r a t u r e s ASTM A S T M G8 G 8 Standard S t a n d a r d test t e s t methods m e t h o d s for f o r cathodic c a t h o d i c disbonding d i s b o n d i n g of o f pipeline p i p e l i n e coatings c o a t i n g s BS B S BS B S 1710 1 7 1 0 Specification S p e c i f i c a t i o n for f o r identification i d e n t i f i c a t i o n of o f pipelines p i p e l i n e s and a n d services s e r v i c e s BS B S 4800 4 8 0 0 Schedule S c h e d u l e of o f paint p a i n t colours c o l o u r s for f o r building b u i l d i n g purposes p u r p o s e s BS B S EN E N 14594 1 4 5 9 4 Respiratory R e s p i r a t o r y protective p r o t e c t i v e devices. d e v i c e s . Continuous C o n t i n u o u s flow f l o w compressed c o m p r e s s e d air a i r line l i n e breathing b r e a t h i n g devices. d e v i c e s . Requirements, R e q u i r e m e n t s , testing t e s t i n g and a n d marking m a r k i n g BSI B S I PAS P A S 102 1 0 2 Specification S p e c i f i c a t i o n for f o r processed p r o c e s s e d glass g l a s s for f o r selected s e l e c t e d secondary s e c o n d a r y end e n d markets m a r k e t s ISO I S O ISO I S O 10005 1 0 0 0 5 Quality Q u a l i t y management m a n a g e m e n t - - Guidelines G u i d e l i n e s for f o r quality q u a l i t y plans p l a n s ISO I S O 11124 1 1 1 2 4 (Parts ( P a r t s 1 1 to t o 4) 4 ) ISO I S O 11125 1 1 1 2 5 (All ( A l l Parts) P a r t s ) ISO I S O 11126 1 1 1 2 6 (All ( A l l Parts) P a r t s ) ISO I S O 11127 1 1 1 2 7 (All ( A l l Parts) P a r t s ) ISO I S O 12944 1 2 9 4 4 (All ( A l l Parts) P a r t s ) Preparation P r e p a r a t i o n of o f steel s t e e l substrates s u b s t r a t e s before b e f o r e application a p p l i c a t i o n of o f paints p a i n t s and a n d related r e l a t e d products p r o d u c t s - - Specifications S p e c i f i c a t i o n s for f o r metallic m e t a l l i c blast-cleaning b l a s t - c l e a n i n g abrasives a b r a s i v e s Preparation P r e p a r a t i o n of o f steel s t e e l substrates s u b s t r a t e s before b e f o r e application a p p l i c a t i o n of o f paints p a i n t s and a n d related r e l a t e d products p r o d u c t s - - Test T e s t methods m e t h o d s for f o r metallic m e t a l l i c blast-cleaning b l a s t - c l e a n i n g abrasives a b r a s i v e s Preparation P r e p a r a t i o n of o f steel s t e e l substrates s u b s t r a t e s before b e f o r e application a p p l i c a t i o n of o f paints p a i n t s and a n d related r e l a t e d products p r o d u c t s - - Specifications S p e c i f i c a t i o n s for f o r non-metallic n o n - m e t a l l i c blast-cleaning b l a s t - c l e a n i n g abrasives a b r a s i v e s Preparation P r e p a r a t i o n of o f steel s t e e l substrates s u b s t r a t e s before b e f o r e application a p p l i c a t i o n of o f paints p a i n t s and a n d related r e l a t e d products p r o d u c t s - - Test T e s t methods m e t h o d s for f o r non-metallic n o n - m e t a l l i c blast-cleaning b l a s t - c l e a n i n g abrasives a b r a s i v e s Paints P a i n t s and a n d varnishes v a r n i s h e s - - Corrosion C o r r o s i o n protection p r o t e c t i o n of o f steel s t e e l structures s t r u c t u r e s by b y protective p r o t e c t i v e paint p a i n t systems s y s t e m s ISO I S O 14918 1 4 9 1 8 Thermal T h e r m a l spraying s p r a y i n g - - Qualification Q u a l i f i c a t i o n testing t e s t i n g of o f thermal t h e r m a l sprayers s p r a y e r s ISO I S O 1524 1 5 2 4 Paints, P a i n t s , varnishes v a r n i s h e s and a n d printing p r i n t i n g inks i n k s - - Determination D e t e r m i n a t i o n of o f fineness f i n e n e s s of o f grind g r i n d ISO I S O 15741 1 5 7 4 1 Paints P a i n t s and a n d varnishes v a r n i s h e s - - Friction-reduction F r i c t i o n - r e d u c t i o n coatings c o a t i n g s for f o r the t h e interior i n t e r i o r of o f on- o n - and a n d offshore o f f s h o r e steel s t e e l pipelines p i p e l i n e s for f o r non-corrosive n o n - c o r r o s i v e gases g a s e s ISO I S O 19840 1 9 8 4 0 Paints P a i n t s and a n d varnishes v a r n i s h e s - - Corrosion C o r r o s i o n protection p r o t e c t i o n of o f steel s t e e l structures s t r u c t u r e s by b y protective p r o t e c t i v e paint p a i n t systems s y s t e m s - - Measurement M e a s u r e m e n t of, o f , and a n d acceptance a c c e p t a n c e criteria c r i t e r i a for, f o r , the t h e thickness t h i c k n e s s of o f dry d r y films f i l m s on o n rough r o u g h surfaces s u r f a c e s ISO I S O 2409 2 4 0 9 Paints P a i n t s and a n d varnishes v a r n i s h e s - - Cross-cut C r o s s - c u t test t e s t ISO I S O 2431 2 4 3 1 Paints P a i n t s and a n d varnishes v a r n i s h e s - - Determination D e t e r m i n a t i o n of o f flow f l o w time t i m e by b y use u s e of o f flow f l o w cups c u p s ISO I S O 2808 2 8 0 8 Paints P a i n t s and a n d varnishes v a r n i s h e s - - Determination D e t e r m i n a t i o n of o f film f i l m thickness t h i c k n e s s AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 20 2 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} ISO I S O 2811 2 8 1 1 (All ( A l l Parts) P a r t s ) Paints P a i n t s and a n d varnishes v a r n i s h e s - - Determination D e t e r m i n a t i o n of o f density d e n s i t y ISO I S O 2812-1 2 8 1 2 - 1 Paints P a i n t s and a n d varnishes v a r n i s h e s - - Determination D e t e r m i n a t i o n of o f resistance r e s i s t a n c e to t o liquids l i q u i d s - - Part P a r t 1: 1 : Immersion I m m e r s i o n in i n liquids l i q u i d s other o t h e r than t h a n water w a t e r ISO I S O 2812-2 2 8 1 2 - 2 Paints P a i n t s and a n d varnishes v a r n i s h e s - - Determination D e t e r m i n a t i o n of o f resistance r e s i s t a n c e to t o liquids l i q u i d s - - Part P a r t 2: 2 : Water W a t e r immersion i m m e r s i o n method m e t h o d ISO I S O 2815 2 8 1 5 Paints P a i n t s and a n d varnishes v a r n i s h e s - - Buchholz B u c h h o l z indentation i n d e n t a t i o n test t e s t ISO I S O 3233 3 2 3 3 (All ( A l l Parts) P a r t s ) Paints P a i n t s and a n d varnishes v a r n i s h e s - - Determination D e t e r m i n a t i o n of o f the t h e percentage p e r c e n t a g e volume v o l u m e of o f non- n o n - volatile v o l a t i l e matter m a t t e r ISO I S O 3251 3 2 5 1 Paints, P a i n t s , varnishes v a r n i s h e s and a n d plastics p l a s t i c s - - Determination D e t e r m i n a t i o n of o f non-volatile-matter n o n - v o l a t i l e - m a t t e r content c o n t e n t ISO I S O 3679 3 6 7 9 Determination D e t e r m i n a t i o n of o f flash f l a s h no-flash n o - f l a s h and a n d flash f l a s h point p o i n t - - Rapid R a p i d equilibrium e q u i l i b r i u m closed c l o s e d cup c u p method m e t h o d ISO I S O 4287 4 2 8 7 Geometrical G e o m e t r i c a l Product P r o d u c t Specifications S p e c i f i c a t i o n s (GPS) ( G P S ) - - Surface S u r f a c e texture: t e x t u r e : Profile P r o f i l e method m e t h o d - - Terms, T e r m s , definitions d e f i n i t i o n s and a n d surface s u r f a c e texture t e x t u r e parameters p a r a m e t e r s ISO I S O 4624 4 6 2 4 Paints P a i n t s and a n d varnishes v a r n i s h e s - - Pull-off P u l l - o f f test t e s t for f o r adhesion a d h e s i o n ISO I S O 4628 4 6 2 8 (Parts ( P a r t s 1 1 to t o 6) 6 ) Paints P a i n t s and a n d varnishes v a r n i s h e s - - Evaluation E v a l u a t i o n of o f degradation d e g r a d a t i o n of o f coatings c o a t i n g s - - Designation D e s i g n a t i o n of o f quantity q u a n t i t y and a n d size s i z e of o f defects, d e f e c t s , and a n d of o f intensity i n t e n s i t y of o f uniform u n i f o r m changes c h a n g e s in i n appearance a p p e a r a n c e ISO I S O 6743-4 6 7 4 3 - 4 Lubricants, L u b r i c a n t s , industrial i n d u s t r i a l oils o i l s and a n d related r e l a t e d products p r o d u c t s (class ( c l a s s L) L ) - - Classification C l a s s i f i c a t i o n - - Part P a r t 4: 4 : Family F a m i l y H H (Hydraulic ( H y d r a u l i c systems) s y s t e m s ) ISO I S O 6860 6 8 6 0 Paints P a i n t s and a n d varnishes v a r n i s h e s - - Bend B e n d test t e s t (conical ( c o n i c a l mandrel) m a n d r e l ) ISO I S O 8501-1 8 5 0 1 - 1 Preparation P r e p a r a t i o n of o f steel s t e e l substrates s u b s t r a t e s before b e f o r e application a p p l i c a t i o n of o f paints p a i n t s and a n d related r e l a t e d products p r o d u c t s - - Visual V i s u a l assessment a s s e s s m e n t of o f surface s u r f a c e cleanliness c l e a n l i n e s s - - Part P a r t 1: 1 : Rust R u s t grades g r a d e s and a n d preparation p r e p a r a t i o n grades g r a d e s of o f uncoated u n c o a t e d steel s t e e l substrates s u b s t r a t e s and a n d of o f steel s t e e l substrates s u b s t r a t e s after a f t e r overall o v e r a l l removal r e m o v a l of o f previous p r e v i o u s coatings c o a t i n g s ISO I S O 8501-2 8 5 0 1 - 2 Preparation P r e p a r a t i o n of o f steel s t e e l substrates s u b s t r a t e s before b e f o r e application a p p l i c a t i o n of o f paints p a i n t s and a n d related r e l a t e d products p r o d u c t s - - Visual V i s u a l assessment a s s e s s m e n t of o f surface s u r f a c e cleanliness c l e a n l i n e s s - - Part P a r t 2: 2 : Preparation P r e p a r a t i o n grades g r a d e s of o f previously p r e v i o u s l y coated c o a t e d steel s t e e l substrates s u b s t r a t e s after a f t e r localized l o c a l i z e d removal r e m o v a l of o f previous p r e v i o u s coatings c o a t i n g s ISO I S O 8501-3 8 5 0 1 - 3 ISO I S O 8502 8 5 0 2 (Parts ( P a r t s 1 1 to t o 6 6 & & 9) 9 ) ISO I S O 8503 8 5 0 3 (All ( A l l Parts) P a r t s ) ISO I S O 8504 8 5 0 4 (All ( A l l Parts) P a r t s ) Preparation P r e p a r a t i o n of o f steel s t e e l substrates s u b s t r a t e s before b e f o r e application a p p l i c a t i o n of o f paints p a i n t s and a n d related r e l a t e d products p r o d u c t s - - Visual V i s u a l assessment a s s e s s m e n t of o f surface s u r f a c e cleanliness c l e a n l i n e s s - - Part P a r t 3: 3 : Preparation P r e p a r a t i o n grades g r a d e s of o f welds, w e l d s , edges e d g e s and a n d other o t h e r areas a r e a s with w i t h surface s u r f a c e imperfections i m p e r f e c t i o n s Preparation P r e p a r a t i o n of o f steel s t e e l substrates s u b s t r a t e s before b e f o r e application a p p l i c a t i o n of o f paints p a i n t s and a n d related r e l a t e d products p r o d u c t s - - Tests T e s t s for f o r the t h e assessment a s s e s s m e n t of o f surface s u r f a c e cleanliness c l e a n l i n e s s Preparation P r e p a r a t i o n of o f steel s t e e l substrates s u b s t r a t e s before b e f o r e application a p p l i c a t i o n of o f paints p a i n t s and a n d related r e l a t e d products p r o d u c t s - - Surface S u r f a c e roughness r o u g h n e s s characteristics c h a r a c t e r i s t i c s of o f blast-cleaned b l a s t - c l e a n e d steel s t e e l substrates s u b s t r a t e s Preparation P r e p a r a t i o n of o f steel s t e e l substrates s u b s t r a t e s before b e f o r e application a p p l i c a t i o n of o f paints p a i n t s and a n d related r e l a t e d products p r o d u c t s - - Surface S u r f a c e preparation p r e p a r a t i o n methods m e t h o d s ISO I S O 9117-3 9 1 1 7 - 3 Paints P a i n t s and a n d varnishes v a r n i s h e s - - Drying D r y i n g tests t e s t s - - Part P a r t 3: 3 : Surface-drying S u r f a c e - d r y i n g test t e s t using u s i n g ballotini b a l l o t i n i ISO I S O 9227 9 2 2 7 Corrosion C o r r o s i o n tests t e s t s in i n artificial a r t i f i c i a l atmospheres a t m o s p h e r e s - - Salt S a l t spray s p r a y tests t e s t s AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 21 2 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} NACE N A C E / / SSPC S S P C NACE N A C E RP0184 R P 0 1 8 4 Repair R e p a i r of o f Lining L i n i n g Systems S y s t e m s NACE N A C E RP0274 R P 0 2 7 4 High-Voltage H i g h - V o l t a g e Electrical E l e c t r i c a l Inspection I n s p e c t i o n of o f Pipeline P i p e l i n e NACE N A C E SP0178 S P 0 1 7 8 NACE N A C E SP0188 S P 0 1 8 8 NACE N A C E SP0287 S P 0 2 8 7 Design, D e s i g n , fabrication, f a b r i c a t i o n , and a n d surface s u r f a c e finish f i n i s h practices p r a c t i c e s for f o r tanks t a n k s and a n d vessels v e s s e l s to t o be b e lined l i n e d for f o r immersion i m m e r s i o n service s e r v i c e Discontinuity D i s c o n t i n u i t y (holiday) ( h o l i d a y ) testing t e s t i n g of o f new n e w protective p r o t e c t i v e coatings c o a t i n g s on o n conductive c o n d u c t i v e substrates s u b s t r a t e s Field F i e l d measurement m e a s u r e m e n t of o f surface s u r f a c e profile p r o f i l e of o f abrasive a b r a s i v e blast-cleaned b l a s t - c l e a n e d steel s t e e l surfaces s u r f a c e s using u s i n g a a replica r e p l i c a tape t a p e SSPC S S P C Paint P a i n t 20 2 0 Zinc-Rich Z i n c - R i c h Coating C o a t i n g Inorganic I n o r g a n i c and a n d Organic O r g a n i c SSPC-AB S S P C - A B 1 1 Mineral M i n e r a l and a n d slag s l a g abrasives a b r a s i v e s SSPC-AB S S P C - A B 3 3 Ferrous F e r r o u s metallic m e t a l l i c abrasives a b r a s i v e s SSPC-AB S S P C - A B 4 4 SSPC-CS S S P C - C S 23.00 2 3 . 0 0 / / AWS A W S C2.23M C 2 . 2 3 M / / NACE N A C E No. N o . 12 1 2 Recyclable R e c y c l a b l e encapsulated e n c a p s u l a t e d abrasive a b r a s i v e media m e d i a (in ( i n a a compressible c o m p r e s s i b l e cellular c e l l u l a r matrix) m a t r i x ) Specification S p e c i f i c a t i o n for f o r the t h e application a p p l i c a t i o n of o f thermal t h e r m a l spray s p r a y coatings c o a t i n g s (metallizing) ( m e t a l l i z i n g ) of o f aluminium, a l u m i n i u m , zinc, z i n c , and a n d their t h e i r alloys a l l o y s and a n d composites c o m p o s i t e s for f o r the t h e corrosion c o r r o s i o n protection p r o t e c t i o n of o f steel s t e e l SSPC-Guide S S P C - G u i d e 12 1 2 Guide G u i d e for f o r illumination i l l u m i n a t i o n of o f industrial i n d u s t r i a l painting p a i n t i n g projects p r o j e c t s SSPC-PA S S P C - P A 2 2 SSPC-QP S S P C - Q P 1 1 SSPC-QP S S P C - Q P 3 3 / / AISC A I S C 420 4 2 0 SSPC-SP S S P C - S P 1 1 Solvent S o l v e n t cleaning c l e a n i n g SSPC-SP S S P C - S P 10 1 0 / / NACE N A C E No. N o . 2 2 Near-white N e a r - w h i t e metal m e t a l blast b l a s t cleaning c l e a n i n g SSPC-SP S S P C - S P 11 1 1 Power P o w e r tool t o o l cleaning c l e a n i n g to t o Barge B a r g e metal m e t a l SSPC-SP S S P C - S P 16 1 6 SSPC-SP S S P C - S P 5 5 / / NACE N A C E No. N o . 1 1 White W h i t e metal m e t a l blast b l a s t cleaning c l e a n i n g SSPC-SP S S P C - S P 7 7 / / NACE N A C E No. N o . 4 4 Brush-off B r u s h - o f f blast b l a s t cleaning c l e a n i n g SSPC-TR S S P C - T R 3 3 / / NACE N A C E 6A192 6 A 1 9 2 SSPC-VIS S S P C - V I S 1 1 SSPC-VIS S S P C - V I S 3 3 Procedure P r o c e d u r e for f o r determining d e t e r m i n i n g conformance c o n f o r m a n c e to t o dry d r y coating c o a t i n g thickness t h i c k n e s s requirements r e q u i r e m e n t s Standard S t a n d a r d procedure p r o c e d u r e for f o r evaluating e v a l u a t i n g the t h e qualifications q u a l i f i c a t i o n s of o f industrial i n d u s t r i a l / / machine m a c h i n e painting p a i n t i n g contractors c o n t r a c t o r s (field ( f i e l d application a p p l i c a t i o n to t o complex c o m p l e x industrial i n d u s t r i a l and a n d machine m a c h i n e steel s t e e l structures) s t r u c t u r e s ) Certification C e r t i f i c a t i o n standard s t a n d a r d for f o r shop s h o p application a p p l i c a t i o n of o f complex c o m p l e x protective p r o t e c t i v e coating c o a t i n g systems s y s t e m s Brush-off B r u s h - o f f blast b l a s t cleaning c l e a n i n g of o f coated c o a t e d and a n d uncoated u n c o a t e d galvanized g a l v a n i z e d steel, s t e e l , stainless s t a i n l e s s steels, s t e e l s , and a n d non-ferrous n o n - f e r r o u s metals m e t a l s Dehumidification D e h u m i d i f i c a t i o n and a n d temperature t e m p e r a t u r e control c o n t r o l during d u r i n g surface s u r f a c e preparation, p r e p a r a t i o n , application, a p p l i c a t i o n , and a n d curing c u r i n g for f o r coatings c o a t i n g s / / linings l i n i n g s of o f steel s t e e l tanks, t a n k s , vessels, v e s s e l s , and a n d other o t h e r enclosed e n c l o s e d spaces s p a c e s Guide G u i d e and a n d reference r e f e r e n c e photographs p h o t o g r a p h s for f o r steel s t e e l surfaces s u r f a c e s prepared p r e p a r e d by b y dry d r y abrasive a b r a s i v e blast b l a s t cleaning c l e a n i n g Guide G u i d e and a n d reference r e f e r e n c e photographs p h o t o g r a p h s for f o r steel s t e e l surfaces s u r f a c e s prepared p r e p a r e d by b y hand h a n d and a n d power p o w e r tool t o o l cleaning c l e a n i n g AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 22 2 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} OTHER O T H E R API A P I RP R P 5L1 5 L 1 Recommended R e c o m m e n d e d practice p r a c t i c e for f o r railroad r a i l r o a d transportation t r a n s p o r t a t i o n of o f line l i n e pipe p i p e API A P I RP R P 5LW 5 L W Recommended R e c o m m e n d e d practice p r a c t i c e for f o r transportation t r a n s p o r t a t i o n of o f line l i n e pipe p i p e on o n Bargges B a r g g e s and a n d marine m a r i n e vessels v e s s e l s CAAP C A A P 071 0 7 1 Standards, S t a n d a r d s , guidance g u i d a n c e and a n d information i n f o r m a t i o n regarding r e g a r d i n g helidecks h e l i d e c k s NORSOK N O R S O K M-501 M - 5 0 1 Surface S u r f a c e preparation p r e p a r a t i o n and a n d protective p r o t e c t i v e coating c o a t i n g RAL R A L 840-HR 8 4 0 - H R Primary P r i m a r y colour c o l o u r standards s t a n d a r d s ADNOC A D N O C Specifications S p e c i f i c a t i o n s The T h e ADNOC A D N O C Business B u s i n e s s Unit U n i t specifications s p e c i f i c a t i o n s listed l i s t e d shall s h a l l also a l s o be b e considered c o n s i d e r e d part p a r t of o f this t h i s specification, s p e c i f i c a t i o n , where w h e r e indicated i n d i c a t e d as a s applicable a p p l i c a b l e in i n the t h e Purchase P u r c h a s e Order. O r d e r . Applicable A p p l i c a b l e ADNOC A D N O C Business B u s i n e s s Group G r o u p specifications s p e c i f i c a t i o n s shall s h a l l form f o r m part p a r t of o f this t h i s specification s p e c i f i c a t i o n where w h e r e they t h e y are a r e specifically s p e c i f i c a l l y indicated i n d i c a t e d as a s applicable a p p l i c a b l e in i n the t h e Purchase P u r c h a s e Order. O r d e r . Document D o c u m e n t Number N u m b e r Document D o c u m e n t Title T i t l e As A s Applicable A p p l i c a b l e Cold C o l d Insulation I n s u l a t i o n for f o r Piping P i p i n g and a n d Equipment E q u i p m e n t As A s Applicable A p p l i c a b l e Cold C o l d Insulation I n s u l a t i o n for f o r Piping P i p i n g and a n d Equipment E q u i p m e n t As A s Applicable A p p l i c a b l e Hot H o t Insulation I n s u l a t i o n for f o r Piping P i p i n g and a n d Equipment E q u i p m e n t As A s Applicable A p p l i c a b l e Fire F i r e Proofing P r o o f i n g As A s Applicable A p p l i c a b l e Galvanizing G a l v a n i z i n g As A s Applicable A p p l i c a b l e Corrosion C o r r o s i o n and a n d Materials M a t e r i a l s Selection S e l e c t i o n Philosophy P h i l o s o p h y As A s Applicable A p p l i c a b l e Criticality C r i t i c a l i t y Rating R a t i n g System S y s t e m As A s Applicable A p p l i c a b l e Engineering E n g i n e e r i n g Specification S p e c i f i c a t i o n - - Tag T a g Plates P l a t e s for f o r Field F i e l d and a n d Indoor I n d o o r Equipment E q u i p m e n t As A s Applicable A p p l i c a b l e Field F i e l d Coating C o a t i n g of o f Buried B u r i e d Valves V a l v e s and a n d Fittings F i t t i n g s As A s Applicable A p p l i c a b l e Coatings C o a t i n g s for f o r Underground U n d e r g r o u n d Steel S t e e l Pipe P i p e As A s Applicable A p p l i c a b l e Specification S p e c i f i c a t i o n for f o r Concrete C o n c r e t e Construction C o n s t r u c t i o n As A s Applicable A p p l i c a b l e Specification S p e c i f i c a t i o n for f o r Ceramic C e r a m i c Coating C o a t i n g of o f Nuts N u t s / / Bolts B o l t s and a n d Fasteners F a s t e n e r s for f o r High H i g h Temperature T e m p e r a t u r e Exposure E x p o s u r e As A s Applicable A p p l i c a b l e Specification S p e c i f i c a t i o n for f o r Spun S p u n Hot H o t Dip D i p Galvanization G a l v a n i z a t i o n and a n d Polytetrafluoroethylene P o l y t e t r a f l u o r o e t h y l e n e (PTFE) ( P T F E ) Coating C o a t i n g of o f Nuts N u t s / / Bolts B o l t s and a n d Fasteners F a s t e n e r s None N o n e at a t present. p r e s e n t . Standard S t a n d a r d Drawings D r a w i n g s AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 23 2 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} None N o n e at a t present. p r e s e n t . Other O t h e r References R e f e r e n c e s DOCUMENT D O C U M E N T PRECEDENCE P R E C E D E N C E The T h e specifications s p e c i f i c a t i o n s and a n d codes c o d e s referred r e f e r r e d to t o in i n this t h i s specification s p e c i f i c a t i o n shall, s h a l l , unless u n l e s s stated s t a t e d otherwise, o t h e r w i s e , be b e the t h e latest l a t e s t approved a p p r o v e d issue i s s u e at a t the t h e time t i m e of o f contract c o n t r a c t award. a w a r d . It I t shall s h a l l be b e the t h e CONTRACTOR's C O N T R A C T O R ' s responsibility r e s p o n s i b i l i t y to t o be, b e , or o r to t o become, b e c o m e , knowledgeable k n o w l e d g e a b l e of o f the t h e requirements r e q u i r e m e n t s of o f the t h e referenced r e f e r e n c e d Codes C o d e s and a n d Standards. S t a n d a r d s . The T h e CONTRACTOR C O N T R A C T O R shall s h a l l notify n o t i f y the t h e COMPANY C O M P A N Y of o f any a n y apparent a p p a r e n t conflict c o n f l i c t between b e t w e e n this t h i s specification, s p e c i f i c a t i o n , the t h e related r e l a t e d data d a t a sheets, s h e e t s , the t h e Codes C o d e s and a n d Standards S t a n d a r d s and a n d any a n y other o t h e r specifications s p e c i f i c a t i o n s noted n o t e d herein. h e r e i n . Resolution R e s o l u t i o n and a n d / / or o r interpretation i n t e r p r e t a t i o n precedence p r e c e d e n c e shall s h a l l be b e obtained o b t a i n e d from f r o m the t h e COMPANY C O M P A N Y in i n writing w r i t i n g before b e f o r e proceeding p r o c e e d i n g with w i t h the t h e design d e s i g n / / manufacture. m a n u f a c t u r e . In I n case c a s e of o f conflict, c o n f l i c t , the t h e order o r d e r of o f document d o c u m e n t precedence p r e c e d e n c e shall s h a l l be: b e : UAE U A E Statutory S t a t u t o r y requirements r e q u i r e m e n t s ADNOC A D N O C HSE H S E Standards S t a n d a r d s Equipment E q u i p m e n t datasheets d a t a s h e e t s and a n d drawings d r a w i n g s Project P r o j e c t specifications s p e c i f i c a t i o n s and a n d standard s t a n d a r d drawings d r a w i n g s COMPANY C O M P A N Y specifications s p e c i f i c a t i o n s National N a t i o n a l / / International I n t e r n a t i o n a l Standards S t a n d a r d s SPECIFICATION S P E C I F I C A T I O N DEVIATION D E V I A T I O N / / CONCESSION C O N C E S S I O N CONTROL C O N T R O L Deviations D e v i a t i o n s from f r o m this t h i s specification s p e c i f i c a t i o n are a r e only o n l y acceptable a c c e p t a b l e where w h e r e the t h e Coating C o a t i n g / / Lining L i n i n g MANUFACTURER M A N U F A C T U R E R has h a s listed l i s t e d in i n their t h e i r quotation q u o t a t i o n the t h e requirements r e q u i r e m e n t s he h e cannot, c a n n o t , or o r does d o e s not n o t wish w i s h to t o comply c o m p l y with, w i t h , and a n d the t h e COMPANY C O M P A N Y / / CONTRACTOR C O N T R A C T O R has h a s accepted a c c e p t e d in i n writing w r i t i n g the t h e deviations d e v i a t i o n s before b e f o r e the t h e order o r d e r is i s placed. p l a c e d . In I n the t h e absence a b s e n c e of o f a a list l i s t of o f deviations, d e v i a t i o n s , it i t will w i l l be b e assumed a s s u m e d that t h a t the t h e Coating C o a t i n g / / Lining L i n i n g MANUFACTURER M A N U F A C T U R E R complies c o m p l i e s fully f u l l y with w i t h this t h i s specification. s p e c i f i c a t i o n . Any A n y technical t e c h n i c a l deviations d e v i a t i o n s to t o the t h e Purchase P u r c h a s e Order O r d e r and a n d its i t s attachments a t t a c h m e n t s including, i n c l u d i n g , but b u t not n o t limited l i m i t e d to, t o , the t h e Data D a t a Sheets S h e e t s and a n d Narrative N a r r a t i v e specifications s p e c i f i c a t i o n s shall s h a l l be b e sought s o u g h t by b y the t h e Coating C o a t i n g / / Lining L i n i n g MANUFACTURER M A N U F A C T U R E R only o n l y through t h r o u g h Concession C o n c e s s i o n Request R e q u e s t Format. F o r m a t . Concession C o n c e s s i o n requests r e q u e s t s require r e q u i r e CONTRACTOR’s C O N T R A C T O R ’ s and a n d COMPANY’s C O M P A N Y ’ s review r e v i e w / / approval, a p p r o v a l , prior p r i o r to t o the t h e proposed p r o p o s e d technical t e c h n i c a l changes c h a n g e s being b e i n g implemented. i m p l e m e n t e d . Technical T e c h n i c a l changes c h a n g e s implemented i m p l e m e n t e d prior p r i o r to t o COMPANY C O M P A N Y approval a p p r o v a l are a r e subject s u b j e c t to t o rejection. r e j e c t i o n . DESIGN D E S I G N CONSIDERATIONS C O N S I D E R A T I O N S / / MINIMUM M I N I M U M DESIGN D E S I G N REQUIREMENTS R E Q U I R E M E N T S Design D e s i g n Basis B a s i s All A l l painting p a i n t i n g and a n d coating c o a t i n g systems s y s t e m s shall s h a l l meet m e e t the t h e performance p e r f o r m a n c e requirements r e q u i r e m e n t s and a n d the t h e coating c o a t i n g systems s y s t e m s as a s specified s p e c i f i e d in i n this t h i s specification s p e c i f i c a t i o n with w i t h a a minimum m i n i m u m environment e n v i r o n m e n t of o f Category C a t e g o r y CX, C X , ISO I S O 12944-9. 1 2 9 4 4 - 9 . All A l l Offshore O f f s h o r e requirement r e q u i r e m e n t shall s h a l l comply c o m p l y to t o ISO I S O 12944-9. 1 2 9 4 4 - 9 . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 24 2 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Coating C o a t i n g system s y s t e m selection s e l e c t i o n on o n immersed i m m e r s e d applications a p p l i c a t i o n s shall s h a l l address a d d r e s s maximum m a x i m u m foreseen f o r e s e e n parameters p a r a m e t e r s and a n d assure a s s u r e the t h e compatibility c o m p a t i b i l i t y for f o r the t h e intended i n t e n d e d design d e s i g n life. l i f e . Design D e s i g n Requirements R e q u i r e m e n t s for f o r Coating C o a t i n g Application A p p l i c a t i o n All A l l structures s t r u c t u r e s and a n d equipment e q u i p m e n t shall s h a l l be b e designed d e s i g n e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 12944-3. 1 2 9 4 4 - 3 . The T h e design d e s i g n shall s h a l l be b e suitable s u i t a b l e for: f o r : Corrosion C o r r o s i o n prevention, p r e v e n t i o n , utilising u t i l i s i n g the t h e “good” “ g o o d ” designation d e s i g n a t i o n as a s much m u c h as a s practical p r a c t i c a l (ISO ( I S O 12944-3 1 2 9 4 4 - 3 Annex A n n e x D). D ) . Surface S u r f a c e preparation p r e p a r a t i o n and a n d coating c o a t i n g application a p p l i c a t i o n in i n accordance a c c o r d a n c e with w i t h the t h e requirements r e q u i r e m e n t s defined d e f i n e d in i n this t h i s specification s p e c i f i c a t i o n (Accessibility ( A c c e s s i b i l i t y - - ISO I S O 12944-3 1 2 9 4 4 - 3 Annex A n n e x A A to t o C), C ) , as a s far f a r as a s practicable. p r a c t i c a b l e . Weld W e l d profile p r o f i l e requirements r e q u i r e m e n t s to t o be b e in i n accordance a c c o r d a n c e with w i t h NACE N A C E SP0178. S P 0 1 7 8 . GUARANTEES G U A R A N T E E S AND A N D WARRANTY W A R R A N T Y The T h e CONTRACTOR C O N T R A C T O R shall s h a l l guarantee g u a r a n t e e performance p e r f o r m a n c e of o f the t h e paint p a i n t and a n d / / or o r lining l i n i n g (shop ( s h o p and a n d field) f i e l d ) as a s follows:- f o l l o w s : - External E x t e r n a l Blasting B l a s t i n g / / Painting P a i n t i n g - - 5 5 years y e a r s Internal I n t e r n a l Blasting B l a s t i n g / / Lining L i n i n g - - 6 6 years y e a r s Thermal T h e r m a l Spray S p r a y Aluminium A l u m i n i u m - - 10 1 0 years y e a r s The T h e above a b o v e guarantee g u a r a n t e e shall s h a l l applicable a p p l i c a b l e from f r o m the t h e date d a t e of o f provisional p r o v i s i o n a l acceptance a c c e p t a n c e by b y the t h e COMPANY C O M P A N Y when w h e n the t h e entire e n t i r e materials m a t e r i a l s selection, s e l e c t i o n , materials m a t e r i a l s application, a p p l i c a t i o n , selection s e l e c t i o n of o f the t h e SUB-CONTRACTOR, S U B - C O N T R A C T O R , supervision s u p e r v i s i o n of o f the t h e SUB- S U B - CONTRACTOR C O N T R A C T O R and a n d all a l l tasks t a s k s related r e l a t e d to t o coatings c o a t i n g s are a r e under u n d e r 100% 1 0 0 % control c o n t r o l of o f the t h e CONTRACTOR C O N T R A C T O R within w i t h i n the t h e requirements r e q u i r e m e n t s of o f this t h i s specification. s p e c i f i c a t i o n . This T h i s guarantee g u a r a n t e e applies a p p l i e s to t o painting p a i n t i n g of o f carbon c a r b o n steel, s t e e l , galvanized g a l v a n i z e d steel, s t e e l , stainless s t a i n l e s s steel s t e e l surfaces s u r f a c e s and a n d items i t e m s painted p a i n t e d by b y Coating C o a t i n g / / Lining L i n i n g MANUFACTURER’s M A N U F A C T U R E R ’ s and a n d SUB-CONTRACTOR’s S U B - C O N T R A C T O R ’ s standards. s t a n d a r d s . The T h e CONTRACTOR C O N T R A C T O R shall s h a l l be b e liable l i a b l e for f o r remedial r e m e d i a l actions a c t i o n s such s u c h as a s spot s p o t repair, r e p a i r , renovation, r e n o v a t i o n , over-coating o v e r - c o a t i n g and a n d refurbishment r e f u r b i s h m e n t of o f the t h e areas a r e a s of o f paint p a i n t failures f a i l u r e s / / defects d e f e c t s at a t site s i t e when: w h e n : The T h e estimated e s t i m a t e d amounts a m o u n t s of o f rust r u s t breakthrough b r e a k t h r o u g h on o n a a coating c o a t i n g and a n d of o f total t o t a l apparent a p p a r e n t rust r u s t (rust ( r u s t breakthrough b r e a k t h r o u g h plus p l u s under u n d e r film) f i l m ) rust r u s t exceed e x c e e d ISO I S O 4628-3 4 6 2 8 - 3 rust r u s t scale s c a l e Ri R i 1(0.05% 1 ( 0 . 0 5 % area a r e a rusted). r u s t e d ) . There T h e r e is i s an a n appearance a p p e a r a n c e of o f defects d e f e c t s in i n the t h e paint p a i n t film f i l m and a n d / / or o r lining l i n i n g such s u c h as a s blistering, b l i s t e r i n g , peeling, p e e l i n g , flaking, f l a k i n g , inter- i n t e r - coat c o a t delamination, d e l a m i n a t i o n , mud-cracking, m u d - c r a c k i n g , etc. e t c . affecting a f f e c t i n g the t h e overall o v e r a l l integrity i n t e g r i t y of o f the t h e coating. c o a t i n g . The T h e repair r e p a i r procedure p r o c e d u r e and a n d the t h e extent e x t e n t or o r repair r e p a i r shall s h a l l be b e subject s u b j e c t to t o approval a p p r o v a l by b y COMPANY. C O M P A N Y . All A l l defective d e f e c t i v e spots s p o t s shall s h a l l be b e repaired. r e p a i r e d . In I n case c a s e defects d e f e c t s occur o c c u r on o n more m o r e than t h a n 8% 8 % of o f the t h e total t o t a l surface s u r f a c e of o f an a n individual i n d i v i d u a l item, i t e m , the t h e entire e n t i r e item i t e m shall s h a l l be b e refurbished. r e f u r b i s h e d . The T h e degree d e g r e e of o f blistering b l i s t e r i n g shall s h a l l be b e evaluated e v a l u a t e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 4628-2. 4 6 2 8 - 2 . The T h e degree d e g r e e of o f cracking c r a c k i n g and a n d flaking f l a k i n g in i n a a coating c o a t i n g shall s h a l l be b e evaluated e v a l u a t e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 4628-4, 4 6 2 8 - 4 , ISO I S O 4628-5 4 6 2 8 - 5 and a n d ISO I S O 4628-6, 4 6 2 8 - 6 , respectively. r e s p e c t i v e l y . The T h e CONTRACTOR C O N T R A C T O R shall s h a l l undertake u n d e r t a k e to t o recommence r e c o m m e n c e all a l l or o r part p a r t of o f the t h e paint p a i n t work w o r k subject s u b j e c t to t o agreement a g r e e m e n t with w i t h COMPANY, C O M P A N Y , at a t any a n y time t i m e during d u r i n g the t h e guarantee g u a r a n t e e period. p e r i o d . “Recommence” “ R e c o m m e n c e ” is i s understood u n d e r s t o o d to t o mean m e a n blast b l a s t cleaning, c l e a n i n g , supply s u p p l y and a n d application a p p l i c a t i o n of o f paint p a i n t in i n conformity c o n f o r m i t y with w i t h the t h e present p r e s e n t specification, s p e c i f i c a t i o n , on o n site s i t e and a n d at a t the t h e expense e x p e n s e of o f the t h e CONTRACTOR. C O N T R A C T O R . Final F i n a l acceptance a c c e p t a n c e shall s h a l l in i n principle p r i n c i p l e take t a k e place p l a c e when w h e n the t h e guarantee g u a r a n t e e period p e r i o d expires. e x p i r e s . A A detailed d e t a i l e d inspection i n s p e c t i o n of o f all a l l painted p a i n t e d surfaces s u r f a c e s before b e f o r e the t h e guarantee g u a r a n t e e period p e r i o d expires e x p i r e s shall s h a l l then t h e n be b e carried c a r r i e d out. o u t . Remedial R e m e d i a l actions, a c t i o n s , if i f any, a n y , shall s h a l l be b e decided d e c i d e d based b a s e d on o n the t h e results r e s u l t s of o f the t h e inspection. i n s p e c t i o n . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 25 2 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} SECTION S E C T I O N B B PART P A R T 1 1 - - TECHNICAL T E C H N I C A L REQUIREMENTS R E Q U I R E M E N T S (EXTERNAL ( E X T E R N A L COATING) C O A T I N G ) HANDLING H A N D L I N G OF O F PAINTED P A I N T E D ITEMS I T E M S Preparation P r e p a r a t i o n for f o r shipment s h i p m e n t and a n d packing p a c k i n g will w i l l be b e subject s u b j e c t to t o inspection i n s p e c t i o n and a n d acceptance a c c e p t a n c e by b y the t h e COMPANY’s C O M P A N Y ’ s / / CONTRACTOR’s C O N T R A C T O R ’ s inspectors. i n s p e c t o r s . All A l l costs c o s t s related r e l a t e d to t o any a n y rejection r e j e c t i o n by b y the t h e COMPANY C O M P A N Y and a n d CONTRACTOR C O N T R A C T O R shall s h a l l be b e to t o the t h e account a c c o u n t of o f the t h e SUB-CONTRACTOR. S U B - C O N T R A C T O R . Facilities F a c i l i t i e s and a n d methods m e t h o d s of o f yard y a r d storage s t o r a g e and a n d protection p r o t e c t i o n of o f the t h e pipe p i p e during d u r i n g transportation t r a n s p o r t a t i o n shall s h a l l be b e subject s u b j e c t to t o approval a p p r o v a l by b y the t h e CONTRACTOR. C O N T R A C T O R . Preparation P r e p a r a t i o n of o f painted p a i n t e d items i t e m s for f o r shipment s h i p m e n t shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h the t h e SUB-CONTRACTOR’s S U B - C O N T R A C T O R ’ s standards s t a n d a r d s and a n d as a s noted n o t e d herein. h e r e i n . SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l be b e solely s o l e l y responsible r e s p o n s i b l e for f o r the t h e adequacy a d e q u a c y of o f the t h e preparation p r e p a r a t i o n for f o r shipment s h i p m e n t provisions p r o v i s i o n s with w i t h respect r e s p e c t to t o painted p a i n t e d items, i t e m s , and a n d to t o provide p r o v i d e equipment e q u i p m e n t at a t the t h e destination d e s t i n a t i o n in i n ex-works e x - w o r k s condition c o n d i t i o n when w h e n handled h a n d l e d by b y commercial c o m m e r c i a l carriers c a r r i e r s Adequate A d e q u a t e protection p r o t e c t i o n shall s h a l l be b e provided p r o v i d e d to t o prevent p r e v e n t mechanical m e c h a n i c a l damage d a m a g e to t o the t h e applied a p p l i e d paint p a i n t system s y s t e m and a n d subsequent s u b s e q u e n t atmospheric a t m o s p h e r i c corrosion c o r r o s i o n in i n transit t r a n s i t and a n d at a t the t h e jobsite. j o b s i t e . Finished F i n i s h e d painted p a i n t e d structure, s t r u c t u r e , equipment, e q u i p m e n t , pipe p i p e or o r pipe p i p e spools s p o o l s shall s h a l l be b e handled h a n d l e d and a n d / / or o r stored s t o r e d in i n a a manner m a n n e r to t o protect p r o t e c t the t h e coating c o a t i n g from f r o m damage. d a m a g e . They T h e y shall s h a l l not n o t be b e dropped, d r o p p e d , rolled r o l l e d or o r impacted i m p a c t e d with w i t h or o r against a g a i n s t solid s o l i d objects o b j e c t s with w i t h a a force f o r c e capable c a p a b l e of o f causing c a u s i n g coating c o a t i n g damage. d a m a g e . Finished F i n i s h e d painted p a i n t e d items i t e m s shall s h a l l be b e shipped s h i p p e d using u s i n g sufficient s u f f i c i e n t padding p a d d i n g to t o adequately a d e q u a t e l y protect p r o t e c t the t h e pipe p i p e coating. c o a t i n g . Finished F i n i s h e d painted p a i n t e d items i t e m s shall s h a l l be b e lifted, l i f t e d , lowered, l o w e r e d , or o r suspended s u s p e n d e d by b y the t h e use u s e of o f rubber r u b b e r or o r canvas c a n v a s belt b e l t with w i t h removable r e m o v a b l e pin p i n and a n d clevis c l e v i s on o n one o n e end e n d to t o permit p e r m i t removal r e m o v a l of o f belt b e l t without w i t h o u t damage d a m a g e to t o the t h e painting. p a i n t i n g . The T h e belt b e l t shall s h a l l be b e of o f sufficient s u f f i c i e n t width w i d t h to t o prevent p r e v e n t any a n y damage d a m a g e being b e i n g sustained s u s t a i n e d by b y the t h e painting. p a i n t i n g . Use U s e of o f ropes r o p e s of o f any a n y kind, k i n d , hooks, h o o k s , bands, b a n d s , chains, c h a i n s , or o r cables c a b l e s shall s h a l l not n o t be b e permitted. p e r m i t t e d . Painted P a i n t e d items i t e m s shall s h a l l be b e stored s t o r e d off o f f the t h e ground g r o u n d on o n sufficiently s u f f i c i e n t l y padded p a d d e d skids, s k i d s , properly p r o p e r l y levelled l e v e l l e d and a n d spaced, s p a c e d , to t o support s u p p o r t the t h e coated c o a t e d item. i t e m . Each E a c h painted p a i n t e d item i t e m shall s h a l l be b e separated s e p a r a t e d from f r o m each e a c h adjacent a d j a c e n t item. i t e m . Unapplied U n a p p l i e d coatings c o a t i n g s and a n d related r e l a t e d materials m a t e r i a l s shall s h a l l be b e protected p r o t e c t e d to t o withstand w i t h s t a n d ocean o c e a n transit t r a n s i t and a n d an a n extended e x t e n d e d period p e r i o d of o f storage s t o r a g e at a t the t h e jobsite, j o b s i t e , but b u t not n o t in i n excess e x c e s s of o f the t h e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s stated s t a t e d shelf s h e l f life, l i f e , for f o r each e a c h coating c o a t i n g material. m a t e r i a l . All A l l materials m a t e r i a l s shall s h a l l be b e protected p r o t e c t e d to t o safeguard s a f e g u a r d against a g a i n s t all a l l adverse a d v e r s e environments, e n v i r o n m e n t s , such s u c h as: a s : heat, h e a t , humidity, h u m i d i t y , moisture, m o i s t u r e , rain, r a i n , dust, d u s t , dirt, d i r t , sand, s a n d , mud, m u d , salt s a l t air, a i r , salt s a l t spray, s p r a y , and a n d sea s e a water. w a t e r . Gasket G a s k e t contact c o n t a c t surfaces s u r f a c e s and a n d machined m a c h i n e d surfaces s u r f a c e s shall s h a l l be b e protected p r o t e c t e d with w i t h grease g r e a s e film f i l m or o r other o t h e r CONTRACTOR C O N T R A C T O R approved a p p r o v e d material m a t e r i a l to t o prevent p r e v e n t rusting r u s t i n g during d u r i n g transportation t r a n s p o r t a t i o n / / storage s t o r a g e and a n d covered c o v e r e d with w i t h plastic p l a s t i c or o r similar s i m i l a r caps. c a p s . EXECUTION E X E C U T I O N Shop S h o p Versus V e r s u s Field F i e l d Painting P a i n t i n g Policy P o l i c y Shop S h o p and a n d field f i e l d painting p a i n t i n g shall s h a l l be b e based b a s e d on o n the t h e following f o l l o w i n g policy. p o l i c y . Shop S h o p application a p p l i c a t i o n of o f the t h e complete c o m p l e t e coating c o a t i n g system s y s t e m is i s preferred. p r e f e r r e d . Fabricated F a b r i c a t e d items i t e m s of o f plant p l a n t and a n d equipment e q u i p m e n t (e.g., ( e . g . , vessels, v e s s e l s , columns, c o l u m n s , heat h e a t exchangers, e x c h a n g e r s , pipe p i p e spools) s p o o l s ) coated c o a t e d at a t the t h e SUB-CONTRACTOR’s S U B - C O N T R A C T O R ’ s / / SUPPLIER’s S U P P L I E R ’ s works w o r k s or o r in i n site-based s i t e - b a s e d temporary t e m p o r a r y coating c o a t i n g facilities f a c i l i t i e s shall s h a l l be b e fully f u l l y painted p a i n t e d with w i t h all a l l coats c o a t s of o f the t h e specified s p e c i f i e d coating c o a t i n g system. s y s t e m . Field F i e l d painting p a i n t i n g shall s h a l l be b e limited l i m i t e d to t o touch-up t o u c h - u p and a n d repair r e p a i r of o f damaged d a m a g e d coating c o a t i n g and a n d complete c o m p l e t e painting p a i n t i n g of o f field f i e l d weld w e l d areas. a r e a s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 26 2 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} CONTRACTOR C O N T R A C T O R shall s h a l l submit s u b m i t a a work w o r k plan p l a n / / method m e t h o d statement s t a t e m e n t delineating d e l i n e a t i n g painting p a i n t i n g work w o r k execution e x e c u t i o n between b e t w e e n shop s h o p and a n d field f i e l d painting p a i n t i n g and a n d obtain o b t a i n COMPANY's C O M P A N Y ' s approval. a p p r o v a l . All A l l documentation d o c u m e n t a t i o n submitted s u b m i t t e d shall s h a l l be b e endorsed e n d o r s e d by b y the t h e proposed p r o p o s e d Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R clearly c l e a r l y defining d e f i n i n g subsequent s u b s e q u e n t surface s u r f a c e preparation p r e p a r a t i o n and a n d approved a p p r o v e d extended e x t e n d e d over-coating o v e r - c o a t i n g period. p e r i o d . CONTRACTOR C O N T R A C T O R accepts a c c e p t s full f u l l responsibility r e s p o n s i b i l i t y for f o r any a n y repairs r e p a i r s required r e q u i r e d to t o damage d a m a g e areas a r e a s due d u e to t o transportation t r a n s p o r t a t i o n and a n d handling. h a n d l i n g . Responsibilities R e s p o n s i b i l i t i e s of o f the t h e SUPPLIER S U P P L I E R The T h e SUPPLIER S U P P L I E R at a t their t h e i r facility f a c i l i t y shall s h a l l perform p e r f o r m surface s u r f a c e preparation p r e p a r a t i o n and a n d full f u l l painting p a i n t i n g system s y s t e m (unless ( u n l e s s advised a d v i s e d otherwise o t h e r w i s e in i n a a specific s p e c i f i c project p r o j e c t and a n d approved a p p r o v e d by b y COMPANY) C O M P A N Y ) to t o the t h e following f o l l o w i n g items: i t e m s : Boilers B o i l e r s Exchangers E x c h a n g e r s Heaters H e a t e r s Piping P i p i n g Stacks S t a c k s Structural S t r u c t u r a l steel s t e e l Tanks T a n k s Valves V a l v e s Vessels V e s s e l s Other O t h e r miscellaneous m i s c e l l a n e o u s items i t e m s Non N o n itemized i t e m i z e d (bulk) ( b u l k ) stainless s t a i n l e s s steel s t e e l valves v a l v e s shall s h a l l receive r e c e i v e at a t shop s h o p a a prime p r i m e coat c o a t which w h i c h corresponds c o r r e s p o n d s to t o the t h e intended i n t e n d e d service s e r v i c e of o f the t h e items i t e m s as a s mentioned m e n t i o n e d above. a b o v e . The T h e SUPPLIER S U P P L I E R shall s h a l l perform p e r f o r m surface s u r f a c e preparation, p r e p a r a t i o n , priming, p r i m i n g , and a n d finish f i n i s h painting p a i n t i n g of o f the t h e following f o l l o w i n g items i t e m s including i n c l u d i n g all a l l attachments a t t a c h m e n t s thereto t h e r e t o in i n accordance a c c o r d a n c e with w i t h the t h e painting p a i n t i n g systems s y s t e m s of o f this t h i s specification s p e c i f i c a t i o n or o r their t h e i r standard s t a n d a r d paint p a i n t specification s p e c i f i c a t i o n provided p r o v i d e d the t h e total t o t a l paint p a i n t system s y s t e m has h a s a a minimum m i n i m u m corrosion c o r r o s i o n resistance r e s i s t a n c e of o f 2000 2 0 0 0 hours h o u r s when w h e n tested t e s t e d in i n accordance a c c o r d a n c e with w i t h ASTM A S T M B117 B 1 1 7 and a n d / / or o r ISO I S O 12944-5 1 2 9 4 4 - 5 Table T a b l e A6, A 6 , CX, C X , high h i g h durability d u r a b i l i t y and a n d passes p a s s e s the t h e minimum m i n i m u m laboratory l a b o r a t o r y requirements r e q u i r e m e n t s of o f ISO I S O 12944-6. 1 2 9 4 4 - 6 . Offshore O f f s h o r e coating c o a t i n g shall s h a l l comply c o m p l y with w i t h 4200 4 2 0 0 hrs h r s in i n accordance a c c o r d a n c e with w i t h ISO I S O 12944-9. 1 2 9 4 4 - 9 . Compressors C o m p r e s s o r s Control C o n t r o l equipment e q u i p m e n t Electrical E l e c t r i c a l equipment e q u i p m e n t Fans F a n s Itemized I t e m i z e d valves v a l v e s Motors M o t o r s Pumps P u m p s Shelf S h e l f items i t e m s Specialty S p e c i a l t y equipment e q u i p m e n t AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 27 2 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Turbines T u r b i n e s Equipment E q u i p m e n t package p a c k a g e components c o m p o n e n t s specifically s p e c i f i c a l l y listed l i s t e d in i n APPENDIX A P P E N D I X A1 A 1 (structural ( s t r u c t u r a l members, m e m b e r s , pipe, p i p e , fittings, f i t t i n g s , valves, v a l v e s , filters, f i l t e r s , tanks, t a n k s , vessels, v e s s e l s , etc) e t c ) shall s h a l l be b e coated c o a t e d with w i t h the t h e specified s p e c i f i e d systems s y s t e m s even e v e n when w h e n they t h e y are a r e intimately i n t i m a t e l y associated a s s o c i a t e d with w i t h an a n item i t e m to t o be b e coated c o a t e d with w i t h a a SUPPLIER’s S U P P L I E R ’ s standard s t a n d a r d system s y s t e m (compressors, ( c o m p r e s s o r s , pumps, p u m p s , etc). e t c ) . Any A n y painting p a i n t i n g procedures p r o c e d u r e s submitted s u b m i t t e d by b y the t h e SUPPLIER S U P P L I E R and a n d approved a p p r o v e d by b y the t h e CONTRACTOR C O N T R A C T O R and a n d COMPANY C O M P A N Y shall s h a l l be b e considered c o n s i d e r e d additional a d d i t i o n a l to t o the t h e requirements r e q u i r e m e n t s of o f this t h i s specification s p e c i f i c a t i o n but b u t shall s h a l l not n o t be b e considered c o n s i d e r e d in i n lieu l i e u of o f or o r substitution s u b s t i t u t i o n for f o r the t h e procedures p r o c e d u r e s and a n d requirements r e q u i r e m e n t s stated s t a t e d in i n this t h i s specification. s p e c i f i c a t i o n . In I n case c a s e of o f packaged p a c k a g e d equipment, e q u i p m e n t , electrical e l e c t r i c a l equipment e q u i p m e n t and a n d other o t h e r MANUFACTURER’s M A N U F A C T U R E R ’ s standard s t a n d a r d items, i t e m s , the t h e paint p a i n t system s y s t e m shall s h a l l be b e suitable s u i t a b l e for f o r environmental e n v i r o n m e n t a l classification c l a s s i f i c a t i o n of o f CX C X as a s per p e r ISO I S O 12944-2 1 2 9 4 4 - 2 and a n d ISO I S O 12944-9 1 2 9 4 4 - 9 for f o r Offshore, O f f s h o r e , unless u n l e s s otherwise o t h e r w i s e specified s p e c i f i e d by b y COMPANY. C O M P A N Y . Responsibilities R e s p o n s i b i l i t i e s of o f The T h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s representative r e p r e s e n t a t i v e shall s h a l l have h a v e technical t e c h n i c a l inspection i n s p e c t i o n accreditation a c c r e d i t a t i o n by b y NACE N A C E CIP C I P Level L e v e l 2 2 or o r FROSIO F R O S I O Level L e v e l 2 2 (see ( s e e Section S e c t i o n 14.1) 1 4 . 1 ) or o r BGAS-CSWIP B G A S - C S W I P Level L e v e l 2 2 or o r equivalent e q u i v a l e n t and a n d approved a p p r o v e d by b y COMPANY. C O M P A N Y . The T h e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s technical t e c h n i c a l representative r e p r e s e n t a t i v e shall s h a l l submit s u b m i t a a periodic p e r i o d i c report r e p o r t to t o CONTRACTOR C O N T R A C T O R confirming c o n f i r m i n g that t h a t painting p a i n t i n g (shop ( s h o p / / field f i e l d at a t site) s i t e ) is i s being b e i n g carried c a r r i e d out o u t in i n accordance a c c o r d a n c e with w i t h their t h e i r instructions i n s t r u c t i o n s and a n d quality q u a l i t y of o f workmanship w o r k m a n s h i p is i s acceptable a c c e p t a b l e to t o them. t h e m . This T h i s report r e p o r t shall s h a l l also a l s o cover c o v e r analysis a n a l y s i s of o f technical t e c h n i c a l problems p r o b l e m s (if ( i f any). a n y ) . Responsibilities R e s p o n s i b i l i t i e s of o f The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l be b e responsible r e s p o n s i b l e for: f o r : Submission S u b m i s s i o n of o f Inspection I n s p e c t i o n and a n d Test T e s t Plan P l a n (ITP) ( I T P ) to t o COMPANY C O M P A N Y for f o r review r e v i e w / / approval a p p r o v a l prior p r i o r to t o commence c o m m e n c e the t h e painting p a i n t i n g activities. a c t i v i t i e s . Supply S u p p l y and a n d application a p p l i c a t i o n of o f all a l l paint p a i n t materials, m a t e r i a l s , labour, l a b o u r , supervision, s u p e r v i s i o n , coating c o a t i n g equipment, e q u i p m e n t , inspection i n s p e c t i o n tools t o o l s and a n d each e a c h and a n d every e v e r y item i t e m of o f expense e x p e n s e necessary n e c e s s a r y for f o r complete c o m p l e t e application a p p l i c a t i o n of o f the t h e paint p a i n t system. s y s t e m . Supply, S u p p l y , erection e r e c t i o n and a n d removal r e m o v a l of o f scaffolding s c a f f o l d i n g to t o perform p e r f o r m the t h e painting p a i n t i n g work. w o r k . Removal R e m o v a l of o f identification i d e n t i f i c a t i o n marks m a r k s on o n Barge B a r g e or o r unfinished u n f i n i s h e d equipment, e q u i p m e n t , piping p i p i n g and a n d structural s t r u c t u r a l steel s t e e l and a n d re- r e - application a p p l i c a t i o n of o f the t h e identification i d e n t i f i c a t i o n marks m a r k s on o n the t h e finished f i n i s h e d surfaces. s u r f a c e s . The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l consult c o n s u l t with w i t h the t h e CONTRACTOR C O N T R A C T O R on o n the t h e size s i z e of o f the t h e markings. m a r k i n g s . Full F u l l protection p r o t e c t i o n from f r o m abrasives a b r a s i v e s and a n d paints p a i n t s to t o items, i t e m s , which w h i c h shall s h a l l not n o t be b e painted. p a i n t e d . Cleaning C l e a n i n g and a n d application a p p l i c a t i o n of o f painting p a i n t i n g systems s y s t e m s on o n welded w e l d e d and a n d damaged d a m a g e d surfaces. s u r f a c e s . Collection C o l l e c t i o n and a n d disposal d i s p o s a l of o f all a l l toxic t o x i c waste w a s t e materials m a t e r i a l s from f r o m the t h e work w o r k site s i t e as a s directed d i r e c t e d by b y the t h e CONTRACTOR C O N T R A C T O R and a n d COMPANY C O M P A N Y in i n accordance a c c o r d a n c e with w i t h hazardous h a z a r d o u s waste w a s t e management m a n a g e m e n t system. s y s t e m . Appropriate A p p r o p r i a t e arrangements a r r a n g e m e n t s for f o r technical t e c h n i c a l services s e r v i c e s of o f the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R before b e f o r e and a n d during d u r i n g planning p l a n n i n g and a n d application a p p l i c a t i o n of o f the t h e paint p a i n t systems. s y s t e m s . SUB-CONTRACTOR’s S U B - C O N T R A C T O R ’ s purchase p u r c h a s e order o r d e r for f o r paint p a i n t materials m a t e r i a l s shall s h a l l include i n c l u d e a a provision p r o v i s i o n stating s t a t i n g that t h a t the t h e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s technical t e c h n i c a l representative r e p r e s e n t a t i v e shall s h a l l directly d i r e c t l y report r e p o r t to t o the t h e CONTRACTOR C O N T R A C T O R regarding r e g a r d i n g the t h e acceptability a c c e p t a b i l i t y and a n d workmanship w o r k m a n s h i p of o f the t h e paint p a i n t application. a p p l i c a t i o n . A A copy c o p y of o f purchase p u r c h a s e order o r d e r for f o r the t h e materials m a t e r i a l s showing s h o w i n g this t h i s provision p r o v i s i o n shall s h a l l be b e transmitted t r a n s m i t t e d to t o the t h e CONTRACTOR C O N T R A C T O R / / COMPANY. C O M P A N Y . Preparation P r e p a r a t i o n of o f appropriate a p p r o p r i a t e work w o r k planning p l a n n i n g and a n d taking t a k i n g all a l l precautions p r e c a u t i o n s to t o avoid a v o i d interference i n t e r f e r e n c e with w i t h the t h e execution e x e c u t i o n of o f work w o r k of o f other o t h e r CONTRACTORs. C O N T R A C T O R s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 28 2 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Obtaining O b t a i n i n g the t h e CONTRACTOR’s C O N T R A C T O R ’ s releases r e l e a s e s that t h a t the t h e equipment e q u i p m e n t is i s certified c e r t i f i e d safe s a f e and a n d available a v a i l a b l e and a n d that t h a t all a l l appropriate a p p r o p r i a t e tests t e s t s are a r e completed c o m p l e t e d before b e f o r e starting s t a r t i n g any a n y painting p a i n t i n g work. w o r k . At A t offshore o f f s h o r e locations, l o c a t i o n s , blasting b l a s t i n g / / painting p a i n t i n g equipment e q u i p m e n t shall s h a l l be b e Zone Z o n e 2 2 certified. c e r t i f i e d . Earthing E a r t h i n g of o f abrasive a b r a s i v e blast b l a s t cleaning c l e a n i n g / / painting p a i n t i n g equipment. e q u i p m e n t . Obtaining O b t a i n i n g latest l a t e s t Application A p p l i c a t i o n Data D a t a and a n d maintaining m a i n t a i n i n g the t h e same s a m e for f o r use u s e by b y all a l l the t h e parties. p a r t i e s . Application A p p l i c a t i o n of o f the t h e paint p a i n t systems s y s t e m s to t o the t h e extent e x t e n t stated s t a t e d in i n the t h e procurement p r o c u r e m e n t documents d o c u m e n t s in i n accordance a c c o r d a n c e with w i t h this t h i s specification s p e c i f i c a t i o n and a n d all a l l other o t h e r relevant r e l e v a n t documents d o c u m e n t s such s u c h as a s site s i t e regulations, r e g u l a t i o n s , safety s a f e t y rules, r u l e s , referenced r e f e r e n c e d standards s t a n d a r d s and a n d codes, c o d e s , etc. e t c . Providing P r o v i d i n g personnel p e r s o n n e l qualified q u a l i f i e d for f o r the t h e job j o b intended i n t e n d e d to t o be b e carried c a r r i e d out o u t and a n d shall s h a l l have h a v e a a demonstrated d e m o n s t r a t e d experience e x p e r i e n c e with w i t h a a similar s i m i l a r job j o b within w i t h i n 6 6 months m o n t h s before b e f o r e the t h e work w o r k begins. b e g i n s . In-house I n - h o u s e qualification, q u a l i f i c a t i o n , compliance c o m p l i a n c e with w i t h the t h e requirements r e q u i r e m e n t s described d e s c r i b e d in i n SSPC-QP S S P C - Q P 1 1 and a n d SSPC-QP S S P C - Q P 3 3 / / AISC A I S C 420 4 2 0 or o r qualification q u a l i f i c a t i o n in i n accordance a c c o r d a n c e with w i t h NORSOK, N O R S O K , BGAS-CSWIP B G A S - C S W I P or o r other o t h e r international i n t e r n a t i o n a l schemes s c h e m e s are a r e acceptable a c c e p t a b l e with w i t h written w r i t t e n approval a p p r o v a l from f r o m the t h e COMPANY. C O M P A N Y . Providing P r o v i d i n g qualified q u a l i f i e d painting p a i n t i n g inspectors i n s p e c t o r s to t o NACE N A C E CIP C I P Level L e v e l 2 2 or o r FROSIO F R O S I O Level L e v e l 2 2 or o r BGAS-CSWIP B G A S - C S W I P Level L e v e l 2 2 or o r equivalent e q u i v a l e n t and a n d approved a p p r o v e d by b y COMPANY, C O M P A N Y , and a n d testing t e s t i n g tools t o o l s for f o r carrying c a r r y i n g out o u t specified s p e c i f i e d inspection i n s p e c t i o n and a n d quality q u a l i t y control c o n t r o l measures. m e a s u r e s . Completing C o m p l e t i n g painting p a i n t i n g inspections, i n s p e c t i o n s , based b a s e d on o n the t h e ITP, I T P , and a n d reporting r e p o r t i n g during d u r i n g all a l l phases p h a s e s of o f coating c o a t i n g activities a c t i v i t i e s from f r o m surface s u r f a c e preparation p r e p a r a t i o n through t h r o u g h to t o final f i n a l topcoat t o p c o a t application. a p p l i c a t i o n . CONTRACTOR C O N T R A C T O R is i s to t o cover c o v e r COMPANY’s C O M P A N Y ’ s logo l o g o as a s per p e r specification. s p e c i f i c a t i o n . Develop D e v e l o p coating c o a t i n g and a n d painting p a i n t i n g completion c o m p l e t i o n dossier. d o s s i e r . Before B e f o r e commencement c o m m e n c e m e n t of o f any a n y painting p a i n t i n g activities, a c t i v i t i e s , the t h e project p r o j e c t based b a s e d “Working “ W o r k i n g Procedure” P r o c e d u r e ” shall s h a l l be b e submitted s u b m i t t e d for f o r COMPANY’s C O M P A N Y ’ s approval. a p p r o v a l . If I f dispute d i s p u t e arises a r i s e s in i n an a n approved a p p r o v e d working w o r k i n g procedure p r o c e d u r e / / method m e t h o d statement s t a t e m e n t or o r any a n y other o t h e r similar s i m i l a r document, d o c u m e n t , then t h e n this t h i s specification s p e c i f i c a t i o n shall s h a l l be b e consulted c o n s u l t e d to t o make m a k e final f i n a l decision. d e c i s i o n . Application A p p l i c a t i o n Procedure P r o c e d u r e A A detailed d e t a i l e d application a p p l i c a t i o n procedure p r o c e d u r e shall s h a l l be b e established e s t a b l i s h e d by b y the t h e CONTRACTOR C O N T R A C T O R / / SUB-CONTRACTOR S U B - C O N T R A C T O R for f o r COMPANY C O M P A N Y approval a p p r o v a l based b a s e d on o n the t h e requirements r e q u i r e m e n t s of o f this t h i s specification. s p e c i f i c a t i o n . No N o painting p a i n t i n g work w o r k shall s h a l l begin b e g i n before b e f o r e the t h e application a p p l i c a t i o n procedure p r o c e d u r e is i s approved a p p r o v e d by b y COMPANY. C O M P A N Y . The T h e application a p p l i c a t i o n procedure p r o c e d u r e shall s h a l l include i n c l u d e at a t the t h e minimum m i n i m u m the t h e following f o l l o w i n g information: i n f o r m a t i o n : Equipment E q u i p m e n t / / structure s t r u c t u r e / / piping p i p i n g to t o be b e coated. c o a t e d . Range R a n g e of o f operating o p e r a t i n g temperature t e m p e r a t u r e of o f the t h e equipment. e q u i p m e n t . Type T y p e of o f substrate s u b s t r a t e to t o be b e coated: c o a t e d : carbon c a r b o n steel, s t e e l , stainless s t a i n l e s s steel, s t e e l , galvanized g a l v a n i z e d steel, s t e e l , non-ferrous n o n - f e r r o u s alloy, a l l o y , etc. e t c . Exposure: E x p o s u r e : atmospheric, a t m o s p h e r i c , immersed, i m m e r s e d , buried, b u r i e d , under u n d e r insulation i n s u l a t i o n / / fireproofing. f i r e p r o o f i n g . Painting P a i n t i n g system s y s t e m to t o be b e used u s e d from f r o m APPENDIX A P P E N D I X A2. A 2 . Coating C o a t i n g products p r o d u c t s to t o be b e used. u s e d . Ambient A m b i e n t / / environmental e n v i r o n m e n t a l conditions c o n d i t i o n s required r e q u i r e d for f o r safety s a f e t y and a n d quality q u a l i t y of o f work. w o r k . Surface S u r f a c e preparation p r e p a r a t i o n method, m e t h o d , including i n c l u d i n g detail d e t a i l of o f the t h e abrasive a b r a s i v e intended i n t e n d e d to t o be b e used. u s e d . Methods M e t h o d s of o f application a p p l i c a t i o n and a n d application a p p l i c a t i o n requirements, r e q u i r e m e n t s , including i n c l u d i n g the t h e colour c o l o u r of o f each e a c h coat. c o a t . Test T e s t and a n d inspections i n s p e c t i o n s in i n accordance a c c o r d a n c e with w i t h Section S e c t i o n 14. 1 4 . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 29 2 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Certification C e r t i f i c a t i o n of o f the t h e personnel p e r s o n n e l in i n accordance a c c o r d a n c e with w i t h Section S e c t i o n 8.4. 8 . 4 . Product P r o d u c t data d a t a sheets s h e e t s (abrasives ( a b r a s i v e s and a n d paint p a i n t materials). m a t e r i a l s ) . Safety S a f e t y data d a t a sheets. s h e e t s . Health H e a l t h and a n d safety s a f e t y requirements. r e q u i r e m e n t s . Handling H a n d l i n g and a n d storage. s t o r a g e . Disposal D i s p o s a l of o f waste, w a s t e , debris, d e b r i s , and a n d unconsumed u n c o n s u m e d coating c o a t i n g materials. m a t e r i a l s . Template T e m p l a t e of o f painting p a i n t i n g daily d a i l y report. r e p o r t . The T h e application a p p l i c a t i o n procedure p r o c e d u r e shall s h a l l apply a p p l y to: t o : Main M a i n site s i t e painting p a i n t i n g works w o r k s (structural ( s t r u c t u r a l steelwork, s t e e l w o r k , piping, p i p i n g , storage s t o r a g e tank t a n k internal i n t e r n a l and a n d external e x t e r n a l surfaces). s u r f a c e s ) . Packaged P a c k a g e d units. u n i t s . A A pre-production p r e - p r o d u c t i o n test t e s t shall s h a l l be b e used u s e d to t o qualify q u a l i f y all a l l coating c o a t i n g procedures p r o c e d u r e s using u s i n g an a n appropriate a p p r o p r i a t e test t e s t panel p a n e l representative r e p r e s e n t a t i v e of o f the t h e structure s t r u c t u r e to t o be b e painted. p a i n t e d . ASTM A S T M D4228 D 4 2 2 8 can c a n be b e used u s e d as a s a a reference. r e f e r e n c e . The T h e products p r o d u c t s used u s e d shall s h a l l be b e sampled s a m p l e d from f r o m the t h e same s a m e batches b a t c h e s as a s those t h o s e intended i n t e n d e d for f o r the t h e works. w o r k s . Environmental E n v i r o n m e n t a l conditions, c o n d i t i o n s , surface s u r f a c e preparation, p r e p a r a t i o n , coating c o a t i n g application a p p l i c a t i o n equipment, e q u i p m e n t , and a n d procedures p r o c e d u r e s shall s h a l l be b e similar s i m i l a r to t o those t h o s e anticipated a n t i c i p a t e d for f o r the t h e actual a c t u a l coating c o a t i n g work. w o r k . All A l l coating c o a t i n g application, a p p l i c a t i o n , curing, c u r i n g , inspection, i n s p e c t i o n , and a n d testing t e s t i n g requirements r e q u i r e m e n t s for f o r the t h e qualification, q u a l i f i c a t i o n , including i n c l u d i n g acceptance a c c e p t a n c e criteria, c r i t e r i a , shall s h a l l be b e as a s required r e q u i r e d in i n this t h i s specification. s p e c i f i c a t i o n . During D u r i n g surface s u r f a c e preparation p r e p a r a t i o n and a n d paint p a i n t application, a p p l i c a t i o n , all a l l tests t e s t s described d e s c r i b e d in i n Section S e c t i o n 14 1 4 shall s h a l l be b e followed. f o l l o w e d . When W h e n the t h e painting p a i n t i n g systems s y s t e m s are a r e fully f u l l y cured, c u r e d , visual v i s u a l inspection i n s p e c t i o n and a n d adhesion a d h e s i o n testing t e s t i n g shall s h a l l be b e carried c a r r i e d out o u t to t o confirm c o n f i r m that t h a t the t h e performance p e r f o r m a n c e of o f the t h e painting p a i n t i n g systems s y s t e m s meet m e e t those t h o s e specified s p e c i f i e d for f o r each e a c h system. s y s t e m . The T h e repair r e p a i r procedure p r o c e d u r e shall s h a l l also a l s o be b e demonstrated d e m o n s t r a t e d on o n a a simulated s i m u l a t e d defect. d e f e c t . Section S e c t i o n 13 1 3 shall s h a l l apply. a p p l y . Checks C h e c k s shall s h a l l include i n c l u d e visual v i s u a l inspection, i n s p e c t i o n , adhesion, a d h e s i o n , thickness t h i c k n e s s of o f repair r e p a i r area a r e a and a n d thickness t h i c k n e s s of o f overlap o v e r l a p area. a r e a . The T h e repair r e p a i r procedure p r o c e d u r e qualification q u a l i f i c a t i o n can c a n be b e used u s e d as a s a a reference r e f e r e n c e for f o r the t h e appearance a p p e a r a n c e of o f coating c o a t i n g repairs. r e p a i r s . MATERIALS M A T E R I A L S All A l l paints p a i n t s used u s e d shall s h a l l be b e obtained o b t a i n e d from f r o m Coating C o a t i n g MANUFACTURERs M A N U F A C T U R E R s approved a p p r o v e d by b y the t h e COMPANY. C O M P A N Y . Equipment E q u i p m e n t and a n d materials m a t e r i a l s specified s p e c i f i e d or o r referenced r e f e r e n c e d by b y the t h e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s name n a m e and a n d / / or o r brand b r a n d name n a m e are a r e intended i n t e n d e d to t o describe d e s c r i b e the t h e type t y p e and a n d quality q u a l i t y level l e v e l of o f the t h e equipment e q u i p m e n t and a n d materials m a t e r i a l s desired d e s i r e d and a n d are a r e not n o t intended i n t e n d e d to t o be b e restrictive r e s t r i c t i v e or o r to t o exclude e x c l u d e similar s i m i l a r items i t e m s by b y other o t h e r Coating C o a t i n g MANUFACTURERs. M A N U F A C T U R E R s . Alternate A l t e r n a t e equipment e q u i p m e n t and a n d materials m a t e r i a l s of o f similar s i m i l a r quality q u a l i t y or o r better b e t t e r may m a y be b e submitted s u b m i t t e d for f o r CONTRACTOR C O N T R A C T O R and a n d COMPANY C O M P A N Y approval. a p p r o v a l . All A l l material m a t e r i a l shall s h a l l be b e supplied s u p p l i e d in i n the t h e Coating C o a t i n g MANUFACTURER's M A N U F A C T U R E R ' s original o r i g i n a l containers, c o n t a i n e r s , durably d u r a b l y and a n d legibly l e g i b l y marked m a r k e d with w i t h the t h e description d e s c r i p t i o n of o f the t h e contents, c o n t e n t s , colour c o l o u r reference r e f e r e n c e number, n u m b e r , batch b a t c h number, n u m b e r , date d a t e of o f manufacture, m a n u f a c t u r e , the t h e shelf-life s h e l f - l i f e expiry e x p i r y date d a t e and a n d the t h e Coating C o a t i n g MANUFACTURER's M A N U F A C T U R E R ' s name n a m e or o r recognized r e c o g n i z e d trademark. t r a d e m a r k . Paints P a i n t s containing c o n t a i n i n g heavy h e a v y metals, m e t a l s , such s u c h as a s cadmium, c a d m i u m , lead, l e a d , coal c o a l tar t a r epoxy e p o x y or o r any a n y toxic t o x i c material m a t e r i a l to t o environment e n v i r o n m e n t / / personnel p e r s o n n e l shall s h a l l not n o t be b e used. u s e d . Different D i f f e r e n t brands b r a n d s or o r types t y p e s of o f paints p a i n t s shall s h a l l not n o t be b e inter-mixed. i n t e r - m i x e d . The T h e storage s t o r a g e and a n d preparation p r e p a r a t i o n of o f paints p a i n t s and a n d other o t h e r coating c o a t i n g materials m a t e r i a l s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h the t h e Coating C o a t i n g MANUFACTURER's M A N U F A C T U R E R ' s instructions. i n s t r u c t i o n s . Samples S a m p l e s for f o r testing t e s t i n g the t h e paint p a i n t being b e i n g used u s e d may m a y be b e taken t a k e n by b y the t h e COMPANY C O M P A N Y at a t AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 30 3 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} any a n y time. t i m e . Should S h o u l d a a sample s a m p l e fail f a i l to t o meet m e e t the t h e required r e q u i r e d specification, s p e c i f i c a t i o n , the t h e CONTRACTOR C O N T R A C T O R shall s h a l l remove r e m o v e this t h i s paint p a i n t from f r o m areas a r e a s already a l r e a d y covered c o v e r e d and a n d recoat r e c o a t them t h e m with w i t h paint p a i n t that t h a t meets m e e t s the t h e specification. s p e c i f i c a t i o n . Paint P a i n t materials m a t e r i a l s shall s h a l l not n o t be b e used u s e d beyond b e y o n d their t h e i r shelf s h e l f life l i f e and a n d taking t a k i n g into i n t o consideration, c o n s i d e r a t i o n , storage s t o r a g e conditions c o n d i t i o n s shall s h a l l be b e commensurate c o m m e n s u r a t e with w i t h the t h e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s recommendation. r e c o m m e n d a t i o n . Revalidation R e v a l i d a t i o n or o r extending e x t e n d i n g the t h e paint p a i n t shelf s h e l f life l i f e shall s h a l l not n o t be b e permitted. p e r m i t t e d . Abrasive A b r a s i v e Material M a t e r i a l Dry D r y Storage S t o r a g e Abrasive A b r a s i v e for f o r blasting b l a s t i n g shall s h a l l be b e supplied s u p p l i e d in i n 25 2 5 kg k g reinforced r e i n f o r c e d fabric f a b r i c sacks s a c k s and a n d one o n e tonne t o n n e Jumbo J u m b o bags b a g s shall s h a l l be b e made m a d e from f r o m reinforced r e i n f o r c e d fabric. f a b r i c . All A l l abrasive a b r a s i v e material m a t e r i a l shall s h a l l be b e stored s t o r e d in i n shaded s h a d e d designated d e s i g n a t e d storage s t o r a g e areas a r e a s capable c a p a b l e of o f supporting s u p p o r t i n g the t h e load l o a d applied a p p l i e d by b y the t h e total t o t a l weight w e i g h t of o f abrasive. a b r a s i v e . One O n e tonne t o n n e abrasive a b r a s i v e jumbo j u m b o bags b a g s must m u s t be b e lifted l i f t e d using u s i n g only o n l y certified c e r t i f i e d 4-leg 4 - l e g slings s l i n g s attached a t t a c h e d to t o the t h e lifting l i f t i n g points p o i n t s on o n the t h e bags. b a g s . Bags B a g s shall s h a l l be b e visually v i s u a l l y inspected, i n s p e c t e d , free f r e e from f r o m defects d e f e c t s and a n d snags s n a g s and a n d marked m a r k e d with w i t h their t h e i r SWL S W L (Safe ( S a f e Working W o r k i n g Load). L o a d ) . Each E a c h bag b a g must m u s t be b e used u s e d for f o r one o n e trip t r i p only. o n l y . Access A c c e s s ways w a y s must m u s t be b e kept k e p t clear. c l e a r . Storage S t o r a g e areas a r e a s and a n d the t h e areas a r e a s around a r o u n d blasting b l a s t i n g pots p o t s must m u s t be b e kept k e p t clean c l e a n and a n d tidy t i d y with w i t h sweepings s w e e p i n g s of o f abrasive a b r a s i v e properly p r o p e r l y disposed d i s p o s e d of o f using u s i n g empty e m p t y sacks s a c k s and a n d bags. b a g s . Proper P r o p e r manual m a n u a l lifting l i f t i n g techniques t e c h n i q u e s must m u s t be b e used u s e d to t o prevent p r e v e n t personal p e r s o n a l injury i n j u r y when w h e n moving m o v i n g sacks s a c k s of o f abrasive. a b r a s i v e . Abrasives A b r a s i v e s Abrasive A b r a s i v e for f o r use u s e on o n carbon c a r b o n steel s t e e l and a n d low l o w alloy a l l o y steels s t e e l s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h ISO I S O 8504-2. 8 5 0 4 - 2 . Abrasives A b r a s i v e s shall s h a l l be b e grit g r i t manufactured m a n u f a c t u r e d from f r o m chilled c h i l l e d iron, i r o n , steel, s t e e l , and a n d malleable m a l l e a b l e iron; i r o n ; non-metallic n o n - m e t a l l i c abrasives a b r a s i v e s such s u c h as a s aluminium a l u m i n i u m oxide o x i d e and a n d garnet. g a r n e t . Abrasive A b r a s i v e shall s h a l l be b e angular a n g u l a r in i n shape. s h a p e . Abrasives A b r a s i v e s for f o r use u s e on o n stainless s t a i n l e s s steel, s t e e l , duplex, d u p l e x , super s u p e r austenitic a u s t e n i t i c materials m a t e r i a l s and a n d other o t h e r CRA C R A surfaces s u r f a c e s where w h e r e painting p a i n t i n g is i s required r e q u i r e d shall s h a l l be b e free f r e e from f r o m chlorides, c h l o r i d e s , zinc, z i n c , and a n d ferrous f e r r o u s contamination. c o n t a m i n a t i o n . Abrasives A b r a s i v e s shall s h a l l be b e glass g l a s s beads, b e a d s , aluminium a l u m i n i u m oxide o x i d e and a n d garnet. g a r n e t . All A l l abrasive a b r a s i v e material m a t e r i a l to t o be b e used u s e d shall s h a l l be b e approved a p p r o v e d by b y COMPANY C O M P A N Y / / CONTRACTOR. C O N T R A C T O R . Silica S i l i c a sand s a n d or o r other o t h e r media m e d i a producing p r o d u c i n g silica s i l i c a dust d u s t shall s h a l l not n o t be b e used. u s e d . Blasting B l a s t i n g abrasives a b r a s i v e s shall s h a l l be b e dry, d r y , clean c l e a n and a n d free f r e e from f r o m contaminants c o n t a m i n a n t s that t h a t will w i l l be b e detrimental d e t r i m e n t a l to t o the t h e performance p e r f o r m a n c e of o f the t h e coating. c o a t i n g . Abrasives A b r a s i v e s selected s e l e c t e d shall s h a l l be b e suitable s u i t a b l e for f o r producing p r o d u c i n g the t h e required r e q u i r e d profile p r o f i l e and a n d surface s u r f a c e roughness r o u g h n e s s and a n d have h a v e a a minimal m i n i m a l health h e a l t h impact. i m p a c t . The T h e properties p r o p e r t i e s of o f abrasives a b r a s i v e s used u s e d shall s h a l l meet m e e t the t h e requirements r e q u i r e m e n t s of o f the t h e relevant r e l e v a n t parts p a r t s of o f ISO I S O 11124, 1 1 1 2 4 , ISO I S O 11126-4, 1 1 1 2 6 - 4 , ISO I S O 11126-7, 1 1 1 2 6 - 7 , ISO I S O 11126-10, 1 1 1 2 6 - 1 0 , SSPC-AB S S P C - A B 1, 1 , SSPC-AB S S P C - A B 3 3 and a n d SSPC-AB S S P C - A B 4. 4 . Test T e s t methods m e t h o d s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h the t h e tests t e s t s specified s p e c i f i e d in i n ISO I S O 11127. 1 1 1 2 7 . Each E a c h batch b a t c h of o f abrasive a b r a s i v e should s h o u l d be b e tested t e s t e d from f r o m COMPANY C O M P A N Y approved a p p r o v e d laboratory l a b o r a t o r y to t o check c h e c k that t h a t the t h e abrasive a b r a s i v e meets m e e t s the t h e requirements r e q u i r e m e n t s as a s specified s p e c i f i e d in i n the t h e relevant r e l e v a n t ISO I S O standard. s t a n d a r d . The T h e conductivity c o n d u c t i v i t y of o f abrasive a b r a s i v e for f o r carbon c a r b o n steel s t e e l and a n d stainless s t a i n l e s s steels s t e e l s shall s h a l l be b e a a maximum m a x i m u m of o f 150 1 5 0 µmS/cm. µ m S / c m . Conductivity C o n d u c t i v i t y shall s h a l l be b e checked c h e c k e d at a t site s i t e for f o r each e a c h batch b a t c h and a n d delivery d e l i v e r y of o f abrasives. a b r a s i v e s . The T h e COMPANY C O M P A N Y shall s h a l l approve a p p r o v e the t h e use u s e of o f alternate a l t e r n a t e abrasive a b r a s i v e materials m a t e r i a l s after a f t e r testing t e s t i n g and a n d evaluation. e v a l u a t i o n . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 31 3 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Expendable E x p e n d a b l e grit, g r i t , such s u c h as a s iron i r o n silicate, s i l i c a t e , aluminium a l u m i n i u m silicate, s i l i c a t e , garnet g a r n e t and a n d chilled c h i l l e d iron i r o n may m a y be b e used. u s e d . Expendable E x p e n d a b l e grit g r i t shall s h a l l be b e of o f grain g r a i n sizes s i z e s between b e t w e e n 0.5 0 . 5 mm m m and a n d 2.5 2 . 5 mm. m m . Under U n d e r no n o circumstances c i r c u m s t a n c e s shall s h a l l expendable e x p e n d a b l e grit g r i t be b e re-cycled. r e - c y c l e d . The T h e type, t y p e , particle p a r t i c l e size s i z e distribution d i s t r i b u t i o n and a n d hardness h a r d n e s s of o f grit g r i t employed e m p l o y e d shall s h a l l ensure e n s u r e that t h a t the t h e surface s u r f a c e roughness r o u g h n e s s and a n d profile p r o f i l e of o f the t h e substrate s u b s t r a t e is i s in i n accordance a c c o r d a n c e with w i t h the t h e requirements r e q u i r e m e n t s for f o r the t h e applicable a p p l i c a b l e coating c o a t i n g system s y s t e m as a s specified s p e c i f i e d in i n APPENDIX A P P E N D I X A2, A 2 , herein h e r e i n is i s achieved a c h i e v e d prior p r i o r to t o paint p a i n t application. a p p l i c a t i o n . Safe S a f e and a n d environmental e n v i r o n m e n t a l disposal d i s p o s a l of o f spent s p e n t abrasives a b r a s i v e s shall s h a l l be b e the t h e responsibility r e s p o n s i b i l i t y of o f the t h e SUB-CONTRACTOR. S U B - C O N T R A C T O R . Table T a b l e 9.1 9 . 1 Abrasive A b r a s i v e Material M a t e r i a l Type T y p e Generic G e n e r i c Name N a m e Characteristics C h a r a c t e r i s t i c s Standard S t a n d a r d Metallic M e t a l l i c Iron I r o n Grit G r i t > > 1.7% 1 . 7 % Carbon C a r b o n ISO I S O 11124-2 1 1 1 2 4 - 2 Steel S t e e l Grit G r i t 0.8% 0 . 8 % to t o 1.2% 1 . 2 % Carbon C a r b o n ISO I S O 11124-3 1 1 1 2 4 - 3 Natural N a t u r a l Mineral M i n e r a l Garnet G a r n e t Calcium C a l c i u m Iron I r o n Silicate S i l i c a t e ISO I S O 11126-10 1 1 1 2 6 - 1 0 Glass G l a s s Cullet C u l l e t High-Grade H i g h - G r a d e Soda S o d a Lime L i m e Glass G l a s s BSI B S I PAS P A S 102 1 0 2 Staurolite S t a u r o l i t e Iron I r o n / / Aluminium A l u m i n i u m Silicate S i l i c a t e ISO I S O 11126-9 1 1 1 2 6 - 9 Synthetic S y n t h e t i c Material M a t e r i a l Aluminium A l u m i n i u m Oxide O x i d e Crystalline C r y s t a l l i n e Corundum C o r u n d u m ISO I S O 11126-7 1 1 1 2 6 - 7 Recyclable R e c y c l a b l e Encapsulated E n c a p s u l a t e d Abrasive A b r a s i v e Media M e d i a Aluminium A l u m i n i u m Oxide O x i d e SSPC-AB S S P C - A B 4 4 Almandite A l m a n d i t e garnet g a r n e t is i s an a n iron i r o n aluminium a l u m i n i u m silicate s i l i c a t e with w i t h the t h e chemical c h e m i c a l formula f o r m u l a Fe3Al2(SiO4)3. F e 3 A l 2 ( S i O 4 ) 3 . Other O t h e r forms f o r m s of o f garnet, g a r n e t , such s u c h as a s andradite a n d r a d i t e garnet, g a r n e t , which w h i c h is i s a a calcium c a l c i u m iron i r o n silicate s i l i c a t e with w i t h the t h e chemical c h e m i c a l formula f o r m u l a Ca3Fe2(SiO4)3, C a 3 F e 2 ( S i O 4 ) 3 , exist e x i s t but b u t these t h e s e garnet g a r n e t abrasives a b r a s i v e s are a r e not n o t covered c o v e r e d in i n ISO I S O 11126. 1 1 1 2 6 . Selection S e l e c t i o n of o f Abrasives A b r a s i v e s Steel S t e e l or o r iron i r o n grit g r i t is i s commonly c o m m o n l y used u s e d as a s recyclable r e c y c l a b l e abrasives. a b r a s i v e s . In I n general, g e n e r a l , when w h e n steel s t e e l shot s h o t is i s used, u s e d , it i t shall s h a l l be b e used u s e d together t o g e t h e r with w i t h steel s t e e l grit g r i t and a n d approved a p p r o v e d by b y the t h e COMPANY. C O M P A N Y . The T h e shot s h o t content c o n t e n t in i n such s u c h a a mix m i x shall s h a l l not n o t exceed e x c e e d 67%. 6 7 % . The T h e abrasives a b r a s i v e s shall s h a l l be b e free f r e e from f r o m oil, o i l , grease, g r e a s e , moisture, m o i s t u r e , chloride c h l o r i d e contamination, c o n t a m i n a t i o n , etc., e t c . , and a n d supplied s u p p l i e d with w i t h certification c e r t i f i c a t i o n documentation d o c u m e n t a t i o n traceable t r a c e a b l e to t o batches b a t c h e s of o f material. m a t e r i a l . Abrasive A b r a s i v e (mesh ( m e s h size s i z e ranges) r a n g e s ) sizes s i z e s to t o be b e selected s e l e c t e d based b a s e d on o n the t h e blast b l a s t clean c l e a n profile p r o f i l e required. r e q u i r e d . Effective E f f e c t i v e recycling r e c y c l i n g system s y s t e m of o f the t h e metallic m e t a l l i c abrasives a b r a s i v e s shall s h a l l be b e provided p r o v i d e d by b y the t h e SUB-CONTRACTOR. S U B - C O N T R A C T O R . Conductivity C o n d u c t i v i t y of o f the t h e recycled r e c y c l e d metallic m e t a l l i c abrasives a b r a s i v e s shall s h a l l be b e checked c h e c k e d a a minimum m i n i m u m of o f two t w o times t i m e s per p e r shift. s h i f t . Only O n l y approved a p p r o v e d Garnet G a r n e t shall s h a l l be b e used u s e d as a s an a n abrasive a b r a s i v e media m e d i a on o n Offshore O f f s h o r e installation. i n s t a l l a t i o n . Garnet G a r n e t shall s h a l l be b e used u s e d for f o r all a l l site s i t e works w o r k s and a n d yard y a r d work w o r k where w h e r e there t h e r e is i s no n o recovery r e c o v e r y system s y s t e m in i n place. p l a c e . Garnet G a r n e t used u s e d on o n COMPANY C O M P A N Y facilities f a c i l i t i e s shall s h a l l be b e from f r o m Company C o m p a n y approved a p p r o v e d Abrasive A b r a s i v e MANUFACTURERs. M A N U F A C T U R E R s . Garnet G a r n e t Blasting B l a s t i n g Media M e d i a used u s e d for f o r COMPANY C O M P A N Y work w o r k shall s h a l l conform c o n f o r m to t o the t h e following f o l l o w i n g requirements: r e q u i r e m e n t s : AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 32 3 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Table T a b l e 9.2 9 . 2 Garnet G a r n e t Blasting B l a s t i n g Media M e d i a Requirements R e q u i r e m e n t s Description D e s c r i p t i o n Specific S p e c i f i c Measure M e a s u r e Hardness H a r d n e s s (Mohs) ( M o h s ) 7.2 7 . 2 - - 8.0 8 . 0 Moisture M o i s t u r e Content C o n t e n t wt.% w t . % Non-hydroscopic N o n - h y d r o s c o p i c < < 0.1 0 . 1 pH p H 7 7 – – 9 9 Total T o t a l Soluble S o l u b l e Chlorides C h l o r i d e s < < 18 1 8 ppm p p m or o r < < 18 1 8 mg/Kg m g / K g Oil, O i l , Grease, G r e a s e , Hydrocarbon H y d r o c a r b o n residue r e s i d u e Nil N i l Free F r e e Iron I r o n < < 0.01% 0 . 0 1 % Copper C o p p e r < < 0.01% 0 . 0 1 % Sulphur S u l p h u r < < 0.01% 0 . 0 1 % Other O t h e r Heavy H e a v y Metals M e t a l s < < 0.01% 0 . 0 1 % Free F r e e Silica S i l i c a < < 0.5% 0 . 5 % Compressed C o m p r e s s e d Air A i r The T h e compressed c o m p r e s s e d air a i r supply s u p p l y used u s e d for f o r abrasive a b r a s i v e blasting b l a s t i n g shall s h a l l be b e free f r e e of o f water w a t e r and a n d oil. o i l . Adequate A d e q u a t e separators s e p a r a t o r s and a n d traps t r a p s shall s h a l l be b e provided, p r o v i d e d , and a n d these t h e s e shall s h a l l be b e kept k e p t emptied e m p t i e d of o f water w a t e r and a n d oil o i l and a n d regularly r e g u l a r l y purged. p u r g e d . The T h e control c o n t r o l of o f compressed c o m p r e s s e d air a i r cleanliness c l e a n l i n e s s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h ASTM A S T M D4285. D 4 2 8 5 . Compressed C o m p r e s s e d air a i r temperature t e m p e r a t u r e shall s h a l l not n o t exceed e x c e e d 90°C 9 0 ° C at a t the t h e blasting b l a s t i n g nozzle. n o z z l e . In I n addition, a d d i t i o n , the t h e pressure p r e s s u r e at a t the t h e nozzle n o z z l e shall s h a l l not n o t be b e below b e l o w 90 9 0 psig p s i g / / 6.21 6 . 2 1 barg. b a r g . After A f t e r cooler c o o l e r shall s h a l l be b e used u s e d during d u r i n g summer s u m m e r to t o ensure e n s u r e the t h e air a i r is i s dry. d r y . It I t shall s h a l l be b e tested t e s t e d for f o r oil o i l and a n d moisture m o i s t u r e by b y blotting b l o t t i n g paper p a p e r test t e s t regularly. r e g u l a r l y . Oil O i l traps t r a p s and a n d moisture m o i s t u r e traps t r a p s shall s h a l l be b e cleaned c l e a n e d when w h e n required. r e q u i r e d . Where W h e r e personal p e r s o n a l breathing b r e a t h i n g equipment e q u i p m e n t is i s used, u s e d , the t h e operator's o p e r a t o r ' s hood h o o d or o r headgear h e a d g e a r shall s h a l l be b e ventilated v e n t i l a t e d by b y clean c l e a n cool c o o l air, a i r , free f r e e from f r o m water, w a t e r , oil o i l and a n d any a n y other o t h e r organic o r g a n i c contaminants c o n t a m i n a n t s served s e r v e d through t h r o u g h a a regulator r e g u l a t o r filter f i l t e r to t o prevent p r e v e n t blasting b l a s t i n g residues r e s i d u e s from f r o m being b e i n g inhaled i n h a l e d by b y the t h e operator. o p e r a t o r . Air A i r supplies s u p p l i e s must m u s t comply c o m p l y as a s a a minimum m i n i m u m with w i t h BS B S EN E N 14594 1 4 5 9 4 and a n d the t h e quality q u a l i t y of o f the t h e breathing b r e a t h i n g air a i r shall s h a l l be b e checked c h e c k e d regularly. r e g u l a r l y . Paint P a i n t Material M a t e r i a l Storage S t o r a g e All A l l coating c o a t i n g materials m a t e r i a l s and a n d thinners t h i n n e r s shall s h a l l be b e properly p r o p e r l y stored s t o r e d in i n the t h e CONTRACTOR’s C O N T R A C T O R ’ s facility, f a c i l i t y , following f o l l o w i n g Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s recommendations. r e c o m m e n d a t i o n s . The T h e following f o l l o w i n g minimum m i n i m u m requirements r e q u i r e m e n t s must m u s t be b e satisfied: s a t i s f i e d : The T h e store s t o r e shall s h a l l be b e appropriately a p p r o p r i a t e l y ventilated v e n t i l a t e d and a n d comply c o m p l y with w i t h provisions p r o v i s i o n s law l a w in i n force f o r c e concerning c o n c e r n i n g safety s a f e t y and a n d fire f i r e prevention. p r e v e n t i o n . Coating C o a t i n g materials m a t e r i a l s (liquid, ( l i q u i d , solid s o l i d or o r packaged) p a c k a g e d ) shall s h a l l be b e kept k e p t in i n their t h e i r original o r i g i n a l sealed s e a l e d and a n d labelled l a b e l l e d containers c o n t a i n e r s or o r package. p a c k a g e . Coating C o a t i n g materials m a t e r i a l s shall s h a l l be b e protected p r o t e c t e d from f r o m direct d i r e c t sun, s u n , frost f r o s t and a n d rain, r a i n , stored s t o r e d in i n a a thermally t h e r m a l l y controlled c o n t r o l l e d store s t o r e with w i t h constant c o n s t a n t temperature t e m p e r a t u r e in i n the t h e range r a n g e of o f +15°C + 1 5 ° C to t o +25°C. + 2 5 ° C . The T h e coating c o a t i n g materials m a t e r i a l s store s t o r e shall s h a l l be b e located l o c a t e d at a t a a proper p r o p e r distance d i s t a n c e from f r o m any a n y significant s i g n i f i c a n t heat h e a t source s o u r c e and a n d from f r o m any a n y area a r e a where w h e r e free f r e e flames, f l a m e s , welding w e l d i n g works, w o r k s , and a n d tools t o o l s causing c a u s i n g sparks s p a r k s are a r e used. u s e d . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 33 3 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Containers C o n t a i n e r s and a n d packages p a c k a g e s shall s h a l l not n o t be b e placed p l a c e d nor n o r stored s t o r e d on o n wet w e t or o r damp d a m p surfaces, s u r f a c e s , nor n o r in i n areas a r e a s where w h e r e flood f l o o d can c a n occur. o c c u r . All A l l paint p a i n t products p r o d u c t s including i n c l u d i n g containers c o n t a i n e r s or o r packaging p a c k a g i n g that t h a t become b e c o m e damaged d a m a g e d or o r show s h o w signs s i g n s of o f being b e i n g altered a l t e r e d shall s h a l l be b e removed r e m o v e d from f r o m the t h e paint p a i n t store s t o r e and a n d disposed d i s p o s e d of o f accordingly. a c c o r d i n g l y . Damaged D a m a g e d or o r altered a l t e r e d paint p a i n t products p r o d u c t s shall s h a l l not n o t be b e used. u s e d . Coating C o a t i n g materials m a t e r i a l s shall s h a l l be b e stored s t o r e d and a n d used u s e d in i n a a manner m a n n e r that t h a t assures a s s u r e s that t h a t products p r o d u c t s are a r e used u s e d within w i t h i n their t h e i r storage s t o r a g e limits l i m i t s (shelf-life), ( s h e l f - l i f e ) , and a n d those t h o s e stored s t o r e d first f i r s t are a r e the t h e first f i r s t used. u s e d . Paint P a i n t Materials M a t e r i a l s Paints P a i n t s for f o r use u s e over o v e r stainless s t a i n l e s s steels s t e e l s or o r nickel n i c k e l alloys a l l o y s shall s h a l l be b e free f r e e from f r o m low l o w melting m e l t i n g points p o i n t s (e.g. ( e . g . halides, h a l i d e s , zinc, z i n c , etc.) e t c . ) which w h i c h might m i g h t cause c a u s e embrittlement. e m b r i t t l e m e n t . All A l l paints p a i n t s and a n d related r e l a t e d materials m a t e r i a l s shall s h a l l be b e as a s identified i d e n t i f i e d in i n the t h e respective r e s p e c t i v e Paint P a i n t Systems. S y s t e m s . Primers, P r i m e r s , mid-coats, m i d - c o a t s , and a n d finishes f i n i s h e s shall s h a l l be b e factory f a c t o r y tinted, t i n t e d , sealed, s e a l e d , and a n d labelled. l a b e l l e d . Thinners T h i n n e r s and a n d solvents s o l v e n t s shall s h a l l be b e as a s identified i d e n t i f i e d in i n the t h e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s data d a t a sheets. s h e e t s . All A l l paint p a i n t materials m a t e r i a l s shall s h a l l be b e used u s e d on o n a a first-in, f i r s t - i n , first-out f i r s t - o u t basis. b a s i s . Polyurethane P o l y u r e t h a n e finishes f i n i s h e s shall s h a l l have h a v e excellent e x c e l l e n t colour c o l o u r retention r e t e n t i o n and a n d high h i g h gloss. g l o s s . Primer P r i m e r colours c o l o u r s shall s h a l l be b e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s standard s t a n d a r d colours. c o l o u r s . Finish F i n i s h colours, c o l o u r s , except e x c e p t for f o r silicone s i l i c o n e aluminium, a l u m i n i u m , shall s h a l l be b e as a s noted n o t e d in i n the t h e applicable a p p l i c a b l e Safety S a f e t y and a n d Identification I d e n t i f i c a t i o n Colour C o l o u r Coding C o d i n g requirements. r e q u i r e m e n t s . For F o r services s e r v i c e s above a b o v e 93°C, 9 3 ° C , if i f heat h e a t stable s t a b l e colours c o l o u r s matching m a t c h i n g specified s p e c i f i e d colours c o l o u r s are a r e not n o t commercially c o m m e r c i a l l y available a v a i l a b l e from f r o m the t h e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s standard s t a n d a r d stock, s t o c k , heat h e a t stable s t a b l e colours c o l o u r s shall s h a l l be b e selected s e l e c t e d regardless r e g a r d l e s s of o f colour c o l o u r match m a t c h subject s u b j e c t to t o COMPANY’s C O M P A N Y ’ s choice c h o i c e of o f standard s t a n d a r d stock s t o c k colour. c o l o u r . CONTRACTOR C O N T R A C T O R / / SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l bear b e a r responsibility r e s p o n s i b i l i t y in i n VOC V O C (Volatile ( V o l a t i l e Organic O r g a n i c Compounds) C o m p o u n d s ) emissions e m i s s i o n s and a n d monitor m o n i t o r the t h e use u s e of o f the t h e solvents s o l v e n t s as a s directed d i r e c t e d by b y the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R during d u r i n g all a l l paint p a i n t application. a p p l i c a t i o n . Paint P a i n t material m a t e r i a l supplied s u p p l i e d / / applied a p p l i e d shall s h a l l be b e from f r o m the t h e same s a m e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R throughout t h r o u g h o u t the t h e coating c o a t i n g system. s y s t e m . Different D i f f e r e n t brands b r a n d s or o r types t y p e s of o f paint p a i n t shall s h a l l not n o t be b e inter-mixed i n t e r - m i x e d All A l l proposed p r o p o s e d materials m a t e r i a l s shall s h a l l be b e supplied s u p p l i e d with w i t h an a n infra-red i n f r a - r e d fingerprint f i n g e r p r i n t and a n d ash a s h content c o n t e n t of o f all a l l components c o m p o n e n t s in i n accordance a c c o r d a n c e with w i t h recognised r e c o g n i s e d International I n t e r n a t i o n a l Standards S t a n d a r d s (see ( s e e Section S e c t i o n 2.1) 2 . 1 ) with w i t h the t h e approval a p p r o v a l documentation. d o c u m e n t a t i o n . The T h e COMPANY C O M P A N Y shall s h a l l require r e q u i r e at a t least l e a s t two t w o random r a n d o m samples s a m p l e s from f r o m each e a c h coating c o a t i n g product p r o d u c t to t o be b e taken t a k e n during d u r i n g the t h e coating c o a t i n g activities a c t i v i t i e s and a n d tested t e s t e d at a t an a n independent i n d e p e n d e n t laboratory l a b o r a t o r y to t o confirm c o n f i r m that t h a t the t h e supplied s u p p l i e d goods g o o d s match m a t c h the t h e proposed p r o p o s e d products. p r o d u c t s . The T h e following f o l l o w i n g properties p r o p e r t i e s of o f the t h e components c o m p o n e n t s associated a s s o c i a t e d with w i t h each e a c h coating c o a t i n g product p r o d u c t shall s h a l l be b e identified: i d e n t i f i e d : An A n infrared i n f r a r e d spectrum s p e c t r u m of o f the t h e mixed m i x e d paint p a i n t components c o m p o n e n t s (fingerprint). ( f i n g e r p r i n t ) . Specific S p e c i f i c gravity g r a v i t y of o f the t h e resin r e s i n base b a s e and a n d curing c u r i n g agent a g e n t and a n d the t h e mixed m i x e d paint p a i n t components c o m p o n e n t s (ISO ( I S O 2811). 2 8 1 1 ) . Volatile V o l a t i l e and a n d non-volatile n o n - v o l a t i l e matters m a t t e r s in i n the t h e mixed m i x e d paint p a i n t (ISO ( I S O 3251). 3 2 5 1 ) . Viscosity V i s c o s i t y of o f the t h e resin r e s i n base, b a s e , curing c u r i n g agent a g e n t and a n d the t h e mixed m i x e d paint p a i n t components c o m p o n e n t s (ISO ( I S O 2431). 2 4 3 1 ) . Fineness F i n e n e s s of o f grind g r i n d of o f the t h e mixed m i x e d paint p a i n t components, c o m p o n e n t s , Hegman H e g m a n scale s c a l e (ISO ( I S O 1524). 1 5 2 4 ) . Percentage P e r c e n t a g e of o f zinc z i n c by b y weight w e i g h t (zinc ( z i n c rich r i c h primers p r i m e r s only), o n l y ) , percentage p e r c e n t a g e weight w e i g h t in i n the t h e dry d r y film f i l m shall s h a l l be b e measured m e a s u r e d using u s i n g test t e s t panels. p a n e l s . Percentage P e r c e n t a g e of o f glass g l a s s flake f l a k e by b y weight w e i g h t (glass ( g l a s s flake f l a k e containing c o n t a i n i n g coatings c o a t i n g s only), o n l y ) , percentage p e r c e n t a g e weight w e i g h t in i n the t h e dry d r y film f i l m shall s h a l l be b e measured m e a s u r e d using u s i n g test t e s t panels. p a n e l s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 34 3 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Thereafter T h e r e a f t e r each e a c h batch b a t c h of o f coating c o a t i n g material m a t e r i a l to t o be b e used u s e d shall s h a l l have h a v e been b e e n tested t e s t e d and a n d accompanied a c c o m p a n i e d with w i t h certification c e r t i f i c a t i o n of o f the t h e properties p r o p e r t i e s addressed a d d r e s s e d above. a b o v e . The T h e selected s e l e c t e d laboratory l a b o r a t o r y shall s h a l l test t e s t the t h e components c o m p o n e n t s of o f the t h e coating c o a t i n g material m a t e r i a l in i n order o r d e r to t o verify v e r i f y the t h e accuracy a c c u r a c y and a n d consistency c o n s i s t e n c y of o f the t h e data d a t a for f o r physical p h y s i c a l properties p r o p e r t i e s provided p r o v i d e d by b y the t h e Coating C o a t i n g MANUFACTURER. M A N U F A C T U R E R . Analysis A n a l y s i s and a n d tests t e s t s listed l i s t e d in i n below b e l o w table t a b l e shall s h a l l be b e performed. p e r f o r m e d . Table T a b l e 9.3 9 . 3 Physical P h y s i c a l Test T e s t Properties P r o p e r t i e s Test T e s t Type T y p e Standard S t a n d a r d Method M e t h o d Acceptance A c c e p t a n c e Criteria C r i t e r i a Specific S p e c i f i c Gravity G r a v i t y ISO I S O 2811 2 8 1 1 [(23 [ ( 2 3 ±2)°C ± 2 ) ° C and a n d (50 ( 5 0 ±5)% ± 5 ) % RH] R H ] ±2% ± 2 % of o f value v a l u e stated s t a t e d by b y Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R Solid S o l i d Content C o n t e n t ISO I S O 3233 3 2 3 3 [(23 [ ( 2 3 ±2)°C ± 2 ) ° C and a n d (50 ( 5 0 ±5)% ± 5 ) % RH] R H ] ±3% ± 3 % of o f value v a l u e stated s t a t e d by b y Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R Pot P o t Life L i f e (Mixed ( M i x e d Product) P r o d u c t ) [(23 [ ( 2 3 ±2)°C ± 2 ) ° C and a n d (50 ( 5 0 ±5)% ± 5 ) % RH] R H ] ±3% ± 3 % of o f value v a l u e stated s t a t e d by b y Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R Flash F l a s h Point P o i n t ISO I S O 3679 3 6 7 9 ±5% ± 5 % of o f value v a l u e stated s t a t e d by b y Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R Dry D r y Time T i m e ISO I S O 9117-3 9 1 1 7 - 3 [(23 [ ( 2 3 ±2)°C ± 2 ) ° C and a n d (50 ( 5 0 ±5)% ± 5 ) % RH] R H ] ±5% ± 5 % of o f value v a l u e stated s t a t e d by b y Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R For F o r the t h e zinc z i n c rich r i c h primer, p r i m e r , organic o r g a n i c or o r inorganic, i n o r g a n i c , the t h e content c o n t e n t of o f zinc z i n c dust d u s t by b y weight w e i g h t shall s h a l l conform c o n f o r m the t h e Level L e v e l 1 1 of o f the t h e standard s t a n d a r d SSPC S S P C Paint P a i n t 20. 2 0 . The T h e zinc z i n c dust d u s t pigment p i g m e n t shall s h a l l comply c o m p l y with w i t h the t h e requirements r e q u i r e m e n t s specified s p e c i f i e d in i n standard s t a n d a r d ASTM A S T M D520. D 5 2 0 . For F o r zinc z i n c phosphate p h o s p h a t e primer, p r i m e r , based b a s e d on o n polyamide p o l y a m i d e cured c u r e d two t w o pack p a c k epoxies. e p o x i e s . Zinc Z i n c phosphate p h o s p h a t e content c o n t e n t shall s h a l l be b e not n o t less l e s s than t h a n 20% 2 0 % by b y weight w e i g h t in i n the t h e dry d r y film. f i l m . Micaceous M i c a c e o u s Iron I r o n Oxide O x i d e epoxy e p o x y (MIO) ( M I O ) pigments p i g m e n t s shall s h a l l be b e minimum m i n i m u m 80% 8 0 % weight w e i g h t of o f total t o t a l pigmentation p i g m e n t a t i o n being b e i n g mainly m a i n l y min. m i n . 85% 8 5 % natural n a t u r a l laminar l a m i n a r ferric f e r r i c oxide o x i d e (Fe2O3). ( F e 2 O 3 ) . Volume V o l u m e solid s o l i d content c o n t e n t 80% 8 0 % ±5. ± 5 . Glass G l a s s Flake F l a k e product p r o d u c t shall s h a l l contain c o n t a i n glass g l a s s flake f l a k e in i n the t h e cured c u r e d film f i l m not n o t less l e s s than t h a n 20% 2 0 % of o f total t o t a l pigmentation. p i g m e n t a t i o n . Paint P a i n t System S y s t e m Qualification Q u a l i f i c a t i o n Tests T e s t s for f o r each e a c h specification s p e c i f i c a t i o n shall s h a l l also a l s o be b e included. i n c l u d e d . Hazardous H a z a r d o u s Materials M a t e r i a l s This T h i s specification s p e c i f i c a t i o n may m a y call c a l l for f o r the t h e use u s e of o f hazardous h a z a r d o u s substances s u b s t a n c e s and a n d procedures. p r o c e d u r e s . Handling H a n d l i n g for f o r application a p p l i c a t i o n and a n d the t h e subsequent s u b s e q u e n t disposal d i s p o s a l of o f all a l l surface s u r f a c e preparation p r e p a r a t i o n consumables c o n s u m a b l e s and a n d coating c o a t i n g materials m a t e r i a l s specified s p e c i f i e d in i n this t h i s specification s p e c i f i c a t i o n shall s h a l l conform c o n f o r m to t o all a l l relevant r e l e v a n t local l o c a l regulatory r e g u l a t o r y requirements r e q u i r e m e n t s and a n d bylaws. b y l a w s . The T h e CONTRACTOR C O N T R A C T O R shall s h a l l ensure e n s u r e that t h a t all a l l layers l a y e r s of o f a a coating c o a t i n g system s y s t e m and a n d all a l l abrasive a b r a s i v e blasting b l a s t i n g materials m a t e r i a l s comply c o m p l y with w i t h any a n y local l o c a l and a n d / / or o r regional r e g i o n a l standards s t a n d a r d s or o r regulations r e g u l a t i o n s on o n banned b a n n e d materials m a t e r i a l s such s u c h as a s lead, l e a d , chromate, c h r o m a t e , crystalline c r y s t a l l i n e silica s i l i c a or o r coal c o a l tar. t a r . Any A n y coating c o a t i n g system s y s t e m shall s h a l l fully f u l l y comply c o m p l y with w i t h any a n y local l o c a l and a n d / / or o r regional r e g i o n a l air a i r quality q u a l i t y or o r VOC V O C levels l e v e l s or o r emission e m i s s i o n standards s t a n d a r d s or o r regulations. r e g u l a t i o n s . MSDS’s M S D S ’ s shall s h a l l be b e available a v a i l a b l e for f o r review r e v i e w at a t sites s i t e s and a n d shops s h o p s where w h e r e coating c o a t i n g is i s applied. a p p l i e d . All A l l PPE P P E requirements r e q u i r e m e n t s stated s t a t e d in i n the t h e MSDS M S D S shall s h a l l be b e met m e t when w h e n working w o r k i n g with w i t h coatings c o a t i n g s and a n d solvents. s o l v e n t s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 35 3 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Handling H a n d l i n g and a n d disposal d i s p o s a l of o f hazardous h a z a r d o u s waste w a s t e resulting r e s u l t i n g from f r o m the t h e CONTRACTOR’s C O N T R A C T O R ’ s painting p a i n t i n g activities a c t i v i t i e s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h regulations, r e g u l a t i o n s , HSE H S E Manual M a n u a l Volume V o l u m e 10/5 1 0 / 5 and a n d specific s p e c i f i c contract c o n t r a c t requirements. r e q u i r e m e n t s . Excess E x c e s s or o r used u s e d solvents, s o l v e n t s , paint, p a i n t , waste w a s t e materials m a t e r i a l s and a n d cleaning c l e a n i n g materials m a t e r i a l s shall s h a l l be b e handled h a n d l e d in i n strict s t r i c t accordance a c c o r d a n c e with w i t h MSDS M S D S requirements r e q u i r e m e n t s and a n d applicable a p p l i c a b l e local l o c a l Government G o v e r n m e n t and a n d Purchaser P u r c h a s e r disposal d i s p o s a l procedures p r o c e d u r e s and a n d not n o t dumped d u m p e d on o n the t h e ground g r o u n d or o r emptied e m p t i e d into i n t o sewers. s e w e r s . Hazardous H a z a r d o u s waste w a s t e management m a n a g e m e n t system s y s t e m to t o dispose d i s p o s e of o f hazardous h a z a r d o u s material. m a t e r i a l . GENERAL G E N E R A L REQUIREMENTS R E Q U I R E M E N T S Steel S t e e l Preparation P r e p a r a t i o n Fabrication F a b r i c a t i o n should s h o u l d be b e complete c o m p l e t e before b e f o r e surface s u r f a c e preparation p r e p a r a t i o n begins. b e g i n s . Any A n y prefabrication p r e f a b r i c a t i o n ‘shop’ ‘ s h o p ’ primers p r i m e r s shall s h a l l be b e removed r e m o v e d after a f t e r fabrication f a b r i c a t i o n by b y blasting b l a s t i n g and a n d the t h e surface s u r f a c e shall s h a l l be b e blasted b l a s t e d to t o the t h e specified s p e c i f i e d surface s u r f a c e cleanliness c l e a n l i n e s s unless u n l e s s otherwise o t h e r w i s e agreed a g r e e d with w i t h the t h e COMPANY. C O M P A N Y . The T h e method m e t h o d for f o r repair r e p a i r of o f pitted p i t t e d steel s t e e l prior p r i o r to t o coating c o a t i n g application a p p l i c a t i o n shall s h a l l be b e agreed a g r e e d with w i t h COMPANY. C O M P A N Y . Flame F l a m e cut c u t areas a r e a s and a n d weld w e l d spatter s p a t t e r shall s h a l l have h a v e been b e e n ground g r o u n d flush f l u s h with w i t h the t h e requirements r e q u i r e m e n t s of o f ISO I S O 8501-3, 8 5 0 1 - 3 , preparation p r e p a r a t i o n Grade G r a d e P3. P 3 . SUB-CONTRACTOR S U B - C O N T R A C T O R is i s responsible r e s p o n s i b l e for f o r inspecting i n s p e c t i n g steel s t e e l preparation p r e p a r a t i o n at a t steelwork s t e e l w o r k reception r e c e p t i o n and a n d for f o r highlighting h i g h l i g h t i n g any a n y non-conformance n o n - c o n f o r m a n c e to t o CONTRACTOR. C O N T R A C T O R . All A l l mating m a t i n g surfaces s u r f a c e s of o f equipment e q u i p m e n t subject s u b j e c t to t o outdoor o u t d o o r exposure e x p o s u r e shall s h a l l be b e coated c o a t e d with w i t h the t h e full f u l l coating c o a t i n g system s y s t e m prior p r i o r to t o assembly a s s e m b l y (saddles, ( s a d d l e s , skirts, s k i r t s , base b a s e plates, p l a t e s , bolted b o l t e d components, c o m p o n e n t s , flanges, f l a n g e s , etc.). e t c . ) . Surfaces S u r f a c e s Not N o t to t o be b e Painted P a i n t e d The T h e following f o l l o w i n g items i t e m s should s h o u l d not n o t be b e painted p a i n t e d unless u n l e s s specified s p e c i f i e d by b y COMPANY C O M P A N Y on o n a a case c a s e by b y case c a s e basis: b a s i s : Aluminium A l u m i n i u m fins f i n s of o f air a i r coolers. c o o l e r s . Operating O p e r a t i n g parts p a r t s of o f machinery m a c h i n e r y and a n d equipment, e q u i p m e n t , e.g. e . g . valve v a l v e stems s t e m s and a n d shafts. s h a f t s . Polished P o l i s h e d and a n d machined m a c h i n e d surfaces s u r f a c e s e.g. e . g . bevelled b e v e l l e d edges e d g e s and a n d edges e d g e s of o f items i t e m s to t o be b e site s i t e welded w e l d e d (unless ( u n l e s s with w i t h weldable w e l d a b l e primer). p r i m e r ) . Other O t h e r miscellaneous m i s c e l l a n e o u s items i t e m s as a s gauge g a u g e glass, g l a s s , name n a m e plates, p l a t e s , push p u s h buttons, b u t t o n s , code c o d e stampings, s t a m p i n g s , sacrificial s a c r i f i c i a l anodes. a n o d e s . Protection P r o t e c t i o n of o f Stainless-Steel S t a i n l e s s - S t e e l and a n d CRA C R A Surfaces S u r f a c e s The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l segregate s e g r e g a t e the t h e carbon c a r b o n steel, s t e e l , stainless s t a i n l e s s steel s t e e l (including ( i n c l u d i n g super s u p e r duplex d u p l e x stainless-steel) s t a i n l e s s - s t e e l ) and a n d CRA C R A items, i t e m s , before b e f o r e painting p a i n t i n g in i n the t h e shop s h o p and a n d select s e l e c t the t h e coating c o a t i n g system s y s t e m as a s per p e r this t h i s specification. s p e c i f i c a t i o n . Stainless S t a i n l e s s steel s t e e l surfaces s u r f a c e s shall s h a l l not n o t be b e treated t r e a t e d with w i t h carbon c a r b o n steel s t e e l cleaning c l e a n i n g tools t o o l s or o r any a n y tools t o o l s previously p r e v i o u s l y used u s e d on o n carbon c a r b o n steel. s t e e l . Carbon C a r b o n steel s t e e l supports s u p p o r t s for f o r storage s t o r a g e shall s h a l l be b e systematically s y s t e m a t i c a l l y painted p a i n t e d and a n d lifting l i f t i n g equipment e q u i p m e n t shall s h a l l prevent p r e v e n t iron i r o n contamination. c o n t a m i n a t i o n . All A l l stainless-steel s t a i n l e s s - s t e e l surfaces s u r f a c e s shall s h a l l be b e coated c o a t e d prior p r i o r to t o coating c o a t i n g of o f carbon c a r b o n steel s t e e l or o r galvanized g a l v a n i z e d surfaces. s u r f a c e s . All A l l uncoated u n c o a t e d CRA C R A shall s h a l l be b e pickled p i c k l e d and a n d passivated p a s s i v a t e d in i n accordance a c c o r d a n c e to t o ASTM A S T M A380 A 3 8 0 after a f t e r installation i n s t a l l a t i o n on o n site. s i t e . All A l l stainless s t a i n l e s s steel s t e e l to t o be b e coated c o a t e d shall s h a l l be b e thoroughly t h o r o u g h l y cleaned c l e a n e d in i n accordance a c c o r d a n c e with w i t h Section S e c t i o n 11.7 1 1 . 7 before b e f o r e application a p p l i c a t i o n of o f any a n y coating c o a t i n g materials m a t e r i a l s and a n d shall s h a l l be b e painted p a i n t e d in i n accordance a c c o r d a n c e with w i t h APPENDIX A P P E N D I X A1. A 1 . Under U n d e r no n o circumstances, c i r c u m s t a n c e s , paints p a i n t s containing c o n t a i n i n g zinc z i n c are a r e allowed a l l o w e d to t o come c o m e into i n t o contacts c o n t a c t s (applied, ( a p p l i e d , over-sprayed o v e r - s p r a y e d or o r dripped) d r i p p e d ) with w i t h stainless s t a i n l e s s steel, s t e e l , nickel-based n i c k e l - b a s e d alloys a l l o y s or o r copper-based c o p p e r - b a s e d alloys a l l o y s components. c o m p o n e n t s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 36 3 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Safety S a f e t y Requirements R e q u i r e m e n t s All A l l necessary n e c e s s a r y precautions p r e c a u t i o n s shall s h a l l be b e taken t a k e n to t o ensure e n s u r e the t h e safety s a f e t y of o f personnel p e r s o n n e l and a n d property. p r o p e r t y . The T h e CONTRACTOR C O N T R A C T O R shall s h a l l comply c o m p l y with w i t h applicable a p p l i c a b l e National, N a t i o n a l , State S t a t e or o r local l o c a l codes c o d e s and a n d regulations r e g u l a t i o n s and a n d safety s a f e t y orders o r d e r s and a n d practices p r a c t i c e s of o f the t h e COMPANY C O M P A N Y covering c o v e r i n g working w o r k i n g conditions, c o n d i t i o n s , scaffolding, s c a f f o l d i n g , clothing, c l o t h i n g , fire f i r e and a n d explosion e x p l o s i o n hazards, h a z a r d s , safety s a f e t y equipment, e q u i p m e n t , solvents, s o l v e n t s , lighting, l i g h t i n g , venting v e n t i n g and a n d grounding g r o u n d i n g of o f vessels. v e s s e l s . The T h e following f o l l o w i n g precautions p r e c a u t i o n s shall s h a l l be b e taken t a k e n for f o r austenitic a u s t e n i t i c stainless s t a i n l e s s steel, s t e e l , duplex d u p l e x stainless s t a i n l e s s steel, s t e e l , nickel n i c k e l alloy a l l o y or o r 9% 9 % nickel n i c k e l steel s t e e l piping p i p i n g or o r equipment e q u i p m e n t located l o c a t e d below b e l o w structural s t r u c t u r a l steelwork, s t e e l w o r k , platform p l a t f o r m flooring f l o o r i n g and a n d hand h a n d railing: r a i l i n g : Prevent P r e v e n t zinc z i n c contamination c o n t a m i n a t i o n of o f the t h e piping p i p i n g or o r equipment e q u i p m e n t when w h e n working w o r k i n g on o n the t h e galvanized g a l v a n i z e d material m a t e r i a l or o r applying a p p l y i n g the t h e zinc z i n c containing c o n t a i n i n g paint. p a i n t . Application A p p l i c a t i o n of o f temporary t e m p o r a r y shielding s h i e l d i n g e.g., e . g . , fire f i r e blankets. b l a n k e t s . Handling H a n d l i n g for f o r application a p p l i c a t i o n and a n d the t h e subsequent s u b s e q u e n t disposal d i s p o s a l of o f all a l l surface s u r f a c e preparation p r e p a r a t i o n consumables c o n s u m a b l e s and a n d coating c o a t i n g materials m a t e r i a l s shall s h a l l conform c o n f o r m to t o all a l l relevant r e l e v a n t local l o c a l regulatory r e g u l a t o r y requirements r e q u i r e m e n t s and a n d bylaws. b y l a w s . Rags R a g s and a n d other o t h e r waste w a s t e material m a t e r i a l soiled s o i l e d with w i t h paints, p a i n t s , thinners t h i n n e r s or o r solvents s o l v e n t s shall s h a l l be b e kept k e p t in i n tightly t i g h t l y closed c l o s e d metal m e t a l containers c o n t a i n e r s while w h i l e on o n the t h e job j o b or o r not n o t in i n use. u s e . Extreme E x t r e m e precautions p r e c a u t i o n s shall s h a l l be b e used u s e d when w h e n working w o r k i n g with w i t h paint p a i n t materials, m a t e r i a l s , cleaning c l e a n i n g fluids, f l u i d s , etc. e t c . especially e s p e c i a l l y in i n close c l o s e proximity p r o x i m i t y to t o oxygen o x y g e n piping p i p i n g or o r oxygen o x y g e n equipment. e q u i p m e n t . Heavy H e a v y concentrations c o n c e n t r a t i o n s of o f volatile v o l a t i l e or o r toxic t o x i c fumes f u m e s shall s h a l l be b e avoided. a v o i d e d . When W h e n working w o r k i n g in i n confined c o n f i n e d areas, a r e a s , blowers b l o w e r s or o r exhaust e x h a u s t fans f a n s shall s h a l l be b e used. u s e d . Pre-Job P r e - J o b Meeting M e e t i n g The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l schedule s c h e d u l e a a pre-job p r e - j o b meeting m e e t i n g to t o ensure e n s u r e that t h a t job j o b requirements r e q u i r e m e n t s are a r e fully f u l l y understood. u n d e r s t o o d . The T h e personnel p e r s o n n e l present p r e s e n t at a t the t h e meeting m e e t i n g shall s h a l l include, i n c l u d e , but b u t not n o t be b e limited l i m i t e d to, t o , the t h e COMPANY’s C O M P A N Y ’ s and a n d CONTRACTOR’s C O N T R A C T O R ’ s representative, r e p r e s e n t a t i v e , the t h e SUB-CONTRACTOR’s S U B - C O N T R A C T O R ’ s representatives, r e p r e s e n t a t i v e s , painting p a i n t i n g engineer, e n g i n e e r , quality q u a l i t y control c o n t r o l and a n d safety. s a f e t y . If I f required r e q u i r e d a a technical t e c h n i c a l representative r e p r e s e n t a t i v e of o f the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R / / SUPPLIER S U P P L I E R shall s h a l l be b e present. p r e s e n t . Roles R o l e s and a n d responsibilities r e s p o n s i b i l i t i e s shall s h a l l be b e clarified c l a r i f i e d at a t the t h e pre-job p r e - j o b meeting, m e e t i n g , such s u c h as a s when w h e n the t h e COMPANY C O M P A N Y deals d e a l s with w i t h the t h e SUB-CONTRACTOR, S U B - C O N T R A C T O R , who w h o are a r e the t h e focal f o c a l points p o i n t s and a n d how h o w administration a d m i n i s t r a t i o n procedures p r o c e d u r e s are a r e executed. e x e c u t e d . Technical T e c h n i c a l aspect a s p e c t such s u c h qualification q u a l i f i c a t i o n of o f SUPPLIERs S U P P L I E R s / / Sprayers, S p r a y e r s , approved a p p r o v e d application a p p l i c a t i o n procedures, p r o c e d u r e s , equipment, e q u i p m e n t , approved a p p r o v e d Inspection I n s p e c t i o n Test T e s t Plan P l a n (ITP) ( I T P ) shall s h a l l be b e discussed. d i s c u s s e d . It I t shall s h a l l be b e confirmed c o n f i r m e d that t h a t all a l l parties p a r t i e s have h a v e the t h e latest l a t e s t version v e r s i o n of o f the t h e contract, c o n t r a c t , application a p p l i c a t i o n procedure, p r o c e d u r e , technical t e c h n i c a l specification, s p e c i f i c a t i o n , approved a p p r o v e d drawings d r a w i n g s and a n d ITP. I T P . SURFACE S U R F A C E PREPARATION P R E P A R A T I O N Items I t e m s to t o be b e Protected P r o t e c t e d Before B e f o r e abrasive a b r a s i v e blast b l a s t cleaning, c l e a n i n g , all a l l equipment e q u i p m e n t which w h i c h could c o u l d be b e damaged d a m a g e d by b y blast, b l a s t , dust d u s t or o r particulate p a r t i c u l a t e matter m a t t e r shall s h a l l be b e suitably s u i t a b l y protected p r o t e c t e d by b y wrapping, w r a p p i n g , taping, t a p i n g , or o r other o t h e r means m e a n s to t o prevent p r e v e n t damage. d a m a g e . This T h i s equipment e q u i p m e n t shall s h a l l include, i n c l u d e , but b u t is i s not n o t limited l i m i t e d to t o the t h e following: f o l l o w i n g : Bearings B e a r i n g s Conduit C o n d u i t Control C o n t r o l panels p a n e l s Control C o n t r o l valves v a l v e s AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 37 3 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Couplings C o u p l i n g s Expansion E x p a n s i o n joint j o i n t bellows b e l l o w s Exposed E x p o s e d moving m o v i n g parts p a r t s Fire F i r e system s y s t e m sprinkler s p r i n k l e r heads h e a d s Flange F l a n g e facings f a c i n g s (pipe) ( p i p e ) until u n t i l and a n d unless u n l e s s specified s p e c i f i e d by b y COMPANY C O M P A N Y Instrument I n s t r u m e n t dials d i a l s Level L e v e l gauge g a u g e glasses g l a s s e s Machined M a c h i n e d surfaces s u r f a c e s Nameplates N a m e p l a t e s / / Code C o d e stampings s t a m p i n g s Push P u s h buttons b u t t o n s Screws S c r e w s Shafts S h a f t s Sight S i g h t Glasses G l a s s e s Spring S p r i n g hanger h a n g e r graduations g r a d u a t i o n s Spring S p r i n g support s u p p o r t casing c a s i n g level l e v e l gauges g a u g e s Tags T a g s Valve V a l v e and a n d equipment e q u i p m e n t grease g r e a s e nipples n i p p l e s Valve V a l v e stems s t e m s and a n d position p o s i t i o n indicators i n d i c a t o r s Lighting L i g h t i n g Instruments I n s t r u m e n t s Cable C a b l e trays t r a y s Basic B a s i c Cleaning C l e a n i n g The T h e following f o l l o w i n g cleaning c l e a n i n g procedure p r o c e d u r e is i s mandatory m a n d a t o r y for f o r all a l l surfaces s u r f a c e s before b e f o r e blast b l a s t cleaning. c l e a n i n g . This T h i s cleaning c l e a n i n g procedure p r o c e d u r e is i s also a l s o mandatory m a n d a t o r y before b e f o r e applying a p p l y i n g field f i e l d coatings c o a t i n g s over o v e r shop s h o p coated c o a t e d items i t e m s and a n d any a n y surface s u r f a c e which w h i c h requires r e q u i r e s coating. c o a t i n g . Dust, D u s t , dirt d i r t and a n d debris d e b r i s shall s h a l l be b e removed r e m o v e d from f r o m the t h e substrate s u b s t r a t e surfaces s u r f a c e s by b y high h i g h pressure p r e s s u r e fresh f r e s h water w a t e r washing. w a s h i n g . Stubborn S t u b b o r n deposits d e p o s i t s shall s h a l l be b e removed r e m o v e d by b y scrubbing s c r u b b i n g with w i t h stiff s t i f f plastic p l a s t i c brushes. b r u s h e s . The T h e water w a t e r wash w a s h shall s h a l l continue c o n t i n u e until u n t i l all a l l water-soluble w a t e r - s o l u b l e salts s a l t s are a r e removed r e m o v e d from f r o m the t h e surfaces. s u r f a c e s . Prior P r i o r to t o paint p a i n t application a p p l i c a t i o n the t h e blasted b l a s t e d substrate s u b s t r a t e shall s h a l l be b e tested t e s t e d for f o r Soluble S o l u b l e Salts S a l t s as a s per p e r ISO I S O 8502-6 8 5 0 2 - 6 & & 9 9 by b y Bresle B r e s l e kit k i t and a n d maximum m a x i m u m levels l e v e l s are a r e indicated i n d i c a t e d on o n each e a c h paint p a i n t system s y s t e m in i n this t h i s specification. s p e c i f i c a t i o n . Surface S u r f a c e contaminants c o n t a m i n a n t s such s u c h as a s oil, o i l , grease, g r e a s e , hydrocarbons h y d r o c a r b o n s etc. e t c . shall s h a l l be b e removed r e m o v e d by b y water w a t e r based b a s e d biodegradable b i o d e g r a d a b l e cleaner c l e a n e r in i n accordance a c c o r d a n c e with w i t h the t h e application a p p l i c a t i o n data. d a t a . SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l request r e q u e s t and a n d obtain o b t a i n Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s recommendations r e c o m m e n d a t i o n s for f o r the t h e cleaner c l e a n e r concentration, c o n c e n t r a t i o n , appropriate a p p r o p r i a t e for f o r the t h e type t y p e of o f surface s u r f a c e to t o be b e cleaned. c l e a n e d . The T h e degreased d e g r e a s e d surfaces s u r f a c e s shall s h a l l be b e further f u r t h e r washed w a s h e d with w i t h fresh f r e s h water w a t e r to t o remove r e m o v e all a l l traces t r a c e s of o f the t h e cleaner c l e a n e r chemicals. c h e m i c a l s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 38 3 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Potable P o t a b l e water w a t e r shall s h a l l be b e used u s e d for f o r washing w a s h i n g of o f substrates s u b s t r a t e s with w i t h high h i g h pressure p r e s s u r e of o f 3500 3 5 0 0 psig p s i g / / 241.32 2 4 1 . 3 2 barg b a r g as a s a a minimum. m i n i m u m . The T h e acceptance a c c e p t a n c e criteria c r i t e r i a of o f used u s e d potable p o t a b l e water w a t e r shall s h a l l contain c o n t a i n of o f 50 5 0 ppm p p m chlorides c h l o r i d e s as a s a a maximum m a x i m u m and a n d pH p H value v a l u e of o f 6.5 6 . 5 to t o 8.0. 8 . 0 . The T h e surfaces s u r f a c e s shall s h a l l be b e allowed a l l o w e d to t o thoroughly t h o r o u g h l y dry d r y before b e f o r e proceeding p r o c e e d i n g with w i t h any a n y further f u r t h e r coating c o a t i n g work. w o r k . All A l l bolt b o l t holes h o l e s shall s h a l l be b e solvent s o l v e n t cleaned c l e a n e d prior p r i o r to t o blast b l a s t cleaning. c l e a n i n g . Shop S h o p Priming P r i m i n g The T h e CONTRACTOR, C O N T R A C T O R , in i n case c a s e of o f particular p a r t i c u l a r yard y a r d conditions, c o n d i t i o n s , procedures p r o c e d u r e s and a n d / / or o r other o t h e r project p r o j e c t requirements, r e q u i r e m e n t s , may m a y use u s e shop-primed s h o p - p r i m e d steel s t e e l plates p l a t e s and a n d profiles p r o f i l e s for f o r the t h e construction c o n s t r u c t i o n of o f the t h e various v a r i o u s items. i t e m s . The T h e shop-priming s h o p - p r i m i n g shall s h a l l be b e performed p e r f o r m e d in i n accordance a c c o r d a n c e with w i t h the t h e following f o l l o w i n g requirements: r e q u i r e m e n t s : The T h e surfaces s u r f a c e s (steel ( s t e e l plates, p l a t e s , pipes, p i p e s , beams, b e a m s , profiles p r o f i l e s etc.) e t c . ) shall s h a l l be b e cleaned c l e a n e d by b y abrasive a b r a s i v e blast b l a s t cleaning c l e a n i n g in i n accordance a c c o r d a n c e with w i t h standard s t a n d a r d SSPC-SP S S P C - S P 10 1 0 / / NACE N A C E No. N o . 2. 2 . Application A p p l i c a t i o n of o f one o n e coat c o a t of o f Inorganic I n o r g a n i c Zinc Z i n c Ethyl-Silicate E t h y l - S i l i c a t e shop-primer s h o p - p r i m e r (prefabrication ( p r e f a b r i c a t i o n primer) p r i m e r ) with w i t h DFT D F T of o f 25 2 5 microns. m i c r o n s . The T h e shop-primer s h o p - p r i m e r and a n d the t h e relevant r e l e v a n t DFT D F T shall s h a l l conform c o n f o r m the t h e standards, s t a n d a r d s , cutting c u t t i n g and a n d welding w e l d i n g procedures p r o c e d u r e s and a n d shall s h a l l be b e approved a p p r o v e d by b y the t h e competent c o m p e t e n t authority. a u t h o r i t y . The T h e above a b o v e procedure p r o c e d u r e shall s h a l l be b e performed p e r f o r m e d only o n l y in i n shops s h o p s with w i t h automatic a u t o m a t i c equipment e q u i p m e n t both b o t h for f o r the t h e steel s t e e l grit g r i t blasting b l a s t i n g and a n d for f o r the t h e shop-primer s h o p - p r i m e r application. a p p l i c a t i o n . CONTRACTOR C O N T R A C T O R shall s h a l l perform p e r f o r m all a l l required r e q u i r e d checks c h e c k s two t w o times t i m e s per p e r shift s h i f t and a n d any a n y malfunction m a l f u n c t i o n of o f the t h e equipment e q u i p m e n t and/or a n d / o r working w o r k i n g defects d e f e c t s shall s h a l l be b e promptly p r o m p t l y corrected c o r r e c t e d and a n d repaired. r e p a i r e d . Metallic M e t a l l i c abrasives a b r a s i v e s shall s h a l l meet m e e t the t h e requirements r e q u i r e m e n t s of o f ISO I S O 11124 1 1 1 2 4 Parts P a r t s 1 1 to t o 4, 4 , applicable a p p l i c a b l e to t o the t h e type t y p e of o f abrasive a b r a s i v e intended i n t e n d e d to t o be b e used. u s e d . Tests T e s t s and a n d controls c o n t r o l s shall s h a l l be b e completed c o m p l e t e d according a c c o r d i n g to t o ISO I S O 11125 1 1 1 2 5 Parts P a r t s 1 1 to t o 7. 7 . Pre-Blast P r e - B l a s t Cleaning C l e a n i n g Welded W e l d e d areas a r e a s shall s h a l l be b e cleaned, c l e a n e d , and a n d ground g r o u n d as a s needed n e e d e d to t o remove r e m o v e sharp s h a r p rough r o u g h areas. a r e a s . Weld W e l d reinforcement r e i n f o r c e m e n t removal r e m o v a l is i s not n o t required, r e q u i r e d , if i f the t h e reinforcement r e i n f o r c e m e n t has h a s rounded r o u n d e d edges. e d g e s . Sharp S h a r p edges, e d g e s , fillets, f i l l e t s , corners, c o r n e r s , and a n d weld w e l d seams s e a m s shall s h a l l be b e radiused r a d i u s e d or o r smoothed s m o o t h e d to t o a a minimum m i n i m u m of o f 3 3 mm. m m . All A l l bolt b o l t holes h o l e s shall s h a l l be b e drilled d r i l l e d and a n d ground g r o u n d prior p r i o r to t o blast b l a s t cleaning. c l e a n i n g . The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l give g i v e special s p e c i a l attention a t t e n t i o n to t o all a l l weld w e l d areas a r e a s for f o r removal r e m o v a l of o f burrs, b u r r s , weld w e l d spatter, s p a t t e r , weld w e l d flux, f l u x , slivers s l i v e r s indentations, i n d e n t a t i o n s , protrusions p r o t r u s i o n s and a n d other o t h e r foreign f o r e i g n matter m a t t e r to t o be b e removed r e m o v e d by b y grinding g r i n d i n g prior p r i o r to t o abrasive a b r a s i v e blast b l a s t cleaning. c l e a n i n g . If I f grinding g r i n d i n g is i s to t o be b e carried c a r r i e d out o u t after a f t e r blast b l a s t cleaning, c l e a n i n g , the t h e ground g r o u n d surface s u r f a c e shall s h a l l be b e re-abrasive r e - a b r a s i v e blasted b l a s t e d to t o restore r e s t o r e the t h e specified s p e c i f i e d profile. p r o f i l e . Supports S u p p o r t s for f o r items i t e m s to t o be b e blast b l a s t cleaned c l e a n e d shall s h a l l have h a v e a a configuration c o n f i g u r a t i o n such s u c h that t h a t the t h e contact c o n t a c t points p o i n t s are a r e as a s small s m a l l as a s practical p r a c t i c a l to t o limit l i m i t surface s u r f a c e area a r e a covered. c o v e r e d . Random R a n d o m salt s a l t contamination c o n t a m i n a t i o n tests t e s t s shall s h a l l be b e carried c a r r i e d out o u t to t o verify v e r i f y the t h e need n e e d or o r otherwise o t h e r w i s e for f o r solvent s o l v e n t detergent d e t e r g e n t washing w a s h i n g (or ( o r alternative a l t e r n a t i v e method) m e t h o d ) prior p r i o r to t o abrasive a b r a s i v e blast b l a s t cleaning. c l e a n i n g . All A l l steel s t e e l stored s t o r e d in i n a a coastal c o a s t a l site s i t e or o r shipped s h i p p e d as a s deck d e c k cargo c a r g o shall s h a l l be b e water w a t e r washed w a s h e d and a n d checked c h e c k e d for f o r salt s a l t contamination c o n t a m i n a t i o n prior p r i o r to t o coating c o a t i n g operations. o p e r a t i o n s . The T h e frequency f r e q u e n c y and a n d nature n a t u r e of o f these t h e s e checks c h e c k s shall s h a l l be b e sufficient s u f f i c i e n t to t o ensure e n s u r e the t h e surface s u r f a c e cleanliness c l e a n l i n e s s of o f the t h e substrate. s u b s t r a t e . Any A n y oil, o i l , grease g r e a s e or o r other o t h e r contaminants c o n t a m i n a n t s on o n the t h e working w o r k i n g surface s u r f a c e shall s h a l l be b e removed r e m o v e d by b y solvent s o l v e n t cleaning c l e a n i n g in i n accordance a c c o r d a n c e with w i t h SSPC-SP S S P C - S P 1. 1 . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 39 3 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Fabricated F a b r i c a t e d items i t e m s shall s h a l l be b e released r e l e a s e d from f r o m welding w e l d i n g in i n writing w r i t i n g confirming c o n f i r m i n g all a l l hot h o t work w o r k is i s completed c o m p l e t e d and a n d accepted a c c e p t e d and a n d required r e q u i r e d pre-cleaning p r e - c l e a n i n g is i s carried c a r r i e d out o u t in i n accordance a c c o r d a n c e with w i t h this t h i s specification s p e c i f i c a t i o n requirements. r e q u i r e m e n t s . Cleaning C l e a n i n g of o f Carbon C a r b o n Steel S t e e l / / Alloy A l l o y Steel S t e e l Surfaces S u r f a c e s Carbon C a r b o n Steel S t e e l / / Alloy A l l o y Steel S t e e l surfaces s u r f a c e s shall s h a l l be b e prepared p r e p a r e d by b y blast b l a s t cleaning c l e a n i n g as a s specified s p e c i f i e d for f o r the t h e paint p a i n t system. s y s t e m . Blast B l a s t cleaning c l e a n i n g shall s h a l l only o n l y be b e performed p e r f o r m e d when w h e n appropriate a p p r o p r i a t e conditions c o n d i t i o n s exist e x i s t (see ( s e e Section S e c t i o n 13.1). 1 3 . 1 ) . Specific S p e c i f i c surface s u r f a c e preparation p r e p a r a t i o n method m e t h o d shall s h a l l be b e as a s specified s p e c i f i e d for f o r each e a c h individual i n d i v i d u a l coating. c o a t i n g . Abrasives A b r a s i v e s for f o r blast b l a s t cleaning c l e a n i n g shall s h a l l be b e clean, c l e a n , dry, d r y , and a n d free f r e e of o f any a n y constituent c o n s t i t u e n t part p a r t that t h a t could c o u l d be b e detrimental d e t r i m e n t a l to t o long l o n g term t e r m coating c o a t i n g performance p e r f o r m a n c e and a n d shall s h a l l be b e selected s e l e c t e d to t o provide p r o v i d e the t h e proper p r o p e r surface s u r f a c e profile p r o f i l e for f o r the t h e coating c o a t i n g to t o be b e applied. a p p l i e d . Silica S i l i c a sand s a n d and a n d Copper C o p p e r slag s l a g shall s h a l l not n o t be b e used. u s e d . All A l l blast b l a s t media m e d i a used u s e d shall s h a l l be b e submitted s u b m i t t e d to t o CONTRACTOR C O N T R A C T O R and a n d COMPANY C O M P A N Y for f o r approval a p p r o v a l prior p r i o r to t o initiation i n i t i a t i o n of o f any a n y surface s u r f a c e preparation p r e p a r a t i o n work. w o r k . Surface S u r f a c e profile p r o f i l e shall s h a l l be b e angular a n g u l a r in i n shape s h a p e and a n d within w i t h i n the t h e recommended r e c o m m e n d e d range r a n g e as a s per p e r relevant r e l e v a n t paint p a i n t specification s p e c i f i c a t i o n system. s y s t e m . Blast B l a s t cleaned c l e a n e d surfaces s u r f a c e s shall s h a l l be b e primed p r i m e d as a s shortly s h o r t l y as a s possible, p o s s i b l e , but b u t in i n no n o case c a s e may m a y exceed e x c e e d intervals i n t e r v a l s given g i v e n below: b e l o w : Immediately I m m e d i a t e l y if i f condensation c o n d e n s a t i o n is i s likely l i k e l y to t o take t a k e place p l a c e due d u e to t o weather w e a t h e r change c h a n g e or o r if i f weather w e a t h e r conditions c o n d i t i o n s are a r e likely l i k e l y to t o worsen. w o r s e n . 2 2 hours h o u r s if i f shift s h i f t is i s changing. c h a n g i n g . 4 4 hours h o u r s or o r before b e f o r e any a n y blooming b l o o m i n g occurs, o c c u r s , whichever w h i c h e v e r sooner. s o o n e r . Blast B l a s t cleaned c l e a n e d surfaces s u r f a c e s shall s h a l l meet m e e t the t h e requirements r e q u i r e m e n t s of o f the t h e surface s u r f a c e preparation p r e p a r a t i o n standard s t a n d a r d specified s p e c i f i e d for f o r the t h e particular p a r t i c u l a r paint p a i n t specification. s p e c i f i c a t i o n . After A f t e r blast b l a s t cleaning, c l e a n i n g , any a n y metal m e t a l protrusions p r o t r u s i o n s or o r other o t h e r metal m e t a l imperfections i m p e r f e c t i o n s found f o u n d shall s h a l l be b e ground g r o u n d out o u t and a n d re-blast r e - b l a s t cleaned. c l e a n e d . Surfaces S u r f a c e s shall s h a l l be b e clean, c l e a n , free f r e e of o f dust d u s t and a n d abrasive a b r a s i v e particles p a r t i c l e s before b e f o r e priming. p r i m i n g . Care C a r e shall s h a l l be b e taken t a k e n to t o keep k e e p cleaned c l e a n e d surfaces s u r f a c e s free f r e e of o f contamination c o n t a m i n a t i o n from f r o m dirt, d i r t , dust, d u s t , grease, g r e a s e , weld w e l d slag, s l a g , and a n d any a n y other o t h e r foreign f o r e i g n material. m a t e r i a l . No N o acid a c i d washes, w a s h e s , cleaning c l e a n i n g solutions, s o l u t i o n s , solvents s o l v e n t s or o r other o t h e r chemical c h e m i c a l treatments t r e a t m e n t s shall s h a l l be b e used u s e d on o n metal m e t a l surfaces s u r f a c e s after a f t e r they t h e y have h a v e been b e e n dry d r y blast b l a s t cleaned. c l e a n e d . Surface S u r f a c e preparation p r e p a r a t i o n shall s h a l l be b e subject s u b j e c t to t o inspection i n s p e c t i o n before b e f o r e the t h e prime p r i m e coat c o a t is i s applied a p p l i e d to t o ensure e n s u r e all a l l traces t r a c e s of o f dust d u s t and a n d foreign f o r e i g n matter m a t t e r including i n c l u d i n g soluble s o l u b l e salts s a l t s have h a v e been b e e n removed r e m o v e d by b y brushing, b r u s h i n g , blowing b l o w i n g with w i t h clean c l e a n compressed c o m p r e s s e d air, a i r , or o r vacuum v a c u u m cleaning. c l e a n i n g . The T h e surface s u r f a c e profile, p r o f i l e , of o f a a blast b l a s t cleaned c l e a n e d surface, s u r f a c e , shall s h a l l also a l s o be b e subject s u b j e c t to t o inspection i n s p e c t i o n prior p r i o r to t o application a p p l i c a t i o n of o f the t h e prime p r i m e coat. c o a t . The T h e methods m e t h o d s and a n d equipment e q u i p m e n t as a s noted n o t e d in i n Section S e c t i o n 0. 0 . Inspection I n s p e c t i o n and a n d Testing T e s t i n g shall s h a l l be b e used u s e d to t o determine d e t e r m i n e and a n d maintain m a i n t a i n the t h e appropriate a p p r o p r i a t e surface s u r f a c e profile. p r o f i l e . Abrasive A b r a s i v e blast-cleaning b l a s t - c l e a n i n g equipment e q u i p m e n t shall s h a l l be b e of o f an a n intrinsically i n t r i n s i c a l l y safe s a f e construction c o n s t r u c t i o n and a n d equipped e q u i p p e d with w i t h a a remote r e m o t e shutoff s h u t o f f valve v a l v e triggered t r i g g e r e d by b y the t h e release r e l e a s e of o f a a dead d e a d man’s m a n ’ s handle h a n d l e at a t the t h e blasting b l a s t i n g nozzle. n o z z l e . Where W h e r e air-operated a i r - o p e r a t e d equipment e q u i p m e n t is i s used, u s e d , the t h e operator’s o p e r a t o r ’ s hood h o o d or o r headgear h e a d g e a r shall s h a l l be b e ventilated v e n t i l a t e d by b y clean, c l e a n , cool c o o l air a i r served s e r v e d through t h r o u g h a a regulator r e g u l a t o r filter, f i l t e r , to t o prevent p r e v e n t blast b l a s t cleaning c l e a n i n g residues r e s i d u e s from f r o m being b e i n g inhaled. i n h a l e d . Blasting B l a s t i n g abrasives a b r a s i v e s used u s e d on o n open o p e n sites s i t e s or o r in i n facilities f a c i l i t i e s not n o t specifically s p e c i f i c a l l y controlled c o n t r o l l e d to t o preserve p r e s e r v e the t h e cleanliness c l e a n l i n e s s of o f spent s p e n t abrasive a b r a s i v e shall s h a l l not n o t be b e re-cycled. r e - c y c l e d . Spent S p e n t abrasive a b r a s i v e shall s h a l l be b e completely c o m p l e t e l y removed r e m o v e d from f r o m the t h e prepared p r e p a r e d surface. s u r f a c e . Under U n d e r no n o circumstances c i r c u m s t a n c e s shall s h a l l expendable e x p e n d a b l e grit g r i t be b e re-cycled. r e - c y c l e d . Where W h e r e a a requirement r e q u i r e m e n t is i s identified, i d e n t i f i e d , sweep s w e e p / / light l i g h t blasting b l a s t i n g shall s h a l l be b e carried c a r r i e d out o u t at a t reduced r e d u c e d pressure, p r e s s u r e , typically t y p i c a l l y 40-50 4 0 - 5 0 psig p s i g / / 1.38-2.07 1 . 3 8 - 2 . 0 7 barg b a r g in i n order o r d e r to t o attain a t t a i n SSPC-SP S S P C - S P 7 7 / / NACE N A C E No. N o . 4 4 Sa S a 1 1 cleanliness. c l e a n l i n e s s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 40 4 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Cleaning C l e a n i n g of o f Galvanized G a l v a n i z e d and a n d Inorganic I n o r g a n i c Zinc Z i n c Surfaces S u r f a c e s Hot-dip H o t - d i p galvanized g a l v a n i z e d steel s t e e l surfaces s u r f a c e s shall s h a l l be b e prepared p r e p a r e d before b e f o r e application a p p l i c a t i o n of o f any a n y painting p a i n t i n g in i n accordance a c c o r d a n c e with w i t h the t h e application a p p l i c a t i o n data. d a t a . Galvanized G a l v a n i z e d or o r zinc z i n c primed p r i m e d surfaces s u r f a c e s shall s h a l l be b e free f r e e of o f all a l l zinc z i n c salts, s a l t s , oil o i l and a n d grease g r e a s e before b e f o r e application a p p l i c a t i o n of o f any a n y surface s u r f a c e treatment t r e a t m e n t or o r coating. c o a t i n g . Zinc Z i n c salts, s a l t s , oil o i l and a n d grease g r e a s e shall s h a l l be b e removed r e m o v e d by b y high h i g h pressure p r e s s u r e fresh f r e s h water w a t e r washing w a s h i n g with w i t h 5% 5 % ammonia a m m o n i a solution s o l u t i o n containing c o n t a i n i n g detergent d e t e r g e n t then t h e n subsequent s u b s e q u e n t rinsing r i n s i n g with w i t h water. w a t e r . Surfaces S u r f a c e s shall s h a l l then t h e n be b e lightly l i g h t l y blast b l a s t cleaned c l e a n e d with w i t h appropriate a p p r o p r i a t e abrasive a b r a s i v e to t o ensure e n s u r e proper p r o p e r adhesion a d h e s i o n of o f subsequently s u b s e q u e n t l y applied a p p l i e d coating. c o a t i n g . Any A n y other o t h e r surface s u r f a c e treatment t r e a t m e n t shall s h a l l require r e q u i r e COMPANY's C O M P A N Y ' s approval. a p p r o v a l . Cleaning C l e a n i n g of o f Stainless-Steel S t a i n l e s s - S t e e l and a n d CRA C R A Surfaces S u r f a c e s Surface S u r f a c e preparation p r e p a r a t i o n of o f stainless s t a i n l e s s steel s t e e l (including ( i n c l u d i n g super s u p e r duplex d u p l e x stainless-steel) s t a i n l e s s - s t e e l ) or o r CRA C R A surfaces s u r f a c e s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h ISO I S O 8504-2, 8 5 0 4 - 2 , Sa S a 1 1 light l i g h t blast b l a s t cleaning c l e a n i n g to t o achieve a c h i e v e a a 25-40 2 5 - 4 0 µm µ m profile. p r o f i l e . Abrasive A b r a s i v e media m e d i a shall s h a l l be b e strictly s t r i c t l y in i n accordance a c c o r d a n c e with w i t h requirements r e q u i r e m e n t s of o f Section S e c t i o n 8.1. 8 . 1 . At A t the t h e jobsite, j o b s i t e , when w h e n blast b l a s t cleaning c l e a n i n g is i s not n o t practical p r a c t i c a l due d u e to t o safety s a f e t y reasons r e a s o n s or o r with w i t h thin t h i n stainless s t a i n l e s s steel s t e e l sheeting, s h e e t i n g , high h i g h pressure p r e s s u r e steam s t e a m cleaning c l e a n i n g with w i t h an a n appropriate a p p r o p r i a t e thorough t h o r o u g h solvent s o l v e n t cleaning c l e a n i n g (chloride ( c h l o r i d e free) f r e e ) or o r alkaline a l k a l i n e detergent d e t e r g e n t if i f the t h e surface s u r f a c e has h a s foul f o u l deposit, d e p o s i t , may m a y be b e used u s e d provided p r o v i d e d such s u c h a a method m e t h o d is i s acceptable a c c e p t a b l e to t o the t h e COMPANY C O M P A N Y and a n d upon u p o n prior p r i o r approval a p p r o v a l from f r o m the t h e CONTRACTOR C O N T R A C T O R and a n d COMPANY. C O M P A N Y . The T h e use u s e of o f steam s t e a m or o r solvent s o l v e n t cleaning c l e a n i n g only, o n l y , at a t a a shop s h o p SUB-CONTRACTOR’s S U B - C O N T R A C T O R ’ s facility f a c i l i t y is i s not n o t acceptable. a c c e p t a b l e . Surface S u r f a c e profile p r o f i l e shall s h a l l be b e checked c h e c k e d by b y SUB-CONTRACTOR. S U B - C O N T R A C T O R . In I n situations s i t u a t i o n s where w h e r e blast b l a s t cleaning c l e a n i n g is i s impractical, i m p r a c t i c a l , power p o w e r brush b r u s h cleaning c l e a n i n g can c a n be b e used u s e d subjected s u b j e c t e d to t o COMPANY C O M P A N Y approval, a p p r o v a l , only o n l y stainless-steel s t a i n l e s s - s t e e l brushes b r u s h e s should s h o u l d be b e considered c o n s i d e r e d acceptable a c c e p t a b l e for f o r stainless-steel s t a i n l e s s - s t e e l (including ( i n c l u d i n g super s u p e r duplex d u p l e x stainless-steel). s t a i n l e s s - s t e e l ) . Alternately, A l t e r n a t e l y , for f o r small s m a l l items i t e m s or o r thin t h i n sheets s h e e t s of o f Stainless S t a i n l e s s Steel S t e e l or o r sensitive s e n s i t i v e instruments i n s t r u m e n t s / / gauges g a u g e s it i t could c o u l d be b e hand h a n d or o r machine m a c h i n e abraded a b r a d e d with w i t h non-metallic n o n - m e t a l l i c abrasives a b r a s i v e s or o r bonded b o n d e d fibre f i b r e machine m a c h i n e or o r hand h a n d abrasive a b r a s i v e pads p a d s to t o impart i m p a r t a a scratch s c r a t c h pattern p a t t e r n to t o the t h e surface s u r f a c e and a n d to t o remove r e m o v e all a l l polish p o l i s h from f r o m the t h e surface, s u r f a c e , followed f o l l o w e d by b y the t h e application a p p l i c a t i o n of o f Paint P a i n t system s y s t e m in i n accordance a c c o r d a n c e to t o this t h i s specification s p e c i f i c a t i o n Cleaning C l e a n i n g of o f Glass G l a s s Reinforced R e i n f o r c e d Epoxy E p o x y Surfaces S u r f a c e s The T h e exterior e x t e r i o r of o f Glass G l a s s Reinforced R e i n f o r c e d Epoxy E p o x y pipes, p i p e s , installed i n s t a l l e d on o n external e x t e r n a l areas, a r e a s , shall s h a l l be b e cleaned c l e a n e d by b y high-pressure h i g h - p r e s s u r e fresh f r e s h water w a t e r washing w a s h i n g to t o remove r e m o v e salt s a l t and a n d any a n y other o t h e r contaminants. c o n t a m i n a n t s . The T h e surfaces s u r f a c e s shall s h a l l be b e abraded a b r a d e d using u s i n g power p o w e r tool t o o l (light ( l i g h t rotary r o t a r y disc, d i s c , Scotch-Brite S c o t c h - B r i t e or o r equal e q u a l and a n d approved a p p r o v e d by b y COMPANY) C O M P A N Y ) in i n order o r d e r to t o provide p r o v i d e a a rough r o u g h surfaces s u r f a c e s for f o r the t h e proper p r o p e r adhesion a d h e s i o n of o f the t h e specified s p e c i f i e d coat. c o a t . Residual R e s i d u a l Salt S a l t Contamination C o n t a m i n a t i o n The T h e maximum m a x i m u m allowable a l l o w a b l e total t o t a l soluble s o l u b l e salts s a l t s level l e v e l on o n the t h e blast b l a s t cleaned c l e a n e d surfaces s u r f a c e s shall s h a l l not n o t exceed e x c e e d 20 2 0 mg/m² m g / m ² and a n d shall s h a l l be b e measured m e a s u r e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 8502-6 8 5 0 2 - 6 and a n d 9 9 by b y Bresle B r e s l e kit k i t only. o n l y . Where W h e r e pitting p i t t i n g corrosion c o r r o s i o n is i s identified, i d e n t i f i e d , the t h e area a r e a shall s h a l l be b e cleaned c l e a n e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 8501-2, 8 5 0 1 - 2 , to t o the t h e specified s p e c i f i e d level l e v e l of o f surface s u r f a c e cleanliness. c l e a n l i n e s s . Testing T e s t i n g of o f the t h e level l e v e l of o f salts s a l t s shall s h a l l be b e carried c a r r i e d out o u t on o n each e a c h component. c o m p o n e n t . The T h e tests t e s t s shall s h a l l be b e carried c a r r i e d out o u t a a minimum m i n i m u m of o f three t h r e e times t i m e s per p e r day d a y during d u r i n g the t h e progress p r o g r e s s of o f the t h e work. w o r k . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 41 4 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Surface S u r f a c e Dust D u s t The T h e dust d u s t level l e v e l on o n the t h e blast b l a s t cleaned c l e a n e d surface s u r f a c e at a t the t h e time t i m e of o f painting p a i n t i n g shall s h a l l not n o t exceed e x c e e d quantity q u a n t i t y rating r a t i n g 2 2 and a n d Class C l a s s 1 1 in i n accordance a c c o r d a n c e with w i t h ISO I S O 8502-3. 8 5 0 2 - 3 . Checks C h e c k s on o n dust d u s t level l e v e l shall s h a l l be b e made m a d e at a t least l e a s t once o n c e component c o m p o n e n t of o f prepared p r e p a r e d Surfaces S u r f a c e s and a n d a a minimum m i n i m u m of o f three t h r e e checks c h e c k s per p e r day d a y during d u r i n g the t h e progress p r o g r e s s of o f the t h e work. w o r k . In I n addition, a d d i t i o n , when w h e n galvanised g a l v a n i s e d components c o m p o n e n t s are a r e painted, p a i n t e d , zinc z i n c corrosion c o r r o s i o n products p r o d u c t s (white ( w h i t e rust) r u s t ) and a n d / / or o r rust r u s t present p r e s e n t shall s h a l l be b e removed. r e m o v e d . Presence P r e s e n c e of o f Mill M i l l Scale S c a l e Checks C h e c k s on o n the t h e presence p r e s e n c e of o f mill m i l l scale s c a l e shall s h a l l be b e made m a d e on o n each e a c h component c o m p o n e n t of o f prepared p r e p a r e d surface, s u r f a c e , and a n d a a minimum m i n i m u m of o f three t h r e e checks c h e c k s per p e r day. d a y . Surface S u r f a c e Profile P r o f i l e At A t the t h e beginning b e g i n n i n g of o f each e a c h project, p r o j e c t , blast b l a s t cleaned c l e a n e d steel s t e e l sample s a m p l e plates p l a t e s to t o assess a s s e s s blasting b l a s t i n g operators o p e r a t o r s shall s h a l l be b e prepared p r e p a r e d in i n compliance c o m p l i a n c e with w i t h the t h e surface s u r f a c e preparation p r e p a r a t i o n requirements r e q u i r e m e n t s in i n the t h e Procedure P r o c e d u r e Qualification Q u a l i f i c a t i o n Test T e s t (PQT). ( P Q T ) . The T h e anchor a n c h o r profile p r o f i l e shall s h a l l be b e measured m e a s u r e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 8503-2 8 5 0 3 - 2 or o r ISO I S O 8503-5. 8 5 0 3 - 5 . For F o r field f i e l d measurements m e a s u r e m e n t s of o f surface s u r f a c e profile, p r o f i l e , the t h e following f o l l o w i n g methods m e t h o d s may m a y be b e used: u s e d : Replica R e p l i c a tape. t a p e . Portable P o r t a b l e micrometre. m i c r o m e t r e . Checks C h e c k s on o n surface s u r f a c e profile p r o f i l e shall s h a l l be b e made m a d e on o n each e a c h component c o m p o n e n t of o f prepared p r e p a r e d surface s u r f a c e and a n d a a minimum m i n i m u m of o f 3 3 times t i m e s per p e r blasting b l a s t i n g operator o p e r a t o r per p e r day. d a y . PAINTING P A I N T I N G APPLICATION A P P L I C A T I O N Scheduling S c h e d u l i n g Painting P a i n t i n g shall s h a l l NOT N O T be b e applied a p p l i e d when: w h e n : The T h e ambient a m b i e n t temperature t e m p e r a t u r e is i s less l e s s than t h a n 4°C. 4 ° C . The T h e relative r e l a t i v e humidity h u m i d i t y is i s more m o r e than t h a n 85 8 5 percent, p e r c e n t , except e x c e p t for f o r Inorganic I n o r g a n i c Ethyl E t h y l Zinc Z i n c Silicate S i l i c a t e up u p to t o 95%. 9 5 % . The T h e surface s u r f a c e temperature t e m p e r a t u r e is i s less l e s s than t h a n 3°C 3 ° C above a b o v e the t h e dew d e w point. p o i n t . The T h e metal m e t a l surface s u r f a c e temperature t e m p e r a t u r e is i s higher h i g h e r than t h a n 50°C 5 0 ° C except e x c e p t for f o r special s p e c i a l paint p a i n t systems s y s t e m s in i n accordance a c c o r d a n c e with w i t h Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s recommendations r e c o m m e n d a t i o n s / / datasheet. d a t a s h e e t . Surface S u r f a c e preparation p r e p a r a t i o n has h a s not n o t been b e e n completed c o m p l e t e d or o r oil, o i l , grease, g r e a s e , and a n d dust d u s t are a r e present p r e s e n t on o n the t h e substrate s u b s t r a t e to t o be b e painted. p a i n t e d . Poor P o o r weather w e a t h e r conditions c o n d i t i o n s for f o r painting p a i n t i n g exist e x i s t or o r are a r e expected e x p e c t e d within w i t h i n two t w o hours h o u r s of o f application a p p l i c a t i o n such s u c h as a s blowing b l o w i n g sand, s a n d , fog f o g or o r rain. r a i n . Where W h e r e there t h e r e is i s a a deposition d e p o s i t i o n of o f moisture m o i s t u r e in i n the t h e form f o r m of o f rain, r a i n , condensation, c o n d e n s a t i o n , frost, f r o s t , etc. e t c . on o n the t h e surface. s u r f a c e . Where W h e r e the t h e available a v a i l a b l e light l i g h t is i s less l e s s than t h a n 500 5 0 0 lux. l u x . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 42 4 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Dew D e w point p o i n t determination d e t e r m i n a t i o n shall s h a l l be b e completed c o m p l e t e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 8502-4 8 5 0 2 - 4 and a n d humidity h u m i d i t y measurement m e a s u r e m e n t shall s h a l l be b e made m a d e in i n accordance a c c o r d a n c e with w i t h ASTM A S T M E337. E 3 3 7 . Coatings C o a t i n g s shall s h a l l not n o t be b e applied a p p l i e d to t o surfaces s u r f a c e s exceeding e x c e e d i n g a a substrate s u b s t r a t e temperature t e m p e r a t u r e of o f 50°C 5 0 ° C or o r as a s advised a d v i s e d in i n the t h e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s data d a t a sheet. s h e e t . Higher H i g h e r substrate s u b s t r a t e temperatures t e m p e r a t u r e s shall s h a l l only o n l y be b e accepted a c c e p t e d if i f the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R has h a s confirmed c o n f i r m e d in i n writing w r i t i n g that t h a t this t h i s application a p p l i c a t i o n shall s h a l l not n o t affect a f f e c t the t h e performance p e r f o r m a n c e of o f the t h e coating c o a t i n g work. w o r k . Preparation P r e p a r a t i o n for f o r Painting P a i n t i n g Storing, S t o r i n g , thinning, t h i n n i n g , mixing m i x i n g and a n d handling, h a n d l i n g , of o f paint p a i n t materials m a t e r i a l s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h the t h e Application A p p l i c a t i o n Data. D a t a . All A l l containers c o n t a i n e r s shall s h a l l remain r e m a i n closed c l o s e d in i n factory f a c t o r y sealed s e a l e d containers c o n t a i n e r s until u n t i l required r e q u i r e d for f o r use. u s e . Each E a c h container c o n t a i n e r must m u s t have h a v e full f u l l identification i d e n t i f i c a t i o n information i n f o r m a t i o n including i n c l u d i n g Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s name, n a m e , product p r o d u c t identification, i d e n t i f i c a t i o n , and a n d batch b a t c h number, n u m b e r , date d a t e of o f manufacture, m a n u f a c t u r e , shelf s h e l f life, l i f e , basic b a s i c instructions i n s t r u c t i o n s and a n d contact c o n t a c t telephone t e l e p h o n e number n u m b e r for f o r technical t e c h n i c a l service. s e r v i c e . All A l l aspects a s p e c t s of o f safety s a f e t y relating r e l a t i n g to t o the t h e use u s e of o f coatings c o a t i n g s and a n d associated a s s o c i a t e d thinners t h i n n e r s shall s h a l l be b e in i n complete c o m p l e t e accordance a c c o r d a n c e with w i t h the t h e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s stated s t a t e d requirements. r e q u i r e m e n t s . The T h e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s pot-life p o t - l i f e and a n d induction i n d u c t i o n time t i m e (necessary ( n e c e s s a r y time t i m e for f o r reaction r e a c t i o n of o f 2 2 pack p a c k paint p a i n t materials, m a t e r i a l s , if i f required) r e q u i r e d ) requirements r e q u i r e m e n t s shall s h a l l be b e followed. f o l l o w e d . Mixing M i x i n g of o f different d i f f e r e n t brands b r a n d s or o r different d i f f e r e n t generic g e n e r i c types t y p e s of o f coating c o a t i n g materials m a t e r i a l s is i s not n o t allowed. a l l o w e d . On-site O n - s i t e mixing m i x i n g of o f approximate a p p r o x i m a t e proportions p r o p o r t i o n s is i s not n o t permitted. p e r m i t t e d . All A l l mixing m i x i n g shall s h a l l be b e completed c o m p l e t e d using u s i n g factory f a c t o r y proportioned p r o p o r t i o n e d containers c o n t a i n e r s only. o n l y . Hand H a n d mixing m i x i n g shall s h a l l not n o t be b e permitted p e r m i t t e d allowed a l l o w e d in i n any a n y can c a n above a b o v e 5 5 litres. l i t r e s . Hydrostatic H y d r o s t a t i c or o r other o t h e r testing t e s t i n g of o f shop s h o p and a n d field f i e l d welds w e l d s shall s h a l l be b e completed c o m p l e t e d prior p r i o r to t o painting p a i n t i n g of o f weld w e l d area. a r e a . To T o ensure e n s u r e that t h a t only o n l y correctly c o r r e c t l y blasted b l a s t e d surfaces s u r f a c e s are a r e coated, c o a t e d , a a minimum m i n i m u m of o f 100 1 0 0 mm m m around a r o u n d the t h e edges e d g e s of o f prepared p r e p a r e d areas a r e a s shall s h a l l be b e left l e f t uncoated. u n c o a t e d . Ends E n d s of o f pipe p i p e and a n d related r e l a t e d components, c o m p o n e n t s , tank t a n k plate, p l a t e , structural s t r u c t u r a l steel, s t e e l , and a n d like l i k e areas a r e a s of o f other o t h e r items i t e m s that t h a t will w i l l require r e q u i r e subsequent s u b s e q u e n t welding w e l d i n g at a t site, s i t e , shall s h a l l be b e masked m a s k e d off o f f after a f t e r blast b l a s t cleaning c l e a n i n g and a n d left l e f t uncoated u n c o a t e d for f o r a a distance d i s t a n c e of o f 50 5 0 mm m m from f r o m all a l l areas a r e a s requiring r e q u i r i n g welding. w e l d i n g . The T h e masking m a s k i n g material m a t e r i a l shall s h a l l be b e removed r e m o v e d as a s soon s o o n as a s possible p o s s i b l e after a f t e r priming p r i m i n g or o r painting. p a i n t i n g . It I t shall s h a l l be b e the t h e SUB-CONTRACTOR’s S U B - C O N T R A C T O R ’ s responsibility r e s p o n s i b i l i t y to t o see s e e that t h a t all a l l masking m a s k i n g material m a t e r i a l is i s thoroughly t h o r o u g h l y removed r e m o v e d from f r o m the t h e equipment e q u i p m e n t and a n d any a n y damage d a m a g e to t o the t h e primed p r i m e d / / painted p a i n t e d surface s u r f a c e is i s repaired r e p a i r e d prior p r i o r to t o shipment. s h i p m e n t . Before B e f o r e any a n y painting p a i n t i n g work w o r k starts, s t a r t s , the t h e compatibility c o m p a t i b i l i t y with w i t h existing e x i s t i n g coating c o a t i n g systems s y s t e m s or o r layers l a y e r s shall s h a l l be b e checked c h e c k e d with w i t h the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R / / SUPPLIER. S U P P L I E R . If I f there t h e r e is i s any a n y doubt d o u b t about a b o u t compatibility, c o m p a t i b i l i t y , a a patch p a t c h test, t e s t , in i n accordance a c c o r d a n c e with w i t h ASTM A S T M D5064, D 5 0 6 4 , shall s h a l l be b e conducted c o n d u c t e d to t o evaluate e v a l u a t e the t h e inter-coat i n t e r - c o a t adhesion. a d h e s i o n . Painting P a i n t i n g Application A p p l i c a t i o n Surfaces S u r f a c e s shall s h a l l be b e painted p a i n t e d with w i t h paint p a i n t systems s y s t e m s specified s p e c i f i e d in i n APPENDIX A P P E N D I X A1. A 1 . Paint P a i n t shall s h a l l be b e applied a p p l i e d to t o dry, d r y , clean, c l e a n , prepared p r e p a r e d surfaces s u r f a c e s under u n d e r favourable f a v o u r a b l e conditions c o n d i t i o n s and a n d in i n accordance a c c o r d a n c e with w i t h the t h e Application A p p l i c a t i o n Data. D a t a . Pigmented P i g m e n t e d and a n d catalysed c a t a l y s e d materials m a t e r i a l s shall s h a l l be b e thoroughly t h o r o u g h l y mixed m i x e d using u s i n g power p o w e r mixers m i x e r s before b e f o r e being b e i n g applied. a p p l i e d . Sticks S t i c k s shall s h a l l not n o t be b e used. u s e d . Continuous C o n t i n u o u s agitation a g i t a t i o n type t y p e spray s p r a y pots p o t s shall s h a l l be b e used u s e d when w h e n applying a p p l y i n g metal m e t a l pigmented p i g m e n t e d coatings c o a t i n g s such s u c h as a s zinc z i n c or o r aluminium a l u m i n i u m loaded l o a d e d coatings. c o a t i n g s . A A mist m i s t coat c o a t shall s h a l l be b e applied a p p l i e d over o v e r inorganic i n o r g a n i c zinc z i n c primer p r i m e r to t o avoid a v o i d surface s u r f a c e defects. d e f e c t s . The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l exercise e x e r c i s e necessary n e c e s s a r y care c a r e to t o ensure e n s u r e a a smooth s m o o t h and a n d uniform u n i f o r m coating c o a t i n g is i s applied a p p l i e d over o v e r inorganic i n o r g a n i c zinc z i n c primer. p r i m e r . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 43 4 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Extra E x t r a coats c o a t s of o f paint p a i n t shall s h a l l be b e applied a p p l i e d on o n areas a r e a s where w h e r e shape s h a p e and a n d / / or o r plane p l a n e of o f application a p p l i c a t i o n results r e s u l t s in i n thinly t h i n l y applied a p p l i e d coating; c o a t i n g ; e.g., e . g . , at a t edges, e d g e s , welds, w e l d s , corners, c o r n e r s , etc. e t c . To T o compensate c o m p e n s a t e for f o r these t h e s e effects, e f f e c t s , a a stripe-coat s t r i p e - c o a t of o f paint p a i n t shall s h a l l be b e brush b r u s h applied a p p l i e d before b e f o r e applying a p p l y i n g the t h e full f u l l coat. c o a t . All A l l painting p a i n t i n g shall s h a l l be b e uniformly u n i f o r m l y applied a p p l i e d without w i t h o u t runs, r u n s , sags, s a g s , solvent s o l v e n t blisters, b l i s t e r s , dry d r y spray s p r a y or o r other o t h e r blemishes. b l e m i s h e s . All A l l blemishes b l e m i s h e s and a n d other o t h e r irregularities i r r e g u l a r i t i e s shall s h a l l be b e repaired r e p a i r e d or o r completely c o m p l e t e l y removed r e m o v e d and a n d recoated. r e c o a t e d . Special S p e c i a l attention a t t e n t i o n shall s h a l l be b e paid p a i d to t o crevices, c r e v i c e s , corners, c o r n e r s , edges, e d g e s , weld w e l d lines, l i n e s , bolt b o l t heads, h e a d s , nuts, n u t s , and a n d small s m a l l brackets, b r a c k e t s , to t o apply a p p l y the t h e specified s p e c i f i e d minimum m i n i m u m dry d r y film f i l m thickness t h i c k n e s s by b y brush b r u s h application a p p l i c a t i o n if i f spray s p r a y will w i l l not n o t completely c o m p l e t e l y cover c o v e r all a l l surfaces. s u r f a c e s . Surfaces S u r f a c e s that t h a t will w i l l be b e inaccessible i n a c c e s s i b l e after a f t e r assembly, a s s e m b l y , including i n c l u d i n g the t h e surfaces s u r f a c e s of o f nozzle n o z z l e necks, n e c k s , lap l a p joint j o i n t stub s t u b ends, e n d s , lap l a p rings, r i n g s , bolt b o l t holes h o l e s and a n d some s o m e welded w e l d e d joints, j o i n t s , shall s h a l l receive r e c e i v e the t h e complete c o m p l e t e painting p a i n t i n g system s y s t e m before b e f o r e being b e i n g assembled. a s s e m b l e d . Contact C o n t a c t surfaces s u r f a c e s of o f bolted b o l t e d connections c o n n e c t i o n s are a r e to t o be b e primed p r i m e d only. o n l y . On O n structural s t r u c t u r a l steel s t e e l areas a r e a s subject s u b j e c t to t o be b e assembled a s s e m b l e d by b y high h i g h strength s t r e n g t h friction f r i c t i o n grip g r i p bolts, b o l t s , contact c o n t a c t surfaces s u r f a c e s shall s h a l l be b e only o n l y primed p r i m e d with w i t h Inorganic I n o r g a n i c Ethyl E t h y l Zinc Z i n c Silicate. S i l i c a t e . Intermediate I n t e r m e d i a t e and a n d final f i n a l coat c o a t shall s h a l l not n o t be b e applied. a p p l i e d . Inter I n t e r coat c o a t contamination c o n t a m i n a t i o n shall s h a l l be b e minimized m i n i m i z e d by b y maintaining m a i n t a i n i n g proper p r o p e r cleanliness c l e a n l i n e s s and a n d by b y applying a p p l y i n g intermediate i n t e r m e d i a t e and a n d finish f i n i s h coats c o a t s within w i t h i n the t h e inter-coat i n t e r - c o a t time t i m e period p e r i o d recommended r e c o m m e n d e d by b y COMPANY. C O M P A N Y . If I f contaminants c o n t a m i n a n t s are a r e present, p r e s e n t , they t h e y shall s h a l l be b e removed r e m o v e d before b e f o r e applying a p p l y i n g succeeding s u c c e e d i n g coats. c o a t s . Applied A p p l i e d coatings c o a t i n g s shall s h a l l not n o t be b e left l e f t without w i t h o u t over-coating o v e r - c o a t i n g for f o r a a period p e r i o d more m o r e than t h a n 21 2 1 days d a y s or o r the t h e maximum m a x i m u m over o v e r coating c o a t i n g time t i m e recommended r e c o m m e n d e d by b y the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R whichever w h i c h e v e r is i s shorter. s h o r t e r . If I f above a b o v e mentioned m e n t i o n e d over-coating o v e r - c o a t i n g time t i m e is i s exceeded, e x c e e d e d , COMPANY C O M P A N Y shall s h a l l be b e consulted c o n s u l t e d for f o r course c o u r s e of o f action a c t i o n prior p r i o r to t o the t h e application a p p l i c a t i o n of o f the t h e subsequent s u b s e q u e n t coats. c o a t s . Flanges, F l a n g e s , nozzles, n o z z l e s , clips, c l i p s , access a c c e s s ways, w a y s , saddles s a d d l e s and a n d other o t h e r attachments a t t a c h m e n t s which w h i c h protrude p r o t r u d e through t h r o u g h insulation i n s u l a t i o n shall s h a l l be b e considered c o n s i d e r e d uninsulated u n i n s u l a t e d and a n d shall s h a l l be b e painted p a i n t e d in i n accordance a c c o r d a n c e with w i t h APPENDIX A P P E N D I X A1 A 1 and a n d APPENDIX A P P E N D I X A2. A 2 . Adhesion A d h e s i o n qualification q u a l i f i c a t i o n test t e s t plates p l a t e s shall s h a l l be b e prepared p r e p a r e d at a t the t h e same s a m e time t i m e and a n d under u n d e r the t h e same s a m e conditions c o n d i t i o n s as a s the t h e production p r o d u c t i o n coating c o a t i n g work. w o r k . Where W h e r e carbon c a r b o n steel s t e e l pipes p i p e s are a r e welded w e l d e d to t o stainless s t a i n l e s s steel s t e e l pipes, p i p e s , both b o t h sides s i d e s of o f the t h e joint j o i n t shall s h a l l be b e coated c o a t e d with w i t h a a coating c o a t i n g system s y s t e m that t h a t meets m e e t s the t h e performance p e r f o r m a n c e requirements r e q u i r e m e n t s for f o r both b o t h substrates s u b s t r a t e s under u n d e r the t h e specified s p e c i f i e d environmental e n v i r o n m e n t a l conditions c o n d i t i o n s and a n d overlaps o v e r l a p s a a minimum m i n i m u m of o f 50 5 0 mm m m (2 ( 2 in) i n ) onto o n t o the t h e carbon c a r b o n steel s t e e l side. s i d e . At A t contact c o n t a c t points p o i n t s such s u c h as a s where w h e r e piping p i p i n g rests r e s t s directly d i r e c t l y on o n a a support, s u p p o r t , either e i t h e r a a saddle s a d d l e type t y p e or o r support s u p p o r t beam b e a m there t h e r e is i s a a potential p o t e n t i a l for f o r crevice c r e v i c e corrosion c o r r o s i o n and a n d metal m e t a l loss l o s s due d u e to t o abrasion. a b r a s i o n . Therefore, T h e r e f o r e , coated c o a t e d surfaces s u r f a c e s which w h i c h are a r e in i n contact c o n t a c t with w i t h other o t h e r surfaces s u r f a c e s shall s h a l l be b e protected p r o t e c t e d with w i t h non-metallic n o n - m e t a l l i c composite c o m p o s i t e wrapping. w r a p p i n g . Such S u c h protection p r o t e c t i o n system s y s t e m shall s h a l l be b e applied a p p l i e d over o v e r fully f u l l y cured c u r e d paint p a i n t on o n resting r e s t i n g beam b e a m and a n d anchor a n c h o r on o n the t h e underside u n d e r s i d e of o f the t h e resting r e s t i n g beam b e a m and a n d covering c o v e r i n g the t h e pipe p i p e extending e x t e n d i n g about a b o u t 150 1 5 0 mm m m on o n either e i t h e r side s i d e in i n addition a d d i t i o n to t o pipe p i p e resting r e s t i n g area a r e a to t o yield y i e l d high h i g h impact i m p a c t and a n d abrasion a b r a s i o n resistance. r e s i s t a n c e . 12.3.1 1 2 . 3 . 1 Spray S p r a y Application A p p l i c a t i o n Hose H o s e and a n d containers c o n t a i n e r s shall s h a l l be b e thoroughly t h o r o u g h l y cleaned c l e a n e d before b e f o r e addition a d d i t i o n of o f new n e w materials. m a t e r i a l s . The T h e spray s p r a y gun g u n shall s h a l l be b e held h e l d no n o closer c l o s e r than t h a n 200 2 0 0 mm m m or o r more m o r e than t h a n 600 6 0 0 mm m m from f r o m the t h e surface s u r f a c e to t o be b e coated. c o a t e d . During D u r i n g application a p p l i c a t i o n the t h e spray s p r a y gun g u n shall s h a l l always a l w a y s be b e held h e l d at a t a a right r i g h t angle a n g l e to t o the t h e substrate. s u b s t r a t e . Each E a c h pass p a s s shall s h a l l overlap o v e r l a p the t h e previous p r e v i o u s one o n e by b y 50 5 0 percent. p e r c e n t . In I n order o r d e r to t o achieve a c h i e v e a a uniform u n i f o r m application, a p p l i c a t i o n , when w h e n large l a r g e surface s u r f a c e areas a r e a s are a r e being b e i n g coated, c o a t e d , spray s p r a y application a p p l i c a t i o n shall s h a l l be b e made m a d e in i n two t w o directions d i r e c t i o n s so s o that t h a t the t h e passes p a s s e s are a r e at a t right r i g h t angles a n g l e s to t o each e a c h other. o t h e r . Pressures P r e s s u r e s and a n d spray s p r a y fan f a n shall s h a l l be b e adjusted a d j u s t e d so s o that t h a t the t h e optimum o p t i m u m spray s p r a y pattern p a t t e r n is i s utilized u t i l i z e d for f o r the t h e surface s u r f a c e being b e i n g coated. c o a t e d . The T h e spray s p r a y equipment e q u i p m e n t and a n d sizes s i z e s of o f tips t i p s for f o r the t h e spray s p r a y guns g u n s shall s h a l l meet m e e t the t h e recommendations r e c o m m e n d a t i o n s set s e t forth f o r t h by b y the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R for f o r the t h e required r e q u i r e d paint p a i n t materials. m a t e r i a l s . Lines L i n e s and a n d pots p o t s shall s h a l l be b e thoroughly t h o r o u g h l y cleaned c l e a n e d before b e f o r e adding a d d i n g new n e w materials, m a t e r i a l s , and a n d only o n l y the t h e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s recommended r e c o m m e n d e d cleaning c l e a n i n g agents a g e n t s shall s h a l l be b e used. u s e d . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 44 4 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Atomizing A t o m i z i n g air a i r and a n d paint-pot p a i n t - p o t pressure p r e s s u r e shall s h a l l be b e regulated r e g u l a t e d to t o the t h e minimum m i n i m u m amount a m o u n t required r e q u i r e d to t o properly p r o p e r l y atomize a t o m i z e coating c o a t i n g material m a t e r i a l for f o r application a p p l i c a t i o n without w i t h o u t dry d r y spray, s p r a y , runs r u n s or o r sags. s a g s . If I f a a particular p a r t i c u l a r coating c o a t i n g system s y s t e m requires r e q u i r e s a a special s p e c i a l pump(s) p u m p ( s ) or o r equipment, e q u i p m e n t , then t h e n only o n l y that t h a t specific s p e c i f i c equipment e q u i p m e n t will w i l l be b e acceptable a c c e p t a b l e for f o r coating c o a t i n g application. a p p l i c a t i o n . An A n adequate a d e q u a t e moisture m o i s t u r e trap t r a p shall s h a l l be b e placed p l a c e d between b e t w e e n the t h e air a i r supply s u p p l y and a n d pressure p r e s s u r e feed f e e d to t o gun. g u n . The T h e trap t r a p shall s h a l l continually c o n t i n u a l l y bleed b l e e d off o f f any a n y water w a t e r or o r oil o i l from f r o m air a i r supply. s u p p l y . Lines L i n e s and a n d pot p o t must m u s t be b e cleaned c l e a n e d before b e f o r e adding a d d i n g new n e w materials. m a t e r i a l s . Suitable S u i t a b l e and a n d working w o r k i n g regulators r e g u l a t o r s and a n d gauges g a u g e s shall s h a l l be b e provided p r o v i d e d for f o r both b o t h air a i r supply s u p p l y to t o pressure-pot p r e s s u r e - p o t and a n d air a i r supply s u p p l y to t o pressure p r e s s u r e gun. g u n . Separate S e p a r a t e regulators r e g u l a t o r s shall s h a l l be b e used u s e d to t o adjust a d j u s t the t h e paint-pot p a i n t - p o t pressure p r e s s u r e and a n d atomization a t o m i z a t i o n pressure. p r e s s u r e . Each E a c h regulator r e g u l a t o r shall s h a l l be b e provided p r o v i d e d with w i t h a a pressure p r e s s u r e gauge g a u g e operating o p e r a t i n g properly p r o p e r l y at a t all a l l times. t i m e s . 12.3.2 1 2 . 3 . 2 Brush B r u s h Application A p p l i c a t i o n Application A p p l i c a t i o n with w i t h brush b r u s h is i s only o n l y acceptable a c c e p t a b l e under u n d e r the t h e following f o l l o w i n g conditions: c o n d i t i o n s : When W h e n areas a r e a s cannot c a n n o t be b e properly p r o p e r l y coated c o a t e d by b y spray s p r a y for f o r justifiable j u s t i f i a b l e reason. r e a s o n . For F o r touch-up t o u c h - u p or o r repair r e p a i r of o f localized l o c a l i z e d damaged d a m a g e d paint p a i n t or o r to t o areas a r e a s of o f incorrectly i n c o r r e c t l y applied a p p l i e d paint. p a i n t . For F o r painting p a i n t i n g of o f stripe-coat. s t r i p e - c o a t . When W h e n the t h e materials m a t e r i a l s to t o be b e applied a p p l i e d are a r e suitable s u i t a b l e for f o r brush b r u s h application. a p p l i c a t i o n . When W h e n applying a p p l y i n g the t h e initial i n i t i a l coat c o a t of o f paint p a i n t to t o corners, c o r n e r s , edges, e d g e s , crevices, c r e v i c e s , holes, h o l e s , welds w e l d s or o r other o t h e r irregular i r r e g u l a r surfaces s u r f a c e s prior p r i o r to t o spray s p r a y application. a p p l i c a t i o n . The T h e number n u m b e r of o f coats c o a t s shall s h a l l be b e adjusted a d j u s t e d to t o comply c o m p l y with w i t h the t h e dry d r y film f i l m thickness t h i c k n e s s requirements. r e q u i r e m e n t s . Paint P a i n t brushes b r u s h e s used u s e d shall s h a l l be b e of o f a a style s t y l e and a n d quality q u a l i t y that t h a t will w i l l permit p e r m i t appropriate a p p r o p r i a t e application a p p l i c a t i o n of o f the t h e material m a t e r i a l being b e i n g applied. a p p l i e d . Material M a t e r i a l applied a p p l i e d by b y brush b r u s h shall s h a l l be b e smooth, s m o o t h , uniform u n i f o r m in i n thickness, t h i c k n e s s , without w i t h o u t any a n y apparent a p p a r e n t surface s u r f a c e defects d e f e c t s such s u c h as a s brush b r u s h marks, m a r k s , runs, r u n s , sags, s a g s , or o r curtains. c u r t a i n s . 12.3.3 1 2 . 3 . 3 Roller R o l l e r Application A p p l i c a t i o n Paint P a i n t application a p p l i c a t i o n by b y roller r o l l e r brush b r u s h is i s not n o t acceptable a c c e p t a b l e because b e c a u s e poor p o o r wetting w e t t i n g of o f the t h e substrate s u b s t r a t e and a n d incorporates i n c o r p o r a t e s air a i r into i n t o the t h e paint p a i n t film. f i l m . Use U s e of o f roller r o l l e r will w i l l not n o t be b e allowed a l l o w e d for f o r application a p p l i c a t i o n of o f any a n y zinc z i n c rich r i c h primer p r i m e r and a n d any a n y type t y p e of o f first f i r s t coat c o a t of o f the t h e paint p a i n t system. s y s t e m . The T h e roller r o l l e r should s h o u l d be b e used, u s e d , subject s u b j e c t to t o COMPANY C O M P A N Y approval, a p p r o v a l , only o n l y for f o r topcoat t o p c o a t application a p p l i c a t i o n when w h e n thickness t h i c k n e s s less l e s s than t h a n 50 5 0 microns m i c r o n s is i s required. r e q u i r e d . Due D u e to t o poor p o o r wetting w e t t i n g of o f the t h e substrate, s u b s t r a t e , roller r o l l e r brush b r u s h is i s not n o t acceptable a c c e p t a b l e for f o r the t h e Primer P r i m e r coat c o a t application. a p p l i c a t i o n . Application A p p l i c a t i o n Checks C h e c k s 12.4.1 1 2 . 4 . 1 Wet W e t Film F i l m Thickness T h i c k n e s s (WFT) ( W F T ) Spot S p o t checks c h e c k s of o f WFT W F T shall s h a l l be b e carried c a r r i e d out o u t during d u r i n g the t h e course c o u r s e of o f the t h e paint p a i n t application a p p l i c a t i o n to t o ensure e n s u r e that t h a t film f i l m thickness t h i c k n e s s is i s being b e i n g maintained. m a i n t a i n e d . This T h i s shall s h a l l be b e completed c o m p l e t e d according a c c o r d i n g to t o ISO I S O 2808, 2 8 0 8 , Method M e t h o d No. N o . 1A 1 A - - comb c o m b gauge. g a u g e . 12.4.2 1 2 . 4 . 2 Dry D r y Film F i l m Thickness T h i c k n e s s (DFT) ( D F T ) Coating C o a t i n g dry d r y film f i l m thickness t h i c k n e s s (DFT) ( D F T ) shall s h a l l be b e measured m e a s u r e d by b y means m e a n s of o f a a thickness t h i c k n e s s meter m e t e r based b a s e d on o n eddy-current e d d y - c u r r e n t or o r electromagnetic e l e c t r o m a g n e t i c techniques, t e c h n i q u e s , in i n accordance a c c o r d a n c e with w i t h ISO I S O 2808, 2 8 0 8 , methods m e t h o d s 7B 7 B (magnetic-flux), ( m a g n e t i c - f l u x ) , 7C 7 C (magnetic-induction) ( m a g n e t i c - i n d u c t i o n ) AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 45 4 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} or o r 7D 7 D (Eddy-current). ( E d d y - c u r r e n t ) . The T h e procedure p r o c e d u r e (including ( i n c l u d i n g sampling s a m p l i n g plan p l a n and a n d areas a r e a s requiring r e q u i r i n g special s p e c i a l consideration), c o n s i d e r a t i o n ) , reading r e a d i n g correction, c o r r e c t i o n , acceptance a c c e p t a n c e criteria, c r i t e r i a , test t e s t report r e p o r t shall s h a l l comply c o m p l y with w i t h ISO I S O 19840. 1 9 8 4 0 . The T h e arithmetic a r i t h m e t i c mean m e a n of o f all a l l the t h e individual i n d i v i d u a l dry d r y film f i l m thicknesses t h i c k n e s s e s shall s h a l l be b e ≥ ≥ NDFT. N D F T . All A l l individual i n d i v i d u a l dry d r y film f i l m thicknesses t h i c k n e s s e s shall s h a l l be b e ≥ ≥ 90% 9 0 % of o f the t h e NDFT. N D F T . Individual I n d i v i d u a l dry d r y film f i l m thicknesses t h i c k n e s s e s between b e t w e e n 90% 9 0 % of o f the t h e NDFT N D F T and a n d the t h e NDFT N D F T are a r e acceptable a c c e p t a b l e provided p r o v i d e d that t h a t the t h e number n u m b e r of o f these t h e s e measurements m e a s u r e m e n t s is i s less l e s s than t h a n 10% 1 0 % of o f the t h e total t o t a l number n u m b e r of o f individual i n d i v i d u a l measurements m e a s u r e m e n t s taken. t a k e n . The T h e requirement r e q u i r e m e n t below b e l o w for f o r maximum m a x i m u m DFT D F T shall s h a l l be b e added a d d e d to t o acceptance a c c e p t a n c e criteria. c r i t e r i a . For F o r each e a c h individual i n d i v i d u a l layer l a y e r the t h e maximum m a x i m u m allowed a l l o w e d DFT D F T shall s h a l l be b e considered c o n s i d e r e d as a s 1.5 1 . 5 times t i m e s the t h e NDFT, N D F T , except: e x c e p t : For F o r areas a r e a s such s u c h as a s corners c o r n e r s or o r repairs r e p a i r s where w h e r e overlaps o v e r l a p s are a r e difficult d i f f i c u l t to t o avoid a v o i d for f o r such s u c h areas a r e a s a a maximum m a x i m u m of o f 2.5 2 . 5 times t i m e s the t h e NDFT N D F T shall s h a l l be b e accepted. a c c e p t e d . Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R recommendation r e c o m m e n d a t i o n is i s lower l o w e r than t h a n 1.5 1 . 5 times t i m e s the t h e NDFT, N D F T , in i n this t h i s case c a s e the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R recommendation r e c o m m e n d a t i o n shall s h a l l apply. a p p l y . 12.4.3 1 2 . 4 . 3 Over-coating O v e r - c o a t i n g Colours C o l o u r s Different D i f f e r e n t colours c o l o u r s shall s h a l l be b e used u s e d for f o r all a l l successive s u c c e s s i v e coats c o a t s of o f the t h e paint p a i n t system. s y s t e m . The T h e finishing f i n i s h i n g coat c o a t of o f the t h e required r e q u i r e d colour c o l o u r shall s h a l l be b e sufficiently s u f f i c i e n t l y opaque o p a q u e to t o cover c o v e r the t h e shade s h a d e of o f the t h e undercoat. u n d e r c o a t . For F o r certain c e r t a i n light l i g h t topcoat t o p c o a t colours, c o l o u r s , it i t may m a y be b e necessary n e c e s s a r y to t o apply a p p l y a a thicker t h i c k e r or o r an a n additional a d d i t i o n a l topcoat t o p c o a t to t o achieve a c h i e v e complete c o m p l e t e cover c o v e r of o f the t h e undercoat. u n d e r c o a t . 12.4.4 1 2 . 4 . 4 Over-coating O v e r - c o a t i n g and a n d Curing C u r i n g Time T i m e Prior P r i o r to t o applying a p p l y i n g a a succeeding s u c c e e d i n g coat, c o a t , all a l l previous p r e v i o u s coatings c o a t i n g s shall s h a l l be b e allowed a l l o w e d to t o dry d r y in i n accordance a c c o r d a n c e with w i t h timeframes t i m e f r a m e s specified s p e c i f i e d by b y the t h e Coating C o a t i n g MANUFACTURER. M A N U F A C T U R E R . The T h e maximum m a x i m u m over-coating o v e r - c o a t i n g interval i n t e r v a l shall s h a l l be b e 21 2 1 days d a y s or o r the t h e maximum m a x i m u m over o v e r coating c o a t i n g time t i m e recommended r e c o m m e n d e d by b y the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R whichever w h i c h e v e r is i s shorter. s h o r t e r . In I n case c a s e over-coating o v e r - c o a t i n g interval i n t e r v a l is i s expired, e x p i r e d , the t h e previously p r e v i o u s l y coated c o a t e d surface s u r f a c e shall s h a l l be b e sweep s w e e p (light) ( l i g h t ) abrasive a b r a s i v e blasted b l a s t e d to t o create c r e a t e a a mechanical m e c h a n i c a l key k e y to t o subsequent s u b s e q u e n t coat c o a t except e x c e p t for f o r primer p r i m e r in i n which w h i c h full f u l l abrasive a b r a s i v e blasting b l a s t i n g to t o original o r i g i n a l specification s p e c i f i c a t i o n is i s recommended. r e c o m m e n d e d . Prior P r i o r to t o overcoating, o v e r c o a t i n g , over-runs, o v e r - r u n s , drips d r i p s and a n d other o t h e r imperfections i m p e r f e c t i o n s shall s h a l l be b e removed r e m o v e d and a n d repaired. r e p a i r e d . If I f the t h e DFT D F T does d o e s not n o t meet m e e t the t h e requirements r e q u i r e m e n t s of o f this t h i s specification, s p e c i f i c a t i o n , repair r e p a i r work w o r k shall s h a l l be b e applied a p p l i e d until u n t i l correct c o r r e c t DFT D F T readings r e a d i n g s are a r e achieved. a c h i e v e d . 12.4.5 1 2 . 4 . 5 Zinc Z i n c Rich R i c h Primers P r i m e r s Zinc Z i n c rich r i c h primers p r i m e r s shall s h a l l be b e applied a p p l i e d over o v e r carbon c a r b o n and a n d low l o w alloy a l l o y steel s t e e l surfaces s u r f a c e s only. o n l y . Paints P a i n t s containing c o n t a i n i n g metallic m e t a l l i c zinc z i n c shall s h a l l not n o t be b e applied, a p p l i e d , over o v e r sprayed s p r a y e d or o r dripped d r i p p e d onto o n t o stainless s t a i n l e s s steel s t e e l components. c o m p o n e n t s . During D u r i n g application, a p p l i c a t i o n , the t h e product p r o d u c t shall s h a l l be b e stirred s t i r r e d at a t all a l l times. t i m e s . If I f relative r e l a t i v e humidity h u m i d i t y is i s below b e l o w 60%, 6 0 % , the t h e painted p a i n t e d surface s u r f a c e shall s h a l l be b e sprayed s p r a y e d with w i t h fresh f r e s h water w a t e r for f o r at a t least l e a s t two t w o hours h o u r s after a f t e r application a p p l i c a t i o n to t o enhance e n h a n c e curing c u r i n g of o f inorganic i n o r g a n i c zinc z i n c primer. p r i m e r . A A solvent s o l v e n t rub r u b test t e s t using u s i n g MEK M E K in i n accordance a c c o r d a n c e with w i t h ASTM A S T M D4752 D 4 7 5 2 shall s h a l l be b e carried c a r r i e d out o u t to t o ensure e n s u r e inorganic i n o r g a n i c zinc z i n c primers p r i m e r s are a r e fully f u l l y cured c u r e d before b e f o r e over-coating. o v e r - c o a t i n g . The T h e rating r a t i n g shall s h a l l be b e minimum m i n i m u m 4. 4 . Zinc Z i n c primers p r i m e r s shall s h a l l be b e overcoated o v e r c o a t e d as a s soon s o o n as a s possible. p o s s i b l e . Zinc Z i n c salts s a l t s (white ( w h i t e rust) r u s t ) shall s h a l l be b e removed r e m o v e d in i n accordance a c c o r d a n c e with w i t h the t h e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s instructions i n s t r u c t i o n s prior p r i o r to t o overcoating. o v e r c o a t i n g . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 46 4 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Finished F i n i s h e d Coating C o a t i n g 12.5.1 1 2 . 5 . 1 General G e n e r a l Coating C o a t i n g Appearance A p p e a r a n c e The T h e completed c o m p l e t e d coating c o a t i n g shall s h a l l be b e free f r e e from f r o m defects d e f e c t s such s u c h as a s runs, r u n s , sags, s a g s , holidays, h o l i d a y s , pinholes, p i n h o l e s , bubbles, b u b b l e s , blisters, b l i s t e r s , orange o r a n g e peel, p e e l , grit g r i t inclusions, i n c l u s i o n s , dust d u s t inclusions i n c l u s i o n s or o r other o t h e r deleterious d e l e t e r i o u s anomalies a n o m a l i e s and a n d be b e of o f good g o o d visual v i s u a l appearance. a p p e a r a n c e . The T h e topcoat t o p c o a t shall s h a l l completely c o m p l e t e l y cover c o v e r the t h e colour c o l o u r of o f the t h e underlying u n d e r l y i n g layers. l a y e r s . If I f anti-skid a n t i - s k i d systems s y s t e m s are a r e applied, a p p l i e d , the t h e anti-skid a n t i - s k i d material m a t e r i a l shall s h a l l be b e uniformly u n i f o r m l y dispersed d i s p e r s e d on o n the t h e surface s u r f a c e of o f the t h e coating. c o a t i n g . 12.5.2 1 2 . 5 . 2 Top-coat T o p - c o a t Colour C o l o u r The T h e final f i n a l topcoat t o p c o a t colour c o l o u r for f o r external e x t e r n a l coatings c o a t i n g s shall s h a l l comply c o m p l y with w i t h 0 0 through t h r o u g h APPENDIX A P P E N D I X A10. A 1 0 . 12.5.3 1 2 . 5 . 3 Total T o t a l DFT D F T The T h e same s a m e requirements r e q u i r e m e n t s as a s for f o r individual i n d i v i d u a l layer l a y e r DFT D F T shall s h a l l apply. a p p l y . See S e e Section S e c t i o n 12.4.2. 1 2 . 4 . 2 . 12.5.4 1 2 . 5 . 4 Adhesion A d h e s i o n The T h e quality q u a l i t y of o f adhesion a d h e s i o n between b e t w e e n the t h e coating c o a t i n g system s y s t e m and a n d the t h e steel s t e e l substrate, s u b s t r a t e , and a n d of o f the t h e adhesion a d h e s i o n between b e t w e e n the t h e coating c o a t i n g layers, l a y e r s , shall s h a l l be b e measured m e a s u r e d as a s follows: f o l l o w s : 5 5 MPa M P a for f o r zinc z i n c primed p r i m e d coating c o a t i n g systems. s y s t e m s . 7 7 MPa M P a for f o r non-zinc n o n - z i n c primed p r i m e d coatings c o a t i n g s systems. s y s t e m s . For F o r coating c o a t i n g systems s y s t e m s with w i t h a a maximum m a x i m u m total t o t a l NDFT N D F T of o f 150 1 5 0 µm, µ m , a a crosscut c r o s s c u t test t e s t in i n accordance a c c o r d a n c e with w i t h ISO I S O 2409, 2 4 0 9 , Class C l a s s O. O . Testing T e s t i n g shall s h a l l be b e completed c o m p l e t e d on o n fully f u l l y cured c u r e d systems s y s t e m s according a c c o r d i n g to t o the t h e Coating C o a t i n g MANUFACTURERs M A N U F A C T U R E R s recommendations r e c o m m e n d a t i o n s given g i v e n in i n the t h e product p r o d u c t datasheet. d a t a s h e e t . This T h i s shall s h a l l not n o t be b e less l e s s than t h a n 7 7 days d a y s after a f t e r the t h e application a p p l i c a t i o n of o f the t h e final f i n a l layer l a y e r for f o r epoxy e p o x y systems. s y s t e m s . Adhesion A d h e s i o n testing t e s t i n g shall s h a l l be b e carried c a r r i e d out o u t on o n test t e s t plates p l a t e s coated c o a t e d at a t the t h e same s a m e time t i m e as a s the t h e inspected i n s p e c t e d components. c o m p o n e n t s . 12.5.5 1 2 . 5 . 5 Holiday H o l i d a y Detection D e t e c t i o n Holiday H o l i d a y detection d e t e c t i o n shall s h a l l be b e carried c a r r i e d out o u t in i n accordance a c c o r d a n c e with w i t h ASTM A S T M D5162 D 5 1 6 2 on o n 100% 1 0 0 % of o f coated c o a t e d area a r e a for f o r external e x t e r n a l coatings c o a t i n g s of o f buried b u r i e d tanks, t a n k s , vessels v e s s e l s and a n d piping. p i p i n g . The T h e high h i g h voltage v o l t a g e technique t e c h n i q u e (ASTM ( A S T M D5162 D 5 1 6 2 test t e s t method m e t h o d B) B ) shall s h a l l be b e used u s e d for f o r coating c o a t i n g systems s y s t e m s with w i t h a a nominal n o m i n a l total t o t a l DFT D F T ≥ ≥ 500 5 0 0 µm. µ m . For F o r coating c o a t i n g systems s y s t e m s with w i t h a a nominal n o m i n a l total t o t a l DFT D F T < < 500 5 0 0 µm, µ m , the t h e wet w e t sponge s p o n g e technique t e c h n i q u e with w i t h low l o w voltage v o l t a g e holiday h o l i d a y detector d e t e c t o r at a t 90V 9 0 V (ASTM ( A S T M D5162 D 5 1 6 2 test t e s t method m e t h o d A) A ) shall s h a l l be b e used. u s e d . Defects D e f e c t s found f o u n d shall s h a l l be b e marked, m a r k e d , repaired r e p a i r e d and a n d retested r e t e s t e d in i n accordance a c c o r d a n c e with w i t h this t h i s specification. s p e c i f i c a t i o n . The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l provide p r o v i d e the t h e necessary n e c e s s a r y equipment e q u i p m e n t for f o r calibrating c a l i b r a t i n g the t h e holiday h o l i d a y detector. d e t e c t o r . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 47 4 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} REPAIR R E P A I R General G e n e r a l Requirements R e q u i r e m e n t s SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l submit s u b m i t a a repair r e p a i r procedure p r o c e d u r e for f o r each e a c h coating c o a t i n g system. s y s t e m . Prior P r i o r to t o the t h e application a p p l i c a t i o n of o f succeeding s u c c e e d i n g coats, c o a t s , all a l l damaged d a m a g e d and a n d defective d e f e c t i v e areas a r e a s shall s h a l l be b e repaired r e p a i r e d to t o specification s p e c i f i c a t i o n requirements. r e q u i r e m e n t s . Adhesion A d h e s i o n qualification q u a l i f i c a t i o n tests t e s t s are a r e mandatory m a n d a t o r y and a n d shall s h a l l be b e performed p e r f o r m e d to t o determine d e t e r m i n e the t h e compatibility c o m p a t i b i l i t y for f o r each e a c h repair r e p a i r method. m e t h o d . Surface S u r f a c e preparation p r e p a r a t i o n shall s h a l l wherever w h e r e v e r possible p o s s i b l e be b e carried c a r r i e d out o u t by b y dry d r y blast b l a s t cleaning. c l e a n i n g . If I f dry d r y blast b l a s t cleaning c l e a n i n g is i s not n o t specified s p e c i f i e d or o r not n o t feasible f e a s i b l e (e.g. ( e . g . due d u e to t o limited l i m i t e d access, a c c e s s , risks r i s k s of o f damage d a m a g e to t o equipment, e q u i p m e n t , light l i g h t gauge g a u g e steel, s t e e l , the t h e proximity p r o x i m i t y of o f electrical e l e c t r i c a l components c o m p o n e n t s or o r instrumentation), i n s t r u m e n t a t i o n ) , then t h e n power p o w e r tool t o o l to t o manual m a n u a l cleaning c l e a n i n g by b y mechanically m e c h a n i c a l l y operated o p e r a t e d tools t o o l s shall s h a l l be b e performed. p e r f o r m e d . In I n this t h i s instance, i n s t a n c e , the t h e use u s e of o f power p o w e r or o r mechanically m e c h a n i c a l l y operated o p e r a t e d tools t o o l s is i s subject s u b j e c t to t o COMPANY C O M P A N Y approval. a p p r o v a l . Unless U n l e s s otherwise o t h e r w i s e specified s p e c i f i e d Bristle B r i s t l e Blasting, B l a s t i n g , power p o w e r tooling t o o l i n g shall s h a l l be b e carried c a r r i e d out o u t in i n accordance a c c o r d a n c e with w i t h the t h e requirements r e q u i r e m e n t s of o f ISO I S O 8504-3 8 5 0 4 - 3 and a n d ISO I S O 8501-1 8 5 0 1 - 1 Grade G r a d e St S t 3. 3 . Power P o w e r tool t o o l cleaning c l e a n i n g (grinding) ( g r i n d i n g ) to t o Barge B a r g e metal m e t a l shall s h a l l be b e completed c o m p l e t e d in i n accordance a c c o r d a n c e with w i t h SSPC-SP S S P C - S P 11, 1 1 , if i f approved a p p r o v e d by b y COMPANY. C O M P A N Y . Bristle B r i s t l e Blaster B l a s t e r power p o w e r tooling t o o l i n g is i s acceptable a c c e p t a b l e for f o r use u s e on o n small s m a l l area a r e a preparation p r e p a r a t i o n such s u c h as a s inaccessible i n a c c e s s i b l e areas. a r e a s . Areas A r e a s and a n d frequency f r e q u e n c y of o f use u s e are a r e subject s u b j e c t to t o COMPANY C O M P A N Y approval. a p p r o v a l . Compare C o m p a r e the t h e degree d e g r e e of o f cleaning c l e a n i n g offered o f f e r e d by b y bristle b r i s t l e blasting b l a s t i n g utilizing u t i l i z i n g the t h e pictorial p i c t o r i a l standard s t a n d a r d issued i s s u e d by b y the t h e Steel S t e e l Structures S t r u c t u r e s Painting P a i n t i n g Council, C o u n c i l , SSPC-VIS S S P C - V I S 3. 3 . When W h e n bristle b r i s t l e blasting b l a s t i n g technique t e c h n i q u e used u s e d for f o r inaccessible i n a c c e s s i b l e area a r e a surface s u r f a c e preparation, p r e p a r a t i o n , a a surface s u r f a c e tolerant t o l e r a n t coating c o a t i n g system s y s t e m shall s h a l l be b e applied. a p p l i e d . The T h e surface s u r f a c e tolerant t o l e r a n t coating c o a t i n g system s y s t e m is i s subject s u b j e c t to t o COMPANY C O M P A N Y approval. a p p r o v a l . If I f the t h e surface s u r f a c e being b e i n g prepared p r e p a r e d lies l i e s adjacent a d j a c e n t to t o a a coated c o a t e d surface s u r f a c e not n o t requiring r e q u i r i n g to t o be b e repaired, r e p a i r e d , the t h e surface s u r f a c e preparation p r e p a r a t i o n shall s h a l l overlap o v e r l a p the t h e coated c o a t e d surface s u r f a c e by b y at a t least l e a s t 50 5 0 mm. m m . The T h e remainder r e m a i n d e r of o f existing e x i s t i n g coated c o a t e d surface s u r f a c e shall s h a l l be b e adequately a d e q u a t e l y protected p r o t e c t e d with w i t h shields s h i e l d s or o r screens s c r e e n s to t o prevent p r e v e n t any a n y possible p o s s i b l e damage d a m a g e to t o the t h e coating. c o a t i n g . Inorganic I n o r g a n i c zinc z i n c primer p r i m e r shall s h a l l not n o t overlap o v e r l a p adjacent a d j a c e n t intermediate i n t e r m e d i a t e and a n d finish f i n i s h coats. c o a t s . Any A n y overlapping o v e r l a p p i n g shall s h a l l be b e removed r e m o v e d with w i t h fine f i n e grade g r a d e of o f emery e m e r y paper. p a p e r . Areas A r e a s with w i t h inadequate i n a d e q u a t e painting p a i n t i n g thickness t h i c k n e s s shall s h a l l be b e thoroughly t h o r o u g h l y cleaned, c l e a n e d , prepared p r e p a r e d and a n d additional a d d i t i o n a l compatible c o m p a t i b l e coats c o a t s applied a p p l i e d until u n t i l they t h e y meet m e e t this t h i s specification. s p e c i f i c a t i o n . These T h e s e additional a d d i t i o n a l coats c o a t s shall s h a l l blend b l e n d in i n with w i t h the t h e final f i n a l coating c o a t i n g on o n adjoining a d j o i n i n g areas. a r e a s . Colour C o l o u r match m a t c h shall s h a l l be b e achieved. a c h i e v e d . Painting P a i n t i n g Damage D a m a g e Not N o t Exposing E x p o s i n g Substrate S u b s t r a t e Surface S u r f a c e Surfaces S u r f a c e s to t o be b e over o v e r coated c o a t e d which w h i c h become b e c o m e contaminated c o n t a m i n a t e d or o r damaged d a m a g e d shall s h a l l be b e cleaned c l e a n e d by b y solvent s o l v e n t cleaning c l e a n i n g and a n d / / or o r lightly l i g h t l y brush b r u s h blasted b l a s t e d ensuring e n s u r i n g that t h a t the t h e surface s u r f a c e is i s free f r e e of o f all a l l contaminations c o n t a m i n a t i o n s prior p r i o r to t o applying a p p l y i n g the t h e following f o l l o w i n g coats. c o a t s . After A f t e r cleaning, c l e a n i n g , any a n y residual r e s i d u a l contaminants c o n t a m i n a n t s shall s h a l l be b e removed r e m o v e d by b y dry d r y compressed c o m p r e s s e d air a i r and a n d wiped w i p e d by b y hand h a n d with w i t h clean, c l e a n , dry d r y rags. r a g s . The T h e painting p a i n t i n g around a r o u n d the t h e damaged d a m a g e d area a r e a shall s h a l l be b e chamfered c h a m f e r e d by b y approved a p p r o v e d methods m e t h o d s to t o ensure e n s u r e continuity c o n t i n u i t y of o f the t h e patch p a t c h coating. c o a t i n g . The T h e full f u l l painting p a i n t i n g system s y s t e m shall s h a l l then t h e n be b e reapplied r e a p p l i e d strictly s t r i c t l y in i n accordance a c c o r d a n c e with w i t h the t h e specification. s p e c i f i c a t i o n . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 48 4 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Painting P a i n t i n g Damage D a m a g e Exposing E x p o s i n g Substrate S u b s t r a t e Surface S u r f a c e and a n d Field F i e l d Welds W e l d s Damaged D a m a g e d areas a r e a s and a n d all a l l Field F i e l d welds w e l d s shall s h a l l be b e abrasive a b r a s i v e blasted b l a s t e d and a n d prepared p r e p a r e d to t o original o r i g i n a l specification s p e c i f i c a t i o n and a n d the t h e coating c o a t i n g system s y s t e m re-applied r e - a p p l i e d in i n accordance a c c o r d a n c e with w i t h relevant r e l e v a n t paint p a i n t specification. s p e c i f i c a t i o n . All A l l cleaning c l e a n i n g shall s h a l l carry c a r r y over o v e r onto o n t o the t h e tightly t i g h t l y adhering a d h e r i n g surrounding s u r r o u n d i n g coating c o a t i n g not n o t less l e s s than t h a n 50 5 0 mm m m all a l l around. a r o u n d . Edges E d g e s shall s h a l l be b e chamfered c h a m f e r e d by b y a a method m e t h o d approved a p p r o v e d by b y the t h e COMPANY. C O M P A N Y . Repair R e p a i r of o f Zinc Z i n c Silicate S i l i c a t e Primer P r i m e r Damaged D a m a g e d surfaces s u r f a c e s of o f zinc z i n c primer p r i m e r shall s h a l l be b e cleaned c l e a n e d to t o remove r e m o v e all a l l loose l o o s e materials m a t e r i a l s and a n d blast b l a s t cleaned c l e a n e d with w i t h a a portable p o r t a b l e vacuum v a c u u m blast b l a s t cleaning c l e a n i n g unit. u n i t . The T h e blasted b l a s t e d surface s u r f a c e shall s h a l l be b e painted p a i n t e d with w i t h one o n e coat c o a t of o f the t h e primer. p r i m e r . If I f blast b l a s t cleaning c l e a n i n g is i s not n o t practical, p r a c t i c a l , power p o w e r tool t o o l cleaning c l e a n i n g may m a y be b e used u s e d subject s u b j e c t to t o the t h e COMPANY C O M P A N Y and a n d CONTRACTOR C O N T R A C T O R approval. a p p r o v a l . In I n such s u c h cases, c a s e s , subject s u b j e c t to t o operating o p e r a t i n g temperature t e m p e r a t u r e limitations, l i m i t a t i o n s , polyamide p o l y a m i d e epoxy e p o x y zinc z i n c primer p r i m e r may m a y be b e used u s e d in i n lieu l i e u of o f zinc z i n c silicate s i l i c a t e primer. p r i m e r . Use U s e of o f polyamide p o l y a m i d e epoxy e p o x y zinc z i n c primer p r i m e r is i s subject s u b j e c t to t o COMPANY C O M P A N Y and a n d CONTRACTOR C O N T R A C T O R approval. a p p r o v a l . Repair R e p a i r of o f Fully F u l l y Cured C u r e d Epoxy E p o x y Painting P a i n t i n g Repairs R e p a i r s to t o fully f u l l y cured c u r e d epoxy e p o x y painting p a i n t i n g shall s h a l l only o n l y be b e carried c a r r i e d out o u t after a f t e r the t h e surface s u r f a c e to t o be b e painted p a i n t e d has h a s been b e e n suitably s u i t a b l y abraded a b r a d e d by b y light l i g h t (sweep) ( s w e e p ) abrasive a b r a s i v e blasting b l a s t i n g to t o provide p r o v i d e an a n adequate a d e q u a t e profile p r o f i l e for f o r further f u r t h e r coating c o a t i n g to t o be b e applied. a p p l i e d . INSPECTION I N S P E C T I O N AND A N D TESTING T E S T I N G General G e n e r a l The T h e COMPANY C O M P A N Y and a n d CONTRACTOR C O N T R A C T O R shall s h a l l have h a v e the t h e right r i g h t to t o inspect i n s p e c t the t h e paint p a i n t work w o r k at a t all a l l stages s t a g e s of o f preparation p r e p a r a t i o n and a n d to t o reject r e j e c t any a n y tools, t o o l s , materials, m a t e r i a l s , equipment e q u i p m e n t or o r work w o r k which w h i c h do d o not n o t conform c o n f o r m to t o this t h i s specification. s p e c i f i c a t i o n . Before B e f o r e painting p a i n t i n g activities a c t i v i t i e s commences, c o m m e n c e s , the t h e CONTRACTOR C O N T R A C T O R shall s h a l l submit s u b m i t an a n Inspection I n s p e c t i o n and a n d Test T e s t plan p l a n for f o r COMPANY C O M P A N Y approval. a p p r o v a l . CONTRACTOR C O N T R A C T O R shall s h a l l employ e m p l o y a a qualified q u a l i f i e d Painting P a i n t i n g Inspector I n s p e c t o r whose w h o s e resume r e s u m e shall s h a l l be b e approved a p p r o v e d by b y the t h e COMPANY. C O M P A N Y . CONTRACTOR C O N T R A C T O R Qualified Q u a l i f i e d Inspector I n s p e c t o r shall s h a l l have h a v e either e i t h e r NACE N A C E CIP C I P Level-2 L e v e l - 2 (National ( N a t i o n a l Association A s s o c i a t i o n of o f Corrosion C o r r o s i o n Engineers), E n g i n e e r s ) , FROSIO F R O S I O Level-2 L e v e l - 2 (The ( T h e Norwegian N o r w e g i a n Professional P r o f e s s i o n a l Council C o u n c i l for f o r Education E d u c a t i o n and a n d Certification C e r t i f i c a t i o n of o f Inspectors I n s p e c t o r s for f o r Surface S u r f a c e Treatment) T r e a t m e n t ) or o r BGAS-CSWIP B G A S - C S W I P Level L e v e l 2 2 certification c e r t i f i c a t i o n or o r equivalent e q u i v a l e n t and a n d approved a p p r o v e d by b y COMPANY. C O M P A N Y . All A l l items i t e m s painted p a i n t e d by b y the t h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l be b e inspected i n s p e c t e d on o n arrival. a r r i v a l . All A l l damaged d a m a g e d areas a r e a s shall s h a l l be b e repaired r e p a i r e d by b y SUB-CONTRACTOR S U B - C O N T R A C T O R / / CONTRACTOR. C O N T R A C T O R . In I n cases c a s e s where w h e r e there t h e r e is i s damage d a m a g e of o f more m o r e than t h a n 5% 5 % of o f the t h e surface s u r f a c e area a r e a not n o t exposing e x p o s i n g to t o Barge B a r g e metal m e t a l or, o r , the t h e finish f i n i s h coat c o a t appearance a p p e a r a n c e is i s not n o t acceptable, a c c e p t a b l e , COMPANY C O M P A N Y reserves r e s e r v e s the t h e right r i g h t to t o instruct i n s t r u c t CONTRACTOR C O N T R A C T O R to t o rectify r e c t i f y the t h e defects d e f e c t s in i n accordance a c c o r d a n c e to t o this t h i s specification s p e c i f i c a t i o n at a t no n o cost c o s t to t o COMPANY. C O M P A N Y . Minimum M i n i m u m inspection i n s p e c t i o n intervention i n t e r v e n t i o n points p o i n t s / / items i t e m s shall s h a l l be b e included i n c l u d e d in i n ITP I T P as a s minimum. m i n i m u m . Before B e f o r e Surface S u r f a c e Preparation P r e p a r a t i o n Prior P r i o r to t o initiation i n i t i a t i o n of o f blast b l a s t cleaning, c l e a n i n g , the t h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l confirm c o n f i r m that t h a t all a l l environmental e n v i r o n m e n t a l and a n d safety s a f e t y requirements r e q u i r e m e n t s relating r e l a t i n g to t o blast b l a s t cleaning c l e a n i n g have h a v e been b e e n met. m e t . Before B e f o r e and a n d During D u r i n g Paint P a i n t Application A p p l i c a t i o n Prior P r i o r to t o painting, p a i n t i n g , all a l l surfaces s u r f a c e s shall s h a l l be b e visually v i s u a l l y inspected i n s p e c t e d to t o assure a s s u r e that t h a t the t h e proper p r o p e r surface s u r f a c e conditions c o n d i t i o n s necessary n e c e s s a r y for f o r painting p a i n t i n g exist. e x i s t . SUB-CONTRACTOR S U B - C O N T R A C T O R shall: s h a l l : Verify V e r i f y and a n d document d o c u m e n t that t h a t surface s u r f a c e preparation p r e p a r a t i o n cleanliness c l e a n l i n e s s and a n d surface s u r f a c e profile p r o f i l e are a r e as a s specified. s p e c i f i e d . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 49 4 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Surface S u r f a c e profile p r o f i l e testing t e s t i n g shall s h a l l be b e carried c a r r i e d out o u t by b y utilization u t i l i z a t i o n of o f a a CONTRACTOR C O N T R A C T O R approved a p p r o v e d instrument i n s t r u m e n t and a n d in i n accordance a c c o r d a n c e with w i t h ISO I S O 8503-2. 8 5 0 3 - 2 . Verify V e r i f y that t h a t blast b l a s t cleaned c l e a n e d surfaces s u r f a c e s have h a v e been b e e n kept k e p t free f r e e of o f contamination. c o n t a m i n a t i o n . Tests T e s t s to t o indicate i n d i c a t e the t h e presence p r e s e n c e of o f chlorides c h l o r i d e s and a n d dust d u s t shall s h a l l be b e carried c a r r i e d out o u t in i n accordance a c c o r d a n c e with w i t h ISO I S O 8502-1, 8 5 0 2 - 1 , ISO I S O 8502-6 8 5 0 2 - 6 & & 9 9 and a n d ISO I S O 8502- 8 5 0 2 - 3, 3 , respectively. r e s p e c t i v e l y . The T h e maximum m a x i m u m allowable a l l o w a b l e level l e v e l of o f contamination c o n t a m i n a t i o n shall s h a l l be b e 20 2 0 mg/m². m g / m ² . Surfaces S u r f a c e s that t h a t do d o not n o t meet m e e t this t h i s criterion c r i t e r i o n shall s h a l l be b e reprocessed. r e p r o c e s s e d . Just J u s t prior p r i o r to t o painting, p a i n t i n g , inspect i n s p e c t surface s u r f a c e cleanliness c l e a n l i n e s s and a n d profile p r o f i l e again a g a i n to t o assure a s s u r e that t h a t no n o surface s u r f a c e imperfections, i m p e r f e c t i o n s , moisture, m o i s t u r e , or o r other o t h e r contaminants c o n t a m i n a n t s are a r e present. p r e s e n t . Verify V e r i f y that t h a t elapsed e l a p s e d time t i m e from f r o m blasting b l a s t i n g has h a s not n o t exceeded e x c e e d e d specified s p e c i f i e d time t i m e between b e t w e e n blasting b l a s t i n g and a n d painting. p a i n t i n g . Verify V e r i f y that t h a t surfaces s u r f a c e s not n o t to t o be b e coated c o a t e d are a r e masked m a s k e d off o f f or o r otherwise o t h e r w i s e protected. p r o t e c t e d . Document D o c u m e n t the t h e air a i r temperature, t e m p e r a t u r e , humidity, h u m i d i t y , and a n d substrate s u b s t r a t e surface s u r f a c e temperature. t e m p e r a t u r e . Verify V e r i f y that t h a t storage, s t o r a g e , mixing, m i x i n g , thinning, t h i n n i n g , and a n d application a p p l i c a t i o n of o f primer, p r i m e r , intermediate, i n t e r m e d i a t e , and a n d finish f i n i s h coats c o a t s are a r e in i n accordance a c c o r d a n c e with w i t h the t h e application a p p l i c a t i o n data. d a t a . Verify V e r i f y by b y spot s p o t checking c h e c k i n g the t h e Wet W e t Film F i l m Thickness T h i c k n e s s (WFT) ( W F T ) during d u r i n g the t h e course c o u r s e of o f the t h e paint p a i n t application a p p l i c a t i o n to t o ensure e n s u r e that t h a t the t h e film f i l m thickness t h i c k n e s s is i s being b e i n g maintained. m a i n t a i n e d . These T h e s e checks c h e c k s shall s h a l l be b e performed p e r f o r m e d according a c c o r d i n g to t o the t h e procedure p r o c e d u r e described d e s c r i b e d in i n ISO I S O 2808, 2 8 0 8 , Method M e t h o d No. N o . 7B. 7 B . Verify V e r i f y the t h e level l e v e l of o f dust d u s t contamination c o n t a m i n a t i o n at a t the t h e same s a m e frequency f r e q u e n c y as a s surface s u r f a c e profile p r o f i l e measurements m e a s u r e m e n t s in i n accordance a c c o r d a n c e with w i t h ISO I S O 8502-3. 8 5 0 2 - 3 . The T h e Cleanliness C l e a n l i n e s s rating r a t i n g shall s h a l l be b e 2 2 or o r better. b e t t e r . After A f t e r Painting P a i n t i n g After A f t e r application a p p l i c a t i o n of o f painting, p a i n t i n g , SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l verify v e r i f y and a n d document d o c u m e n t dry d r y film f i l m thickness t h i c k n e s s of o f the t h e primer, p r i m e r , intermediate i n t e r m e d i a t e and a n d finish f i n i s h coats. c o a t s . In I n accordance a c c o r d a n c e with w i t h SSPC-PA S S P C - P A 2. 2 . Each E a c h coat c o a t of o f a a system s y s t e m and a n d the t h e complete c o m p l e t e system s y s t e m shall s h a l l be b e visually v i s u a l l y inspected i n s p e c t e d for f o r adhesion a d h e s i o n and a n d surface s u r f a c e imperfections. i m p e r f e c t i o n s . If I f upon u p o n visual v i s u a l inspection, i n s p e c t i o n , loss l o s s of o f adhesion a d h e s i o n is i s suspected s u s p e c t e d or o r found, f o u n d , an a n adhesion a d h e s i o n test t e s t shall s h a l l be b e made. m a d e . In I n all a l l cases, c a s e s , complete c o m p l e t e system s y s t e m involving i n v o l v i n g silicone-based s i l i c o n e - b a s e d paint p a i n t shall s h a l l be b e tested t e s t e d for f o r adhesion a d h e s i o n by b y pull-off p u l l - o f f test t e s t method. m e t h o d . The T h e adhesion a d h e s i o n of o f the t h e primer p r i m e r to t o the t h e steel s t e e l substrate s u b s t r a t e and a n d the t h e inter-coat i n t e r - c o a t adhesion a d h e s i o n of o f the t h e subsequent s u b s e q u e n t coat(s) c o a t ( s ) after a f t e r curing c u r i n g shall s h a l l be b e determined d e t e r m i n e d by b y the t h e application a p p l i c a t i o n of o f either e i t h e r a a cross-cut c r o s s - c u t test t e s t in i n accordance a c c o r d a n c e with w i t h ISO I S O 2409 2 4 0 9 to t o maximum m a x i m u m grade g r a d e C2 C 2 or o r a a pull-off p u l l - o f f test t e s t described d e s c r i b e d in i n ISO I S O 4624, 4 6 2 4 , 5 5 MPa M P a for f o r zinc z i n c primer p r i m e r based b a s e d system s y s t e m and a n d 7 7 MPa M P a for f o r non-zinc n o n - z i n c primer p r i m e r system. s y s t e m . TSA T S A coatings c o a t i n g s applied a p p l i e d to t o blast b l a s t cleaned c l e a n e d steel s t e e l surface, s u r f a c e , exhibiting e x h i b i t i n g an a n adhesion a d h e s i o n of o f less l e s s than t h a n 7 7 MPa M P a shall s h a l l be b e rejected. r e j e c t e d . Each E a c h painting p a i n t i n g system s y s t e m and a n d repair r e p a i r method m e t h o d shall s h a l l be b e tested t e s t e d on o n a a test t e s t plate p l a t e for f o r an a n adhesion a d h e s i o n qualification q u a l i f i c a t i o n test. t e s t . The T h e test t e s t plate p l a t e shall s h a l l be b e painted p a i n t e d at a t the t h e same s a m e time t i m e and a n d under u n d e r same s a m e conditions c o n d i t i o n s as a s the t h e production p r o d u c t i o n work. w o r k . Repairs R e p a i r s made m a d e in i n the t h e field f i e l d shall s h a l l be b e documented d o c u m e n t e d and a n d re-inspected r e - i n s p e c t e d as a s outlined o u t l i n e d above. a b o v e . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 50 5 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Inspection I n s p e c t i o n and a n d Tests T e s t s Summary S u m m a r y Table T a b l e 14.1 1 4 . 1 Inspection I n s p e c t i o n and a n d Tests T e s t s Test T e s t Type T y p e Method M e t h o d Extent E x t e n t / / Frequency F r e q u e n c y Acceptance A c c e p t a n c e Criteria C r i t e r i a Storage S t o r a g e of o f coating c o a t i n g materials m a t e r i a l s Preliminary P r e l i m i n a r y Tests T e s t s Visual V i s u a l All A l l Specification S p e c i f i c a t i o n Requirements R e q u i r e m e n t s Container’s C o n t a i n e r ’ s integrity i n t e g r i t y Visual V i s u a l All A l l Specification S p e c i f i c a t i o n Requirements R e q u i r e m e n t s Shelf S h e l f life l i f e Visual V i s u a l All A l l Product P r o d u c t Data D a t a Sheet S h e e t Requirements R e q u i r e m e n t s Steel S t e e l and a n d welding w e l d i n g imperfections i m p e r f e c t i o n s Steel S t e e l and a n d Welding W e l d i n g Imperfections I m p e r f e c t i o n s ISO I S O 8501-3 8 5 0 1 - 3 100% 1 0 0 % According A c c o r d i n g to t o requirements r e q u i r e m e n t s and a n d conform c o n f o r m to t o the t h e specified s p e c i f i e d grade g r a d e Surface S u r f a c e Preparation P r e p a r a t i o n Environmental E n v i r o n m e n t a l conditions c o n d i t i o n s ISO I S O 8502-4 8 5 0 2 - 4 Before B e f o r e start s t a r t of o f each e a c h shift s h i f t and a n d every e v e r y two t w o hours h o u r s Welding W e l d i n g flux f l u x removal r e m o v a l Distilled D i s t i l l e d water w a t e r and a n d litmus l i t m u s paper p a p e r Specification S p e c i f i c a t i o n Requirements R e q u i r e m e n t s 100% 1 0 0 % pH p H neutral n e u t r a l (6.5 ( 6 . 5 - - 7.5) 7 . 5 ) Pre-cleaning P r e - c l e a n i n g of o f surfaces s u r f a c e s SSPC-SP S S P C - S P 1 1 100% 1 0 0 % Free F r e e of o f oil, o i l , grease g r e a s e and a n d other o t h e r contaminants. c o n t a m i n a n t s . Protection P r o t e c t i o n of o f fittings f i t t i n g s and a n d accessories a c c e s s o r i e s Visual V i s u a l 100% 1 0 0 % Specification S p e c i f i c a t i o n Requirements R e q u i r e m e n t s Compressed C o m p r e s s e d air a i r ASTM A S T M D4285 D 4 2 8 5 Every E v e r y 2 2 hours h o u r s Free F r e e of o f oil o i l and a n d moisture m o i s t u r e Breathing B r e a t h i n g air a i r XX X X Twice T w i c e per p e r day d a y To T o meet m e e t BS B S EN E N 14594 1 4 5 9 4 requirements r e q u i r e m e n t s Abrasive A b r a s i v e materials m a t e r i a l s ASTM A S T M D4940 D 4 9 4 0 Every E v e r y Batch B a t c h ≤ ≤ 150 1 5 0 µmS/cm µ m S / c m at a t 20°C 2 0 ° C Abrasive A b r a s i v e blast b l a s t cleaning c l e a n i n g SSPC-VIS S S P C - V I S 1 1 100% 1 0 0 % Conform C o n f o r m to t o the t h e grade g r a d e specified s p e c i f i e d in i n the t h e applicable a p p l i c a b l e painting p a i n t i n g system s y s t e m Power P o w e r tool t o o l cleaning c l e a n i n g SSPC-VIS S S P C - V I S 3 3 100% 1 0 0 % According A c c o r d i n g to t o the t h e general g e n e r a l requirements r e q u i r e m e n t s Roughness R o u g h n e s s NACE N A C E SP0287 S P 0 2 8 7 Spot S p o t Checks C h e c k s (1) ( 1 ) Conform C o n f o r m to t o grade g r a d e specified s p e c i f i e d in i n the t h e applicable a p p l i c a b l e painting p a i n t i n g system s y s t e m Dust D u s t test t e s t ISO I S O 8502-3 8 5 0 2 - 3 Spot S p o t Checks C h e c k s (1) ( 1 ) Maximum M a x i m u m rating r a t i n g “1” “ 1 ” and a n d dust d u s t class c l a s s “2” “ 2 ” Water W a t e r soluble s o l u b l e salts s a l t s (2) ( 2 ) ISO I S O 8502-6 8 5 0 2 - 6 ISO I S O 8502-9 8 5 0 2 - 9 WFT W F T Metallic M e t a l l i c “Comb “ C o m b Gauge” G a u g e ” Cleaning C l e a n i n g of o f each e a c h coat c o a t Spot S p o t Checks C h e c k s (1) ( 1 ) ≤ ≤ 2 2 µmg/cm2 µ m g / c m 2 (20 ( 2 0 mg/m2) m g / m 2 ) Coating C o a t i n g Application A p p l i c a t i o n Methodically M e t h o d i c a l l y during d u r i n g application a p p l i c a t i o n According A c c o r d i n g to t o specified s p e c i f i e d DFT D F T Dust D u s t test t e s t ISO I S O 8502-3 8 5 0 2 - 3 Spot S p o t Checks C h e c k s (1) ( 1 ) Maximum M a x i m u m rating r a t i n g “1” “ 1 ” and a n d dust d u s t Class C l a s s “2” “ 2 ” AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 51 5 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Test T e s t Type T y p e Method M e t h o d Extent E x t e n t / / Frequency F r e q u e n c y Acceptance A c c e p t a n c e Criteria C r i t e r i a Water W a t e r soluble s o l u b l e salts s a l t s DFT D F T of o f each e a c h coat c o a t and a n d of o f complete c o m p l e t e paint p a i n t system s y s t e m Curing C u r i n g of o f the t h e inorganic i n o r g a n i c zinc z i n c silicate s i l i c a t e ISO I S O 8502-6 8 5 0 2 - 6 ISO I S O 8502-9 8 5 0 2 - 9 Adhesion A d h e s i o n ASTM A S T M D4541 D 4 5 4 1 TYPE T Y P E III, I I I , IV I V or o r V V adhesion a d h e s i o n tester t e s t e r Visual V i s u a l examination e x a m i n a t i o n Visual V i s u a l and a n d ISO I S O 4628-1 4 6 2 8 - 1 to t o 6 6 Holiday H o l i d a y Testing T e s t i n g (3) ( 3 ) , , if i f applicable a p p l i c a b l e Spot S p o t Checks C h e c k s (1) ( 1 ) ≤ ≤ 2 2 µmg/cm2 µ m g / c m 2 (20 ( 2 0 mg/m2) m g / m 2 ) ISO I S O 19840 1 9 8 4 0 100% 1 0 0 % of o f surfaces s u r f a c e s Specification S p e c i f i c a t i o n requirements r e q u i r e m e n t s ASTM A S T M D4752 D 4 7 5 2 Spot S p o t Checks C h e c k s (1) ( 1 ) Conform C o n f o r m to t o Level L e v e l 5 5 Spot S p o t Checks C h e c k s (1) ( 1 ) To T o be b e performed p e r f o r m e d on o n test t e s t panels p a n e l s Minimum M i n i m u m value v a l u e 5 5 MPa M P a for f o r Zinc Z i n c primer-based p r i m e r - b a s e d system s y s t e m and a n d 7 7 MPa M P a for f o r non-Zinc n o n - Z i n c based b a s e d primer p r i m e r system s y s t e m 100% 1 0 0 % of o f surfaces s u r f a c e s No N o sagging, s a g g i n g , contaminations, c o n t a m i n a t i o n s , orange o r a n g e peel, p e e l , cracking, c r a c k i n g , blistering, b l i s t e r i n g , rust, r u s t , damages d a m a g e s and a n d any a n y other o t h e r defects d e f e c t s NACE N A C E SP0188 S P 0 1 8 8 100% 1 0 0 % of o f surface s u r f a c e Free F r e e of o f holidays h o l i d a y s and a n d pinholes p i n h o l e s Stripe S t r i p e Coating C o a t i n g by b y brush b r u s h N/A N / A Prior P r i o r to t o each e a c h coat c o a t Mandatory M a n d a t o r y requirement r e q u i r e m e n t Note: N o t e : 1. 1 . Number N u m b e r and a n d location l o c a t i o n shall s h a l l be b e defined d e f i n e d and a n d agreed a g r e e d during d u r i n g pre-job p r e - j o b meeting. m e e t i n g . 2. 2 . Soluble S o l u b l e salt s a l t tests t e s t s shall s h a l l be b e conducted c o n d u c t e d with w i t h Bresle B r e s l e procedure p r o c e d u r e only. o n l y . 3. 3 . Holiday H o l i d a y testing t e s t i n g shall s h a l l be b e performed p e r f o r m e d according a c c o r d i n g to t o the t h e following f o l l o w i n g requirements: r e q u i r e m e n t s : a. a . DFT D F T ≤ ≤ 500 5 0 0 microns m i c r o n s Low-Voltage L o w - V o l t a g e Wet W e t sponge s p o n g e testing t e s t i n g b. b . DFT D F T > > 500 5 0 0 microns m i c r o n s High-Voltage H i g h - V o l t a g e Spark S p a r k testing t e s t i n g according a c c o r d i n g to t o the t h e voltage v o l t a g e values v a l u e s listed l i s t e d in i n NACE N A C E SP0188 S P 0 1 8 8 THERMAL T H E R M A L SPRAY S P R A Y ALUMINIUM A L U M I N I U M (TSA) ( T S A ) - - QUALIFICATION Q U A L I F I C A T I O N General G e n e r a l The T h e Painting P a i n t i n g CONTRACTOR’s C O N T R A C T O R ’ s facility f a c i l i t y and a n d painting p a i n t i n g equipment e q u i p m e n t shall s h a l l be b e qualified q u a l i f i e d prior p r i o r to t o starting s t a r t i n g any a n y production p r o d u c t i o n painting p a i n t i n g operations. o p e r a t i o n s . The T h e qualification q u a l i f i c a t i o n program p r o g r a m for f o r production p r o d u c t i o n and a n d the t h e pre-approval p r e - a p p r o v a l qualification q u a l i f i c a t i o n shall s h a l l include i n c l u d e application a p p l i c a t i o n of o f TSA T S A coating c o a t i n g of o f pipe p i p e or o r components, c o m p o n e n t s , as a s applicable a p p l i c a b l e for f o r the t h e work w o r k to t o be b e undertaken u n d e r t a k e n and a n d shall s h a l l include i n c l u d e all a l l the t h e testing t e s t i n g required. r e q u i r e d . Both B o t h of o f these t h e s e exercises e x e r c i s e s shall s h a l l be b e witnessed w i t n e s s e d by b y an a n authorized a u t h o r i z e d representative r e p r e s e n t a t i v e of o f the t h e COMPANY. C O M P A N Y . Where W h e r e applicable, a p p l i c a b l e , it i t shall s h a l l also a l s o be b e witnessed w i t n e s s e d by b y the t h e CONTRACTOR C O N T R A C T O R and a n d any a n y 3rd 3 r d party p a r t y inspectors. i n s p e c t o r s . Where W h e r e significant s i g n i f i c a n t changes c h a n g e s are a r e been b e e n made m a d e in i n the t h e TSA T S A application a p p l i c a t i o n process p r o c e s s or o r materials, m a t e r i a l s , CONTRACTOR C O N T R A C T O R shall s h a l l demonstrate d e m o n s t r a t e that t h a t the t h e coating c o a t i n g will w i l l meet m e e t the t h e requirement r e q u i r e m e n t by b y providing p r o v i d i n g additional a d d i t i o n a l test t e s t data d a t a on o n the t h e TSA T S A coating c o a t i n g application. a p p l i c a t i o n . Data D a t a shall s h a l l cover c o v e r both b o t h the t h e TSA T S A application a p p l i c a t i o n process p r o c e s s and a n d materials. m a t e r i a l s . Where W h e r e requested r e q u e s t e d by b y the t h e COMPANY C O M P A N Y or o r CONTRACTOR, C O N T R A C T O R , an a n application a p p l i c a t i o n trial t r i a l shall s h a l l be b e conducted c o n d u c t e d at a t the t h e painting p a i n t i n g application a p p l i c a t i o n site. s i t e . As A s part p a r t of o f the t h e trial, t r i a l , the t h e painting p a i n t i n g CONTRACTOR C O N T R A C T O R shall s h a l l coat c o a t a a sample s a m p l e to t o demonstrate d e m o n s t r a t e that t h a t the t h e applicable a p p l i c a b l e procedure p r o c e d u r e and a n d quality q u a l i t y control c o n t r o l will w i l l produce p r o d u c e coatings c o a t i n g s that t h a t meets m e e t s the t h e requirements r e q u i r e m e n t s of o f this t h i s specification. s p e c i f i c a t i o n . All A l l coatings c o a t i n g s shall s h a l l meet m e e t the t h e requirements r e q u i r e m e n t s proposed p r o p o s e d for f o r the t h e system s y s t e m and a n d shall s h a l l be b e applied a p p l i e d using u s i n g equipment e q u i p m e n t and a n d procedures p r o c e d u r e s to t o that t h a t used u s e d for f o r production p r o d u c t i o n coating c o a t i n g application. a p p l i c a t i o n . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 52 5 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Each E a c h TSA T S A SUB-CONTRACTOR S U B - C O N T R A C T O R and a n d each e a c h individual i n d i v i d u a l TSA T S A Sprayer S p r a y e r shall s h a l l be b e pre-qualified p r e - q u a l i f i e d before b e f o r e they t h e y are a r e allowed a l l o w e d to t o apply a p p l y TSA. T S A . This T h i s specification s p e c i f i c a t i o n shall s h a l l be b e used u s e d for f o r general g e n e r a l qualification q u a l i f i c a t i o n purposes p u r p o s e s and a n d for f o r specific s p e c i f i c projects. p r o j e c t s . General G e n e r a l pre-qualification p r e - q u a l i f i c a t i o n is i s performed p e r f o r m e d for f o r the t h e purpose p u r p o s e of o f an a n overall o v e r a l l qualification q u a l i f i c a t i o n of o f the t h e TSA T S A SUB-CONTRACTOR S U B - C O N T R A C T O R but b u t is i s not n o t necessarily n e c e s s a r i l y related r e l a t e d to t o a a specific s p e c i f i c project. p r o j e c t . TSA T S A SUB-CONTRACTOR S U B - C O N T R A C T O R Qualification Q u a l i f i c a t i o n TSA T S A SUB-CONTRACTOR S U B - C O N T R A C T O R qualification q u a l i f i c a t i o n consists c o n s i s t s of o f the t h e following f o l l o w i n g points: p o i n t s : Abrasives A b r a s i v e s - - name n a m e of o f product p r o d u c t and a n d Abrasive A b r a s i v e MANUFACTURER M A N U F A C T U R E R / / SUPPLIER, S U P P L I E R , mesh m e s h size, s i z e , cleanliness c l e a n l i n e s s report. r e p o r t . Blasting B l a s t i n g and a n d thermal t h e r m a l spray s p r a y equipment e q u i p m e n t - - type t y p e and a n d name n a m e of o f the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R / / SUPPLIER. S U P P L I E R . Spray S p r a y material m a t e r i a l - - name n a m e of o f Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R / / SUPPLIER, S U P P L I E R , wire w i r e size, s i z e , chemical c h e m i c a l composition. c o m p o s i t i o n . Sealer S e a l e r - - name n a m e of o f product p r o d u c t and a n d Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R / / SUPPLIER. S U P P L I E R . Review R e v i e w of o f quality q u a l i t y plan p l a n including i n c l u d i n g surface s u r f a c e preparation p r e p a r a t i o n and a n d application a p p l i c a t i o n procedures. p r o c e d u r e s . Review R e v i e w coating c o a t i n g repair r e p a i r method. m e t h o d . Witness W i t n e s s the t h e coating c o a t i n g application a p p l i c a t i o n on o n the t h e required r e q u i r e d test t e s t panels p a n e l s and a n d coupons. c o u p o n s . Witness W i t n e s s the t h e coating c o a t i n g testing, t e s t i n g , including i n c l u d i n g sealer s e a l e r inspection. i n s p e c t i o n . Witness W i t n e s s coating c o a t i n g repair r e p a i r application. a p p l i c a t i o n . Two T w o B1 B 1 test t e s t pieces p i e c e s according a c c o r d i n g to t o ISO I S O 14918. 1 4 9 1 8 . At A t least l e a s t 3 3 coupons c o u p o n s (dimensions ( d i m e n s i o n s as a s per p e r SSPC-CS S S P C - C S 23.00 2 3 . 0 0 / / AWS A W S C2.23M C 2 . 2 3 M / / NACE N A C E No. N o . 12) 1 2 ) for f o r bend b e n d testing. t e s t i n g . Test T e s t panel, p a n e l , thickness t h i c k n e s s 6 6 mm m m (1/4 ( 1 / 4 in), i n ) , the t h e minimum m i n i m u m surface s u r f a c e area a r e a of o f 1 1 m m 2 2 (10.7 ( 1 0 . 7 ft²) f t ² ) (also ( a l s o for f o r sealer s e a l e r application). a p p l i c a t i o n ) . Two T w o test t e s t panels p a n e l s (200 ( 2 0 0 mm m m x x 200 2 0 0 mm m m x x 6 6 mm) m m ) (8 ( 8 in i n x x 8 8 in i n x x ¼ ¼ in). i n ) . TSA T S A Coating C o a t i n g shall s h a l l be b e applied a p p l i e d within w i t h i n 4 4 hours h o u r s of o f completion c o m p l e t i o n of o f blast b l a s t cleaning c l e a n i n g or o r before b e f o r e any a n y blooming b l o o m i n g occurs, o c c u r s , whichever w h i c h e v e r is i s sooner. s o o n e r . The T h e applied a p p l i e d TSA T S A thickness t h i c k n e s s shall s h a l l be b e 250 2 5 0 microns m i c r o n s minimum m i n i m u m and a n d 500 5 0 0 microns m i c r o n s maximum m a x i m u m (10 ( 1 0 mils m i l s to t o 20 2 0 mils). m i l s ) . Testing T e s t i n g shall s h a l l be b e completed c o m p l e t e d according a c c o r d i n g to t o the t h e test t e s t procedure. p r o c e d u r e . Thermal T h e r m a l Sprayer S p r a y e r Qualification Q u a l i f i c a t i o n The T h e qualification q u a l i f i c a t i o n tests t e s t s as a s specified s p e c i f i e d in i n ISO I S O 14918 1 4 9 1 8 Annex A n n e x B.1 B . 1 and a n d B.9 B . 9 shall s h a l l be b e witnessed w i t n e s s e d and a n d certified c e r t i f i e d by b y an a n Independent I n d e p e n d e n t third-party t h i r d - p a r t y authority. a u t h o r i t y . Individual I n d i v i d u a l sprayer s p r a y e r shall s h a l l be b e qualified q u a l i f i e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 14918 1 4 9 1 8 requirement. r e q u i r e m e n t . Additional A d d i t i o n a l qualification q u a l i f i c a t i o n tests t e s t s as a s specified s p e c i f i e d below b e l o w shall s h a l l be b e executed e x e c u t e d and a n d shall s h a l l be b e witnessed w i t n e s s e d by b y the t h e COMPANY C O M P A N Y or o r Delegate D e l e g a t e of o f the t h e COMPANY. C O M P A N Y . This T h i s qualification q u a l i f i c a t i o n can c a n be b e completed c o m p l e t e d during d u r i n g the t h e TSA T S A SUB-CONTRACTOR S U B - C O N T R A C T O R qualification. q u a l i f i c a t i o n . Any A n y sprayer s p r a y e r that t h a t has h a s been b e e n inactive i n a c t i v e for f o r 1 1 year y e a r shall s h a l l be b e re-qualified. r e - q u a l i f i e d . The T h e TSA T S A SUB-CONTRACTOR S U B - C O N T R A C T O R must m u s t produce p r o d u c e documentation d o c u m e n t a t i o n providing p r o v i d i n g the t h e sprayer s p r a y e r has h a s produced p r o d u c e d acceptable a c c e p t a b l e commercial c o m m e r c i a l TSA T S A product p r o d u c t coatings c o a t i n g s within w i t h i n the t h e required r e q u i r e d time t i m e period p e r i o d to t o sustain s u s t a i n the t h e sprayer s p r a y e r qualification. q u a l i f i c a t i o n . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 53 5 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} For F o r the t h e test t e s t coupons, c o u p o n s , the t h e same s a m e type t y p e of o f base b a s e steel s t e e l shall s h a l l be b e used u s e d as a s the t h e actual a c t u a l component. c o m p o n e n t . Coating C o a t i n g material, m a t e r i a l , spray s p r a y technique t e c h n i q u e and a n d coating c o a t i n g thickness t h i c k n e s s shall s h a l l comply c o m p l y with w i t h the t h e specification. s p e c i f i c a t i o n . The T h e coating c o a t i n g repair r e p a i r methods m e t h o d s proposed p r o p o s e d by b y the t h e CONTRACTOR C O N T R A C T O R shall s h a l l also a l s o be b e qualified. q u a l i f i e d . Repair R e p a i r methods m e t h o d s shall s h a l l comply c o m p l y with w i t h this t h i s specification. s p e c i f i c a t i o n . 15.3.1 1 5 . 3 . 1 TSA T S A Qualification Q u a l i f i c a t i o n Test T e s t Visual V i s u a l inspection i n s p e c t i o n of o f TSA T S A coating: c o a t i n g : The T h e TSA T S A coated c o a t e d surfaces s u r f a c e s on o n all a l l test t e s t plates p l a t e s shall s h a l l have h a v e a a uniform u n i f o r m appearance, a p p e a r a n c e , no n o blisters, b l i s t e r s , Barge B a r g e patches, p a t c h e s , defects d e f e c t s or o r non-adhering n o n - a d h e r i n g coating. c o a t i n g . Bend B e n d test: t e s t : Each E a c h thermal t h e r m a l sprayer s p r a y e r shall s h a l l prepare p r e p a r e and a n d spray s p r a y a a minimum m i n i m u m of o f three t h r e e comparison c o m p a r i s o n bend b e n d test t e s t coupons c o u p o n s (dimensions ( d i m e n s i o n s as a s per p e r SSPC-CS S S P C - C S 23.00 2 3 . 0 0 / / AWS A W S C2.23M C 2 . 2 3 M / / NACE N A C E No. N o . 12). 1 2 ) . The T h e thermal t h e r m a l spray s p r a y bend b e n d test t e s t coupons c o u p o n s shall s h a l l not n o t be b e sealed s e a l e d or o r top t o p coated. c o a t e d . The T h e coating c o a t i n g thickness t h i c k n e s s shall s h a l l be b e as a s specified s p e c i f i e d in i n the t h e specification. s p e c i f i c a t i o n . The T h e bend b e n d test t e s t entails e n t a i l s bending b e n d i n g at a t least l e a s t three t h r e e thermal t h e r m a l spray s p r a y coated c o a t e d steel s t e e l coupons c o u p o n s through t h r o u g h 180° 1 8 0 ° on o n a a 13 1 3 mm m m (1/2 ( 1 / 2 in) i n ) diameter d i a m e t e r steel s t e e l mandrel. m a n d r e l . Should S h o u l d any a n y one o n e of o f the t h e bend b e n d tests t e s t s fail f a i l the t h e acceptance a c c e p t a n c e criteria c r i t e r i a specified s p e c i f i e d in i n Table T a b l e 15.1, 1 5 . 1 , the t h e thermal t h e r m a l sprayer s p r a y e r may m a y make m a k e one o n e additional a d d i t i o n a l attempt a t t e m p t to t o qualify q u a l i f y by b y spraying s p r a y i n g and a n d testing t e s t i n g a a further f u r t h e r three t h r e e coupons. c o u p o n s . Should S h o u l d any a n y one o n e of o f these t h e s e fail, f a i l , the t h e sprayer s p r a y e r shall s h a l l be b e deemed d e e m e d to t o have h a v e failed f a i l e d the t h e qualification q u a l i f i c a t i o n test. t e s t . Adhesion A d h e s i o n test: t e s t : Each E a c h thermal t h e r m a l sprayer s p r a y e r shall s h a l l apply a p p l y TSA T S A at a t the t h e required r e q u i r e d thickness t h i c k n e s s onto o n t o a a test t e s t panel p a n e l (thickness ( t h i c k n e s s 6 6 mm m m (0.25 ( 0 . 2 5 in), i n ) , with w i t h a a minimum m i n i m u m surface s u r f a c e area a r e a of o f approximately a p p r o x i m a t e l y 1 1 m² m ² (10.7 ( 1 0 . 7 ft²). f t ² ) . The T h e painted p a i n t e d surface s u r f a c e shall s h a l l not n o t be b e sealed s e a l e d or o r top t o p coated. c o a t e d . The T h e adhesion a d h e s i o n strength s t r e n g t h between b e t w e e n the t h e thermal t h e r m a l spray s p r a y coating c o a t i n g and a n d the t h e steel s t e e l substrate s u b s t r a t e shall s h a l l be b e measured m e a s u r e d by b y means m e a n s of o f a a portable, p o r t a b l e , self-aligning, s e l f - a l i g n i n g , hydraulic h y d r a u l i c controlled c o n t r o l l e d adhesion a d h e s i o n tester t e s t e r in i n accordance a c c o r d a n c e with w i t h ISO I S O 4624. 4 6 2 4 . The T h e adhesive a d h e s i v e between b e t w e e n the t h e dolly d o l l y and a n d the t h e thermal t h e r m a l spray s p r a y coating c o a t i n g shall s h a l l be b e an a n epoxy. e p o x y . A A minimum m i n i m u m of o f three t h r e e pull p u l l off o f f adhesion a d h e s i o n tests t e s t s shall s h a l l be b e conducted. c o n d u c t e d . Should S h o u l d any a n y one o n e of o f the t h e pull p u l l off o f f adhesion a d h e s i o n tests t e s t s fail f a i l the t h e acceptance a c c e p t a n c e criteria c r i t e r i a in i n Table T a b l e 15.1, 1 5 . 1 , the t h e thermal t h e r m a l sprayer s p r a y e r may m a y make m a k e one o n e additional a d d i t i o n a l attempt a t t e m p t to t o qualify q u a l i f y by b y spraying s p r a y i n g and a n d testing t e s t i n g a a further f u r t h e r panel. p a n e l . Should S h o u l d any a n y one o n e of o f the t h e subsequent s u b s e q u e n t pull p u l l off o f f adhesion a d h e s i o n tests t e s t s fail, f a i l , the t h e sprayer s p r a y e r shall s h a l l be b e deemed d e e m e d to t o have h a v e failed f a i l e d the t h e qualification q u a l i f i c a t i o n test. t e s t . Sealer: S e a l e r : TSA T S A shall s h a l l be b e top t o p coated c o a t e d with w i t h a a sealer s e a l e r coat c o a t to t o close c l o s e the t h e TSA T S A porosity p o r o s i t y following f o l l o w i n g completion c o m p l e t i o n of o f the t h e pull p u l l off o f f adhesion a d h e s i o n tests, t e s t s , the t h e test t e s t panel p a n e l used u s e d shall s h a l l be b e sealed s e a l e d with w i t h the t h e project p r o j e c t sealer s e a l e r material. m a t e r i a l . The T h e sealer s e a l e r coat c o a t shall s h a l l be b e selected s e l e c t e d based b a s e d on o n the t h e operating o p e r a t i n g temperature t e m p e r a t u r e of o f the t h e TSA T S A coated c o a t e d surface. s u r f a c e . The T h e sealed s e a l e d surface s u r f a c e area a r e a of o f the t h e thermal t h e r m a l spray s p r a y coated c o a t e d test t e s t panel p a n e l shall s h a l l be b e examined e x a m i n e d holiday h o l i d a y testing. t e s t i n g . The T h e sealed s e a l e d surface s u r f a c e shall s h a l l show s h o w 100% 1 0 0 % coverage, c o v e r a g e , no n o holiday h o l i d a y and a n d no n o open o p e n pores p o r e s shall s h a l l be b e present p r e s e n t at a t the t h e surface. s u r f a c e . Summary S u m m a r y of o f qualification q u a l i f i c a t i o n tests t e s t s and a n d acceptance a c c e p t a n c e criteria: c r i t e r i a : AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 54 5 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Table T a b l e 15.1 1 5 . 1 Qualification Q u a l i f i c a t i o n Test T e s t Requirements R e q u i r e m e n t s for f o r TSA T S A SUB-CONTRACTOR S U B - C O N T R A C T O R and a n d Sprayer S p r a y e r Property P r o p e r t y Test T e s t Method M e t h o d Measurements M e a s u r e m e n t s Acceptance A c c e p t a n c e Criteria C r i t e r i a ISO I S O Qualification Q u a l i f i c a t i o n ISO I S O 14918 1 4 9 1 8 Annex A n n e x B.1 B . 1 and a n d B.9 B . 9 Coating C o a t i n g Appearance A p p e a r a n c e Thickness, T h i c k n e s s , visual, v i s u a l , adhesion. a d h e s i o n . Full F u l l compliance c o m p l i a n c e with w i t h ISO I S O 14918 1 4 9 1 8 Visual V i s u a l Inspection I n s p e c t i o n 100% 1 0 0 % surface s u r f a c e Uniform U n i f o r m appearance, a p p e a r a n c e , no n o blister, b l i s t e r , Barge B a r g e patches, p a t c h e s , defects d e f e c t s or o r non- n o n - adhering a d h e r i n g coating. c o a t i n g . Coating C o a t i n g Thickness T h i c k n e s s ISO I S O 2808 2 8 0 8 All A l l surfaces s u r f a c e s 250 2 5 0 to t o 500 5 0 0 microns m i c r o n s Coating C o a t i n g Adhesion A d h e s i o n ISO I S O 4624 4 6 2 4 At A t least l e a s t 3 3 at a t random r a n d o m > > 7 7 MPa M P a (1000 ( 1 0 0 0 psig p s i g / / 68.95 6 8 . 9 5 barg) b a r g ) Single S i n g l e measurements. m e a s u r e m e n t s . Bend B e n d Test T e s t SSPC-CS S S P C - C S 23.00 2 3 . 0 0 / / AWS A W S C2.23M C 2 . 2 3 M / / NACE N A C E No. N o . 12 1 2 Sealer S e a l e r Visual V i s u a l Inspection I n s p e c t i o n and a n d Holiday H o l i d a y Test T e s t At A t least l e a s t 3 3 Minor M i n o r cracks, c r a c k s , with w i t h no n o coating c o a t i n g lifting l i f t i n g or o r spalling. s p a l l i n g . 100% 1 0 0 % of o f surface s u r f a c e 100% 1 0 0 % coverage, c o v e r a g e , no n o open o p e n pores p o r e s present p r e s e n t at a t the t h e surface s u r f a c e / / No N o holiday. h o l i d a y . Testing T e s t i n g of o f TSA T S A Production P r o d u c t i o n Coating C o a t i n g Properties P r o p e r t i e s 15.4.1 1 5 . 4 . 1 Coating C o a t i n g Appearance A p p e a r a n c e The T h e thermal t h e r m a l spray s p r a y coating c o a t i n g shall s h a l l be b e free f r e e from f r o m defects d e f e c t s such s u c h as a s blisters, b l i s t e r s , spatters, s p a t t e r s , cracks, c r a c k s , loose l o o s e particles, p a r t i c l e s , areas a r e a s with w i t h Barge B a r g e substrate s u b s t r a t e steel, s t e e l , etc., e t c . , when w h e n examined e x a m i n e d with w i t h 10 1 0 time’s t i m e ’ s higher h i g h e r magnification. m a g n i f i c a t i o n . Sealer S e a l e r visual v i s u a l inspection i n s p e c t i o n shall s h a l l be b e performed p e r f o r m e d for f o r every e v e r y 50 5 0 m² m ² of o f manually m a n u a l l y sprayed s p r a y e d and a n d 100 1 0 0 m² m ² of o f machined m a c h i n e d spray s p r a y coating. c o a t i n g . The T h e sealed s e a l e d surface s u r f a c e shall s h a l l show s h o w 100% 1 0 0 % coverage, c o v e r a g e , and a n d no n o open o p e n pores p o r e s shall s h a l l be b e present p r e s e n t at a t the t h e surface, s u r f a c e , when w h e n examined e x a m i n e d with w i t h 10 1 0 time’s t i m e ’ s higher h i g h e r magnification. m a g n i f i c a t i o n . 15.4.2 1 5 . 4 . 2 Coating C o a t i n g Thickness T h i c k n e s s Spot S p o t checks c h e c k s shall s h a l l be b e carried c a r r i e d out o u t during d u r i n g application a p p l i c a t i o n of o f the t h e thermal t h e r m a l spray s p r a y coating c o a t i n g to t o ensure e n s u r e that t h a t the t h e specified s p e c i f i e d coating c o a t i n g thickness t h i c k n e s s is i s being b e i n g maintained. m a i n t a i n e d . The T h e coating c o a t i n g thickness t h i c k n e s s shall s h a l l be b e measured m e a s u r e d by b y means m e a n s of o f a a thickness t h i c k n e s s meter m e t e r based b a s e d on o n eddy-current e d d y - c u r r e n t or o r electromagnetic e l e c t r o m a g n e t i c techniques, t e c h n i q u e s , in i n accordance a c c o r d a n c e with w i t h ISO I S O 2808, 2 8 0 8 , methods m e t h o d s 7B 7 B (magnetic ( m a g n e t i c flux), f l u x ) , 7C 7 C (magnetic-induction) ( m a g n e t i c - i n d u c t i o n ) or o r 7D 7 D (Eddy-current). ( E d d y - c u r r e n t ) . The T h e coating c o a t i n g thickness t h i c k n e s s gauge g a u g e shall s h a l l be b e calibrated c a l i b r a t e d on o n the t h e blasted b l a s t e d steel s t e e l surface. s u r f a c e . For F o r flat f l a t surfaces, s u r f a c e s , coating c o a t i n g thickness t h i c k n e s s measurements m e a s u r e m e n t s shall s h a l l be b e taken t a k e n along a l o n g a a straight s t r a i g h t line. l i n e . The T h e average a v e r a g e value v a l u e of o f five f i v e reading r e a d i n g taken t a k e n in i n a a line l i n e at a t 25 2 5 mm m m (in) ( i n ) intervals. i n t e r v a l s . For F o r complex c o m p l e x geometries, g e o m e t r i e s , spot s p o t measurement m e a s u r e m e n t shall s h a l l be b e taken. t a k e n . TSA T S A thickness t h i c k n e s s shall s h a l l be b e determined d e t e r m i n e d by b y the t h e average a v e r a g e value v a l u e of o f five f i v e readings r e a d i n g s taken t a k e n in i n line l i n e at a t 25 2 5 mm m m (in) ( i n ) intervals. i n t e r v a l s . For F o r the t h e acceptance a c c e p t a n c e of o f an a n inspected i n s p e c t e d area a r e a the t h e following f o l l o w i n g criteria c r i t e r i a shall s h a l l apply: a p p l y : Individual I n d i v i d u a l local l o c a l thickness t h i c k n e s s of o f the t h e thermally t h e r m a l l y sprayed s p r a y e d coating c o a t i n g shall s h a l l not n o t be b e lower l o w e r than t h a n 90% 9 0 % of o f the t h e specified s p e c i f i e d minimum m i n i m u m thickness. t h i c k n e s s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 55 5 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Individual I n d i v i d u a l local l o c a l thickness t h i c k n e s s of o f the t h e thermal t h e r m a l sprayed s p r a y e d coating, c o a t i n g , e.g. e . g . at a t corners c o r n e r s shall s h a l l be b e maximum m a x i m u m 2 2 times t i m e s the t h e specified s p e c i f i e d minimum m i n i m u m thickness. t h i c k n e s s . If I f the t h e thermal t h e r m a l spray s p r a y coating c o a t i n g local l o c a l thickness t h i c k n e s s is i s less l e s s than t h a n 90% 9 0 % of o f the t h e specified s p e c i f i e d minimum m i n i m u m value, v a l u e , an a n additional a d d i t i o n a l layer l a y e r shall s h a l l be b e applied a p p l i e d to t o meet m e e t the t h e minimum m i n i m u m thickness t h i c k n e s s requirement. r e q u i r e m e n t . If I f the t h e local l o c a l thickness t h i c k n e s s is i s greater g r e a t e r than t h a n 150% 1 5 0 % of o f the t h e specified s p e c i f i e d maximum m a x i m u m value, v a l u e , the t h e COMPANY C O M P A N Y shall s h a l l be b e notified n o t i f i e d for f o r resolution r e s o l u t i o n of o f this t h i s discrepancy. d i s c r e p a n c y . The T h e pull p u l l of o f adhesion a d h e s i o n test t e s t may m a y be b e performed p e r f o r m e d on o n a a coating c o a t i n g with w i t h excessive e x c e s s i v e thickness t h i c k n e s s to t o check c h e c k its i t s integrity i n t e g r i t y (max ( m a x thickness t h i c k n e s s is i s 1000 1 0 0 0 microns). m i c r o n s ) . Any A n y unacceptable u n a c c e p t a b l e applied a p p l i e d thermal t h e r m a l spray s p r a y coating c o a t i n g shall s h a l l be b e blasted b l a s t e d off o f f and a n d a a new n e w coating c o a t i n g applied, a p p l i e d , in i n compliance c o m p l i a n c e with w i t h this t h i s specification. s p e c i f i c a t i o n . Records R e c o r d s shall s h a l l be b e kept k e p t of o f all a l l areas a r e a s with w i t h coating c o a t i n g thickness t h i c k n e s s outside o u t s i d e the t h e specified s p e c i f i e d minimum m i n i m u m or o r maximum m a x i m u m value. v a l u e . 15.4.3 1 5 . 4 . 3 Adhesion A d h e s i o n Strength S t r e n g t h The T h e adhesion a d h e s i o n strength s t r e n g t h between b e t w e e n the t h e thermal t h e r m a l spray s p r a y coating c o a t i n g and a n d the t h e steel s t e e l substrate s u b s t r a t e shall s h a l l be b e measured m e a s u r e d by b y means m e a n s of o f a a portable, p o r t a b l e , self-aligning, s e l f - a l i g n i n g , hydraulic h y d r a u l i c controlled c o n t r o l l e d adhesion a d h e s i o n tester t e s t e r in i n accordance a c c o r d a n c e with w i t h ISO I S O 4624. 4 6 2 4 . The T h e adhesive a d h e s i v e between b e t w e e n dolly d o l l y and a n d the t h e thermal t h e r m a l spray s p r a y coating c o a t i n g shall s h a l l be b e an a n epoxy. e p o x y . The T h e maximum m a x i m u m pull-off p u l l - o f f adhesion a d h e s i o n strength s t r e n g t h for f o r thermal t h e r m a l spray s p r a y coating c o a t i n g shall s h a l l be b e minimum m i n i m u m 7 7 MPa M P a for f o r any a n y single s i n g l e measurement. m e a s u r e m e n t . Three T h r e e measurements m e a s u r e m e n t s shall s h a l l be b e performed p e r f o r m e d per p e r test t e s t panel. p a n e l . If I f any a n y of o f the t h e three t h r e e measurement m e a s u r e m e n t falls f a l l s below b e l o w the t h e minimum m i n i m u m specified s p e c i f i e d value v a l u e of o f 7MPa 7 M P a the t h e degraded d e g r a d e d TSA T S A coating c o a t i n g shall s h a l l be b e removed r e m o v e d and a n d reapplied. r e a p p l i e d . 15.4.4 1 5 . 4 . 4 Bend B e n d Test T e s t During D u r i n g the t h e application a p p l i c a t i o n of o f thermal t h e r m a l spray s p r a y coatings, c o a t i n g s , steel s t e e l companion c o m p a n i o n coupons c o u p o n s shall s h a l l be b e used u s e d to t o monitor m o n i t o r the t h e quality q u a l i t y of o f the t h e thermal t h e r m a l spray s p r a y coating. c o a t i n g . The T h e bend b e n d test t e s t entails e n t a i l s bending b e n d i n g at a t least l e a s t three t h r e e steel s t e e l coupons c o u p o n s (dimensions ( d i m e n s i o n s as a s per p e r SSPC-CS S S P C - C S 23.00 2 3 . 0 0 / / AWS A W S C2.23M C 2 . 2 3 M / / NACE N A C E No. N o . 12) 1 2 ) through t h r o u g h 180° 1 8 0 ° on o n a a 13 1 3 mm m m diameter d i a m e t e r steel s t e e l mandrel. m a n d r e l . For F o r the t h e test t e s t coupons, c o u p o n s , the t h e same s a m e type t y p e of o f steel s t e e l shall s h a l l be b e used u s e d as a s for f o r the t h e actual a c t u a l component c o m p o n e n t or o r structure s t r u c t u r e to t o be b e coated. c o a t e d . Surface S u r f a c e preparation, p r e p a r a t i o n , painting p a i n t i n g material, m a t e r i a l , spray s p r a y technique, t e c h n i q u e , painting p a i n t i n g thickness, t h i c k n e s s , etc., e t c . , shall s h a l l comply c o m p l y with w i t h this t h i s specification. s p e c i f i c a t i o n . Three T h r e e companion c o m p a n i o n coupons c o u p o n s shall s h a l l be b e abrasive a b r a s i v e blasted b l a s t e d and a n d sprayed s p r a y e d to t o the t h e specified s p e c i f i e d minimum m i n i m u m thickness t h i c k n e s s Range R a n g e and a n d a a minimum m i n i m u m of o f three t h r e e bend b e n d tests t e s t s shall s h a l l be b e performed p e r f o r m e d once o n c e per p e r 100 1 0 0 m² m ² (1070 ( 1 0 7 0 ft²) f t ² ) of o f thermal t h e r m a l sprayed s p r a y e d surface, s u r f a c e , with w i t h a a minimum m i n i m u m of o f three t h r e e bend b e n d tests t e s t s per p e r day d a y per p e r shift, s h i f t , and a n d / / or o r after a f t e r any a n y change c h a n g e in i n parameter p a r a m e t e r settings s e t t i n g s of o f the t h e spray s p r a y apparatus. a p p a r a t u s . When W h e n the t h e test t e s t has h a s shown s h o w n a a repeatable r e p e a t a b l e sufficient s u f f i c i e n t performance, p e r f o r m a n c e , the t h e COMPANY C O M P A N Y may m a y decide d e c i d e to t o reduce r e d u c e the t h e test t e s t frequency. f r e q u e n c y . The T h e thermal t h e r m a l sprayed s p r a y e d coupons c o u p o n s for f o r the t h e bend b e n d test t e s t shall s h a l l not n o t be b e sealed s e a l e d or o r top t o p coated. c o a t e d . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 56 5 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} 15.4.5 1 5 . 4 . 5 Test T e s t Requirement R e q u i r e m e n t for f o r TSA T S A Coating C o a t i n g During D u r i n g TSA T S A Production P r o d u c t i o n Coating C o a t i n g Table T a b l e 15.2 1 5 . 2 Test T e s t Requirement R e q u i r e m e n t for f o r TSA T S A Coating C o a t i n g During D u r i n g TSA T S A Production P r o d u c t i o n Coating C o a t i n g Property P r o p e r t y Test T e s t Method M e t h o d Measurements M e a s u r e m e n t s Acceptance A c c e p t a n c e Criteria C r i t e r i a Coating C o a t i n g Appearance A p p e a r a n c e Visual V i s u a l Inspection I n s p e c t i o n 100% 1 0 0 % surface s u r f a c e Uniform U n i f o r m appearance, a p p e a r a n c e , no n o blister, b l i s t e r , Barge B a r g e patches, p a t c h e s , defects d e f e c t s or o r non- n o n - adhering a d h e r i n g coating. c o a t i n g . Coating C o a t i n g Thickness T h i c k n e s s ISO I S O 2808 2 8 0 8 All A l l surfaces s u r f a c e s 250 2 5 0 to t o 500 5 0 0 microns m i c r o n s Coating C o a t i n g Adhesion A d h e s i o n ISO I S O 4624 4 6 2 4 At A t least l e a s t 3 3 at a t random r a n d o m > > 7 7 MPa M P a (1000 ( 1 0 0 0 psig p s i g / / 68.95 6 8 . 9 5 barg) b a r g ) Single S i n g l e measurements. m e a s u r e m e n t s . Bend B e n d Test T e s t SSPC-CS S S P C - C S 23.00 2 3 . 0 0 / / AWS A W S C2.23M C 2 . 2 3 M / / NACE N A C E No. N o . 12 1 2 Sealer S e a l e r Visual V i s u a l Inspection I n s p e c t i o n and a n d Holiday H o l i d a y Test T e s t At A t least l e a s t 3 3 Minor M i n o r cracks, c r a c k s , with w i t h no n o coating c o a t i n g lifting l i f t i n g or o r spalling. s p a l l i n g . 100% 1 0 0 % of o f surface s u r f a c e 100% 1 0 0 % coverage, c o v e r a g e , no n o open o p e n pores p o r e s present p r e s e n t at a t the t h e surface s u r f a c e / / No N o holiday. h o l i d a y . Coating C o a t i n g Repair R e p a i r The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l produce p r o d u c e a a painting p a i n t i n g repair r e p a i r procedure, p r o c e d u r e , to t o be b e agreed a g r e e d by b y the t h e COMPANY. C O M P A N Y . Only O n l y qualified q u a l i f i e d painting p a i n t i n g repair r e p a i r methods m e t h o d s shall s h a l l be b e used, u s e d , in i n compliance c o m p l i a n c e with w i t h this t h i s specification. s p e c i f i c a t i o n . This T h i s repair r e p a i r procedure p r o c e d u r e shall s h a l l be b e verified v e r i f i e d and a n d approved a p p r o v e d during d u r i n g the t h e qualification q u a l i f i c a t i o n trials. t r i a l s . If I f the t h e thermal t h e r m a l spray s p r a y coating c o a t i n g has h a s been b e e n mechanically m e c h a n i c a l l y damaged d a m a g e d and a n d Barge B a r g e substrate s u b s t r a t e metal m e t a l is i s observed, o b s e r v e d , the t h e painting p a i n t i n g shall s h a l l be b e repaired, r e p a i r e d , including i n c l u d i n g the t h e local l o c a l (repair) ( r e p a i r ) application a p p l i c a t i o n of o f a a new n e w sealer, s e a l e r , and a n d / / or o r topcoat, t o p c o a t , if i f applicable. a p p l i c a b l e . The T h e damaged d a m a g e d area a r e a shall s h a l l be b e pre-cleaned, p r e - c l e a n e d , followed f o l l o w e d by b y local l o c a l blast b l a s t cleaning c l e a n i n g to t o a a minimum m i n i m u m of o f Sa S a 2.5, 2 . 5 , in i n compliance c o m p l i a n c e with w i t h this t h i s specification. s p e c i f i c a t i o n . Edges E d g e s of o f the t h e remaining r e m a i n i n g existing e x i s t i n g painting p a i n t i n g system s y s t e m shall s h a l l be b e feathered f e a t h e r e d by b y abrasive a b r a s i v e blasting, b l a s t i n g , and a n d the t h e remainder r e m a i n d e r of o f the t h e adjacent a d j a c e n t coated c o a t e d surface s u r f a c e shall s h a l l be b e properly p r o p e r l y protected. p r o t e c t e d . Local L o c a l repair r e p a i r application a p p l i c a t i o n of o f thermal t h e r m a l spray s p r a y coating c o a t i n g shall s h a l l follow f o l l o w this t h i s specification, s p e c i f i c a t i o n , including i n c l u d i n g the t h e application a p p l i c a t i o n of o f new n e w sealer s e a l e r and a n d topcoat. t o p c o a t . In I n cases c a s e s where w h e r e defect d e f e c t sizes s i z e s are a r e small, s m a l l , it i t may m a y be b e acceptable a c c e p t a b l e to t o use u s e a a liquid l i q u i d paint p a i n t to t o repair r e p a i r the t h e damage. d a m a g e . The T h e maximum m a x i m u m defect d e f e c t size s i z e allowable a l l o w a b l e for f o r liquid l i q u i d paint p a i n t repair r e p a i r shall s h a l l be b e 10 1 0 cm c m 2 2 (1.55 ( 1 . 5 5 in i n 2 2 ). ) . The T h e use u s e of o f liquid l i q u i d paint p a i n t repairs r e p a i r s shall s h a l l be b e approved a p p r o v e d by b y the t h e COMPANY. C O M P A N Y . Where W h e r e thermal t h e r m a l spray s p r a y coatings c o a t i n g s show s h o w local l o c a l surface s u r f a c e damage, d a m a g e , the t h e area a r e a shall s h a l l be b e pre-cleaned p r e - c l e a n e d followed f o l l o w e d by b y localised l o c a l i s e d sweep s w e e p blasting. b l a s t i n g . The T h e adjacent a d j a c e n t coated c o a t e d surface s u r f a c e shall s h a l l be b e properly p r o p e r l y protected p r o t e c t e d (masking). ( m a s k i n g ) . The T h e locally l o c a l l y restored r e s t o r e d thermal t h e r m a l spray s p r a y coating, c o a t i n g , including i n c l u d i n g sealer s e a l e r / / topcoat, t o p c o a t , shall s h a l l meet m e e t the t h e minimum m i n i m u m thickness t h i c k n e s s requirements. r e q u i r e m e n t s . Where W h e r e the t h e sealer s e a l e r or o r topcoat t o p c o a t has h a s been b e e n damaged, d a m a g e d , the t h e surface s u r f a c e shall s h a l l be b e prepared p r e p a r e d by b y abrasion a b r a s i o n with w i t h medium m e d i u m coarse c o a r s e abrasive a b r a s i v e until u n t i l a a clean c l e a n bright b r i g h t surface s u r f a c e is i s visible. v i s i b l e . Edges E d g e s of o f the t h e remaining r e m a i n i n g coating c o a t i n g at a t the t h e location l o c a t i o n of o f the t h e repair r e p a i r shall s h a l l be b e feathered. f e a t h e r e d . The T h e re-applied r e - a p p l i e d sealer s e a l e r / / top-coat t o p - c o a t system s y s t e m shall s h a l l be b e compatible c o m p a t i b l e with w i t h the t h e existing e x i s t i n g painting p a i n t i n g system. s y s t e m . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 57 5 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} INSPECTION I N S P E C T I O N RECORDS R E C O R D S AND A N D REPORTS R E P O R T S The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l produce p r o d u c e a a daily d a i l y report r e p o r t recording r e c o r d i n g all a l l relevant r e l e v a n t information i n f o r m a t i o n appertaining a p p e r t a i n i n g to t o the t h e surface s u r f a c e preparation p r e p a r a t i o n and a n d coating c o a t i n g activities. a c t i v i t i e s . The T h e report r e p o r t shall s h a l l contain c o n t a i n details d e t a i l s on o n the t h e coatings c o a t i n g s of o f all a l l coated c o a t e d items, i t e m s , of o f actual a c t u a l coating c o a t i n g materials m a t e r i a l s consumed c o n s u m e d by b y product p r o d u c t number, n u m b e r , description d e s c r i p t i o n and a n d batch b a t c h number. n u m b e r . The T h e report r e p o r t shall s h a l l include i n c l u d e the t h e names n a m e s of o f operators o p e r a t o r s who w h o carried c a r r i e d out o u t blast b l a s t cleaning c l e a n i n g and a n d coating, c o a t i n g , the t h e time t i m e started s t a r t e d and a n d finished, f i n i s h e d , and a n d the t h e number n u m b e r of o f litres l i t r e s consumed. c o n s u m e d . In I n the t h e event e v e n t of o f a a coatings c o a t i n g s failure, f a i l u r e , it i t should s h o u l d be b e possible p o s s i b l e to t o retrieve r e t r i e v e the t h e relevant r e l e v a n t surface s u r f a c e preparation p r e p a r a t i o n and a n d coatings c o a t i n g s data d a t a for f o r the t h e item i t e m whose w h o s e coating c o a t i n g system s y s t e m has h a s failed. f a i l e d . The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l also a l s o keep k e e p a a daily d a i l y log l o g of o f environmental e n v i r o n m e n t a l conditions c o n d i t i o n s as a s follows: f o l l o w s : Ambient A m b i e n t conditions c o n d i t i o n s The T h e above a b o v e readings r e a d i n g s shall s h a l l be b e recorded r e c o r d e d every e v e r y 4 4 hours h o u r s during d u r i n g work. w o r k . Prior P r i o r to t o final f i n a l acceptance a c c e p t a n c e of o f coating c o a t i n g work, w o r k , COMPANY C O M P A N Y and a n d CONTRACTOR C O N T R A C T O R shall s h a l l perform p e r f o r m a a final f i n a l joint j o i n t inspection. i n s p e c t i o n . Inspection I n s p e c t i o n results r e s u l t s shall s h a l l be b e recorded, r e c o r d e d , agreed a g r e e d and a n d signed s i g n e d by b y both b o t h parties. p a r t i e s . The T h e report r e p o r t shall s h a l l consist, c o n s i s t , as a s a a minimum, m i n i m u m , of o f the t h e following: f o l l o w i n g : Names N a m e s of o f the t h e CONTRACTOR C O N T R A C T O R and a n d the t h e responsible r e s p o n s i b l e personnel. p e r s o n n e l . Dates D a t e s when w h e n work w o r k was w a s carried c a r r i e d out. o u t . Equipment E q u i p m e n t and a n d techniques t e c h n i q u e s used. u s e d . Materials M a t e r i a l s receipt r e c e i p t condition. c o n d i t i o n . Type T y p e and a n d calibration c a l i b r a t i o n of o f instruments i n s t r u m e n t s used. u s e d . Weather W e a t h e r and a n d ambient a m b i e n t conditions. c o n d i t i o n s . Painting P a i n t i n g periods. p e r i o d s . Condition C o n d i t i o n of o f surface s u r f a c e before b e f o r e preparation. p r e p a r a t i o n . Tools T o o l s and a n d methods m e t h o d s used u s e d to t o prepare p r e p a r e surface. s u r f a c e . Condition C o n d i t i o n after a f t e r preparation. p r e p a r a t i o n . Information I n f o r m a t i o n on o n systems s y s t e m s being b e i n g applied. a p p l i e d . Mixing M i x i n g and a n d testing t e s t i n g prior p r i o r to t o application. a p p l i c a t i o n . Paint P a i n t application a p p l i c a t i o n techniques. t e c h n i q u e s . Batch B a t c h Certificates C e r t i f i c a t e s from f r o m the t h e Coating C o a t i n g MANUFACTURER. M A N U F A C T U R E R . Daily D a i l y Painting P a i n t i n g report. r e p o r t . MAINTENANCE M A I N T E N A N C E AND A N D PAINTING P A I N T I N G OPTIONS O P T I O N S COMPANY’s C O M P A N Y ’ s operating o p e r a t i n g companies c o m p a n i e s shall s h a l l use u s e their t h e i r own o w n dedicated d e d i c a t e d documentation d o c u m e n t a t i o n for f o r maintenance m a i n t e n a n c e purposes, p u r p o s e s , in i n conjunction c o n j u n c t i o n with w i t h this t h i s specification. s p e c i f i c a t i o n . General G e n e r a l The T h e implementation i m p l e m e n t a t i o n of o f a a maintenance m a i n t e n a n c e painting p a i n t i n g option o p t i o n for f o r a a coating c o a t i n g remedial r e m e d i a l work w o r k should s h o u l d be b e in i n accordance a c c o r d a n c e with w i t h COMPANY C O M P A N Y policy p o l i c y related r e l a t e d to t o the t h e activities a c t i v i t i e s which w h i c h are a r e undertaken u n d e r t a k e n to t o preserve p r e s e r v e the t h e integrity i n t e g r i t y or o r the t h e functionality f u n c t i o n a l i t y of o f structures, s t r u c t u r e s , process p r o c e s s system s y s t e m and a n d equipment. e q u i p m e n t . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 58 5 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} After A f t e r the t h e data d a t a collected c o l l e c t e d during d u r i n g the t h e inspection i n s p e c t i o n of o f the t h e structures s t r u c t u r e s or o r components c o m p o n e n t s are a r e reviewed, r e v i e w e d , the t h e different d i f f e r e n t categories c a t e g o r i e s of o f maintenance m a i n t e n a n c e operation o p e r a t i o n should s h o u l d be b e defined. d e f i n e d . Based B a s e d on o n the t h e requirements r e q u i r e m e n t s reported r e p o r t e d in i n this t h i s Specification, S p e c i f i c a t i o n , the t h e categories c a t e g o r i e s of o f maintenance m a i n t e n a n c e operations o p e r a t i o n s listed l i s t e d in i n the t h e following f o l l o w i n g items i t e m s may m a y be b e performed. p e r f o r m e d . For F o r the t h e purpose p u r p o s e of o f this t h i s Specification S p e c i f i c a t i o n the t h e different d i f f e r e n t maintenance m a i n t e n a n c e painting p a i n t i n g options o p t i o n s are a r e identified i d e n t i f i e d as a s follows: f o l l o w s : Refurbishment: R e f u r b i s h m e n t : i. i . Spot S p o t Repair R e p a i r ii. i i . Spot S p o t Repair R e p a i r and a n d Full F u l l Topcoat T o p c o a t Renovation R e n o v a t i o n Renovation R e n o v a t i o n and a n d complete c o m p l e t e recoat r e c o a t For F o r interpretation i n t e r p r e t a t i o n of o f the t h e requirements r e q u i r e m e n t s listed l i s t e d for f o r each e a c h maintenance m a i n t e n a n c e painting p a i n t i n g option o p t i o n governed g o v e r n e d by b y this t h i s Specification, S p e c i f i c a t i o n , the t h e following f o l l o w i n g definitions d e f i n i t i o n s related r e l a t e d to t o the t h e rust r u s t distribution d i s t r i b u t i o n have h a v e been b e e n used: u s e d : Spot S p o t rusting: r u s t i n g : spot s p o t rust r u s t occurs o c c u r s when w h e n the t h e rust r u s t formation f o r m a t i o n is i s concentrated c o n c e n t r a t e d in i n a a few f e w localized l o c a l i z e d areas a r e a s of o f the t h e coated c o a t e d surfaces s u r f a c e s under u n d e r examination. e x a m i n a t i o n . General G e n e r a l rusting: r u s t i n g : general g e n e r a l rusting r u s t i n g occurs o c c u r s when w h e n various v a r i o u s size s i z e of o f rust r u s t spots s p o t s is i s randomly r a n d o m l y distributed d i s t r i b u t e d across a c r o s s the t h e surfaces s u r f a c e s under u n d e r examination. e x a m i n a t i o n . Pin-point P i n - p o i n t rusting: r u s t i n g : pin-pointing p i n - p o i n t i n g rusting r u s t i n g occurs o c c u r s when w h e n the t h e rust r u s t is i s distributed d i s t r i b u t e d across a c r o s s the t h e surfaces s u r f a c e s under u n d e r examination e x a m i n a t i o n as a s very v e r y small s m a l l individual i n d i v i d u a l spot s p o t of o f rust. r u s t . Refurbishment R e f u r b i s h m e n t 17.2.1 1 7 . 2 . 1 Spot S p o t Repair R e p a i r The T h e spot s p o t repair r e p a i r has h a s to t o be b e considered c o n s i d e r e d refurbishments r e f u r b i s h m e n t s operation o p e r a t i o n namely n a m e l y repairs r e p a i r s of o f the t h e existing e x i s t i n g coating, c o a t i n g , performed p e r f o r m e d by b y surface s u r f a c e preparation p r e p a r a t i o n and a n d touch-up t o u c h - u p of o f localized l o c a l i z e d areas a r e a s of o f deteriorated d e t e r i o r a t e d coating c o a t i n g and a n d corrosion. c o r r o s i o n . As A s guideline g u i d e l i n e the t h e spot s p o t repair r e p a i r should s h o u l d be b e considered c o n s i d e r e d if i f the t h e extension e x t e n s i o n of o f the t h e spot s p o t rusting r u s t i n g or o r deteriorated d e t e r i o r a t e d coating c o a t i n g is i s less l e s s than t h a n 3% 3 % localized l o c a l i z e d or o r when w h e n the t h e general g e n e r a l rusting, r u s t i n g , randomly r a n d o m l y distributed d i s t r i b u t e d across a c r o s s the t h e surface, s u r f a c e , is i s up u p to t o rust r u s t grade g r a d e Ri2 R i 2 (0.5%) ( 0 . 5 % ) in i n accordance a c c o r d a n c e with w i t h ISO I S O 4628-3. 4 6 2 8 - 3 . This T h i s type t y p e of o f maintenance m a i n t e n a n c e painting p a i n t i n g option o p t i o n shall s h a l l not n o t be b e selected s e l e c t e d if i f the t h e pattern p a t t e r n of o f the t h e rust r u s t is i s pin-point p i n - p o i n t rusting r u s t i n g type, t y p e , distributed d i s t r i b u t e d across a c r o s s the t h e surface. s u r f a c e . Any A n y degree d e g r e e of o f pin-point p i n - p o i n t rusting r u s t i n g shall s h a l l require r e q u i r e renovation r e n o v a t i o n as a s described d e s c r i b e d below. b e l o w . The T h e presence p r e s e n c e of o f other o t h e r defects d e f e c t s such s u c h as a s blistering, b l i s t e r i n g , cracking, c r a c k i n g , flaking f l a k i n g and a n d chalking c h a l k i n g shall s h a l l be b e rated r a t e d respectively r e s p e c t i v e l y according a c c o r d i n g to t o ISO I S O 4628-2, 4 6 2 8 - 2 , ISO I S O 4628-4, 4 6 2 8 - 4 , ISO I S O 4628-5 4 6 2 8 - 5 and a n d ISO I S O 4628-6. 4 6 2 8 - 6 . The T h e degree d e g r e e of o f these t h e s e defects d e f e c t s shall s h a l l be b e rated r a t e d in i n addition a d d i t i o n to t o the t h e rust r u s t grade g r a d e and a n d taking t a k i n g into i n t o consideration c o n s i d e r a t i o n for f o r the t h e selection s e l e c t i o n of o f the t h e maintenance m a i n t e n a n c e painting p a i n t i n g option o p t i o n intended i n t e n d e d to t o be b e performed. p e r f o r m e d . As A s general g e n e r a l guide g u i d e spot s p o t repair r e p a i r should s h o u l d be b e considered c o n s i d e r e d as a s well w e l l in i n the t h e following f o l l o w i n g circumstances: c i r c u m s t a n c e s : The T h e zone z o n e and a n d / / or o r areas a r e a s of o f the t h e structures s t r u c t u r e s to t o be b e repaired r e p a i r e d are a r e hidden h i d d e n or o r in i n low-visibility l o w - v i s i b i l i t y area a r e a and a n d thus t h u s unimportant u n i m p o r t a n t to t o the t h e aesthetics. a e s t h e t i c s . Structures S t r u c t u r e s are a r e small, s m a l l , not n o t requiring r e q u i r i n g extensive e x t e n s i v e scaffolding s c a f f o l d i n g or o r difficult-to-reach d i f f i c u l t - t o - r e a c h areas a r e a s AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 59 5 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} 17.2.2 1 7 . 2 . 2 Spot S p o t Repair R e p a i r and a n d Full F u l l Topcoat T o p c o a t The T h e spot s p o t repair r e p a i r and a n d full f u l l topcoat t o p c o a t involves i n v o l v e s spot s p o t repairs r e p a i r s of o f deteriorated d e t e r i o r a t e d coating c o a t i n g and a n d corroded c o r r o d e d areas a r e a s followed f o l l o w e d by b y the t h e application a p p l i c a t i o n of o f a a topcoat t o p c o a t over o v e r the t h e entire e n t i r e surfaces, s u r f a c e s , including i n c l u d i n g spot s p o t repair r e p a i r areas a r e a s and a n d intact i n t a c t coating c o a t i n g areas. a r e a s . Spot S p o t repair r e p a i r and a n d recoating r e c o a t i n g should s h o u l d be b e considered c o n s i d e r e d if i f the t h e extension e x t e n s i o n of o f the t h e spot s p o t rusting r u s t i n g or o r deteriorated d e t e r i o r a t e d coating c o a t i n g is i s less l e s s than t h a n 8% 8 % localized l o c a l i z e d or o r when w h e n the t h e general g e n e r a l rusting, r u s t i n g , randomly r a n d o m l y distributed d i s t r i b u t e d across a c r o s s the t h e surface s u r f a c e is i s greater g r e a t e r than t h a n Ri2 R i 2 (0.5%) ( 0 . 5 % ) and a n d up u p to t o rust r u s t grade g r a d e Ri4 R i 4 (8%) ( 8 % ) in i n accordance a c c o r d a n c e with w i t h standard s t a n d a r d ISO I S O 4628-3. 4 6 2 8 - 3 . This T h i s type t y p e of o f maintenance m a i n t e n a n c e shall s h a l l not n o t be b e selected s e l e c t e d if i f the t h e pattern p a t t e r n is i s of o f the t h e pin-pointing p i n - p o i n t i n g rusting r u s t i n g type t y p e distributed d i s t r i b u t e d across a c r o s s the t h e surface. s u r f a c e . Any A n y degree d e g r e e of o f pinpoint p i n p o i n t rust r u s t shall s h a l l require r e q u i r e renovation r e n o v a t i o n as a s described d e s c r i b e d below. b e l o w . The T h e presence p r e s e n c e of o f other o t h e r defects d e f e c t s such s u c h as a s blistering, b l i s t e r i n g , cracking, c r a c k i n g , flaking f l a k i n g and a n d chalking c h a l k i n g shall s h a l l be b e rated r a t e d respectively r e s p e c t i v e l y according a c c o r d i n g to t o ISO I S O 4628-2, 4 6 2 8 - 2 , 4628-4, 4 6 2 8 - 4 , ISO I S O 4628-5 4 6 2 8 - 5 and a n d ISO I S O 4628-6. 4 6 2 8 - 6 . The T h e degree d e g r e e of o f these t h e s e defects d e f e c t s shall s h a l l be b e rated r a t e d in i n addition a d d i t i o n to t o the t h e rust r u s t grade g r a d e and a n d taking t a k i n g into i n t o consideration c o n s i d e r a t i o n for f o r the t h e selection s e l e c t i o n of o f the t h e type t y p e of o f maintenance m a i n t e n a n c e intended i n t e n d e d to t o be b e performed. p e r f o r m e d . This T h i s maintenance m a i n t e n a n c e painting p a i n t i n g option o p t i o n should s h o u l d often o f t e n delay d e l a y the t h e need n e e d to t o remove r e m o v e the t h e complete c o m p l e t e existing e x i s t i n g and a n d intact i n t a c t coating. c o a t i n g . Spot S p o t Repair R e p a i r and a n d Full F u l l Topcoat T o p c o a t may m a y be b e considered c o n s i d e r e d under u n d e r the t h e following f o l l o w i n g circumstances: c i r c u m s t a n c e s : The T h e intact i n t a c t surfaces s u r f a c e s of o f the t h e structures s t r u c t u r e s and a n d components c o m p o n e n t s intended i n t e n d e d to t o be b e recoated r e c o a t e d can c a n be b e easily e a s i l y cleaned, c l e a n e d , degreased d e g r e a s e d and a n d ready r e a d y to t o be b e top t o p coated. c o a t e d . Adequate A d e q u a t e evaluation e v a l u a t i o n of o f over o v e r coating c o a t i n g risk r i s k and a n d assessment a s s e s s m e n t of o f the t h e adhesion a d h e s i o n of o f the t h e existing e x i s t i n g coating. c o a t i n g . 17.2.3 1 7 . 2 . 3 Renovation R e n o v a t i o n and a n d Complete C o m p l e t e Recoat R e c o a t This T h i s type t y p e of o f maintenance m a i n t e n a n c e shall s h a l l be b e performed p e r f o r m e d on o n the t h e entire e n t i r e surfaces s u r f a c e s of o f the t h e components c o m p o n e n t s or o r on o n extensive e x t e n s i v e localized l o c a l i z e d areas. a r e a s . The T h e renovation r e n o v a t i o n operation o p e r a t i o n involves i n v o l v e s removing r e m o v i n g the t h e complete c o m p l e t e existing e x i s t i n g coating c o a t i n g and a n d of o f all a l l corrosion c o r r o s i o n products p r o d u c t s followed f o l l o w e d by b y the t h e application a p p l i c a t i o n of o f the t h e original o r i g i n a l paint p a i n t system s y s t e m applied a p p l i e d during d u r i n g construction c o n s t r u c t i o n provided p r o v i d e d by b y the t h e applicable a p p l i c a b l e painting p a i n t i n g systems s y s t e m s listed l i s t e d in i n this t h i s specification. s p e c i f i c a t i o n . Renovation R e n o v a t i o n should s h o u l d be b e considered c o n s i d e r e d if i f the t h e extension e x t e n s i o n of o f the t h e rust r u s t areas a r e a s or o r deteriorated d e t e r i o r a t e d coating c o a t i n g is i s higher h i g h e r than t h a n those t h o s e described d e s c r i b e d under u n d e r spot s p o t repair r e p a i r and a n d recoating r e c o a t i n g namely n a m e l y spot s p o t rusting r u s t i n g greater g r e a t e r than t h a n 8% 8 % or o r general g e n e r a l rusting r u s t i n g greater g r e a t e r than t h a n Ri4 R i 4 (8%) ( 8 % ) in i n accordance a c c o r d a n c e with w i t h ISO I S O 4628-3, 4 6 2 8 - 3 , including i n c l u d i n g all a l l surfaces s u r f a c e s affected a f f e c t e d by b y pin-pointing p i n - p o i n t i n g rusting r u s t i n g type, t y p e , distributed d i s t r i b u t e d at a t any a n y rate r a t e across a c r o s s the t h e surface. s u r f a c e . As A s guide, g u i d e , the t h e renovation r e n o v a t i o n and a n d complete c o m p l e t e recoat r e c o a t may m a y be b e considered c o n s i d e r e d as a s well w e l l in i n the t h e following f o l l o w i n g circumstances: c i r c u m s t a n c e s : The T h e overall o v e r a l l coating c o a t i n g conditions c o n d i t i o n s of o f the t h e structures s t r u c t u r e s or o r components c o m p o n e n t s are a r e poor p o o r due d u e to t o the t h e presence p r e s e n c e of o f extensive e x t e n s i v e rusted r u s t e d and a n d damaged d a m a g e d areas. a r e a s . When W h e n the t h e remaining r e m a i n i n g life l i f e of o f the t h e structures s t r u c t u r e s or o r component c o m p o n e n t justifies j u s t i f i e s this t h i s type t y p e of o f maintenance. m a i n t e n a n c e . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 60 6 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Criteria C r i t e r i a for f o r Maintenance M a i n t e n a n c e Coating C o a t i n g in i n Atmospheric A t m o s p h e r i c Service S e r v i c e Criteria C r i t e r i a for f o r application a p p l i c a t i o n of o f different d i f f e r e n t types t y p e s of o f maintenance m a i n t e n a n c e coating c o a t i n g shall s h a l l confirm c o n f i r m to t o Table T a b l e 17.1 1 7 . 1 for f o r atmospheric a t m o s p h e r i c service. s e r v i c e . Table T a b l e 17.1 1 7 . 1 Recommended R e c o m m e n d e d Maintenance M a i n t e n a n c e Painting P a i n t i n g System S y s t e m Options O p t i o n s Options O p t i o n s Spot S p o t Rusting R u s t i n g Rust R u s t Distribution D i s t r i b u t i o n Type T y p e and a n d Adhesion A d h e s i o n General G e n e r a l Rusting R u s t i n g Refurbishment R e f u r b i s h m e n t Spot S p o t repairs r e p a i r s < < 3 3 % % ≤ ≤ Ri2 R i 2 Not N o t required r e q u i r e d Adhesion A d h e s i o n Spot S p o t repairs r e p a i r s and a n d full f u l l topcoat t o p c o a t 3 3 ≤ ≤ % % ≤ ≤ 8 8 2 2 ≤ ≤ Ri R i ≤ ≤ 3 3 > > 2 2 MPa M P a (300 ( 3 0 0 psig p s i g / / 20.68 2 0 . 6 8 barg) b a r g ) by b y pull p u l l off o f f test t e s t as a s per p e r ASTM A S T M D4541 D 4 5 4 1 Or O r > > # # 2 2 (knife ( k n i f e test) t e s t ) as a s per p e r ASTM A S T M D6677 D 6 6 7 7 Renovation R e n o v a t i o n and a n d complete c o m p l e t e recoat r e c o a t Renovation R e n o v a t i o n ≥ ≥ 8 8 % % > > Ri3 R i 3 Not N o t required r e q u i r e d Spot S p o t Repair R e p a i r Procedure P r o c e d u r e After A f t e r pre-cleaning, p r e - c l e a n i n g , small s m a l l defects d e f e c t s in i n the t h e existing e x i s t i n g coating c o a t i n g system s y s t e m shall s h a l l be b e (spot) ( s p o t ) blast b l a s t cleaned. c l e a n e d . Carbon C a r b o n steel, s t e e l , low-alloy l o w - a l l o y steels s t e e l s and a n d hot h o t dip d i p galvanized g a l v a n i z e d steels s t e e l s shall s h a l l be b e spot s p o t blasted b l a s t e d to t o the t h e visual v i s u a l standard s t a n d a r d of o f SSPC- S S P C - SP S P 10 1 0 / / NACE N A C E No. N o . 2 2 at a t the t h e time t i m e of o f coating. c o a t i n g . The T h e cleaned c l e a n e d defects d e f e c t s shall s h a l l be b e touched-up t o u c h e d - u p to t o the t h e specified s p e c i f i e d coating c o a t i n g thickness. t h i c k n e s s . Spot S p o t repair r e p a i r shall s h a l l be b e considered c o n s i d e r e d if i f the t h e coated c o a t e d area a r e a has h a s localized l o c a l i z e d (spot) ( s p o t ) rusting r u s t i n g only o n l y and a n d the t h e remaining r e m a i n i n g coating c o a t i n g system s y s t e m is i s sound s o u n d and a n d adequate. a d e q u a t e . Coating C o a t i n g next n e x t to t o the t h e damaged d a m a g e d area a r e a shall s h a l l be b e lightly l i g h t l y abraded a b r a d e d by b y sweep s w e e p blasting b l a s t i n g achieving a c h i e v i n g a a minimum m i n i m u m overlap o v e r l a p of o f 2 2 inch. i n c h . Alternatively, A l t e r n a t i v e l y , if i f abrasive a b r a s i v e blasting b l a s t i n g is i s infeasible, i n f e a s i b l e , pneumatic p n e u m a t i c power p o w e r tool t o o l cleaning c l e a n i n g is i s allowed. a l l o w e d . However, H o w e v e r , in i n these t h e s e instances, i n s t a n c e s , the t h e recommended r e c o m m e n d e d power p o w e r tool t o o l is i s the t h e MBX M B X bristle b r i s t l e blaster b l a s t e r or o r equivalent e q u i v a l e n t and a n d approved a p p r o v e d by b y COMPANY. C O M P A N Y . This T h i s specially s p e c i a l l y developed d e v e l o p e d surface s u r f a c e preparation p r e p a r a t i o n tool t o o l can c a n achieve a c h i e v e the t h e required r e q u i r e d anchor a n c h o r profile p r o f i l e and a n d near n e a r white w h i t e cleanliness c l e a n l i n e s s required r e q u i r e d of o f epoxy e p o x y coatings. c o a t i n g s . If I f the t h e area a r e a of o f the t h e repair r e p a i r is i s less l e s s than t h a n 30 3 0 cm² c m ² (1 ( 1 ft²), f t ² ) , the t h e surface s u r f a c e shall s h a l l be b e abraded a b r a d e d by b y using u s i n g the t h e MBX M B X bristle b r i s t l e blaster. b l a s t e r . All A l l other o t h e r requirements r e q u i r e m e n t s above a b o v e apply. a p p l y . Repairs R e p a i r s to t o coating c o a t i n g systems s y s t e m s shall s h a l l be b e made m a d e using u s i n g the t h e same s a m e materials m a t e r i a l s as a s the t h e base b a s e system. s y s t e m . If I f a a paint p a i n t system s y s t e m is i s repaired r e p a i r e d with w i t h components c o m p o n e n t s that t h a t are a r e incompatible i n c o m p a t i b l e with w i t h the t h e underlying u n d e r l y i n g materials, m a t e r i a l s , dis-bonding d i s - b o n d i n g and a n d under u n d e r corrosion c o r r o s i o n will w i l l result. r e s u l t . When W h e n recoating r e c o a t i n g existing e x i s t i n g facilities f a c i l i t i e s and a n d the t h e information i n f o r m a t i o n on o n the t h e original o r i g i n a l paint p a i n t system s y s t e m is i s unknown, u n k n o w n , determine d e t e r m i n e whether w h e t h e r the t h e repair r e p a i r system s y s t e m is i s compatible c o m p a t i b l e with w i t h and a n d will w i l l adhere a d h e r e to t o the t h e existing e x i s t i n g paint p a i n t system s y s t e m before b e f o r e using u s i n g the t h e repair r e p a i r system s y s t e m on o n a a large l a r g e scale. s c a l e . One O n e or o r more m o r e of o f the t h e following f o l l o w i n g steps s t e p s may m a y be b e required: r e q u i r e d : Request R e q u e s t recommendations r e c o m m e n d a t i o n s from f r o m the t h e repair r e p a i r system s y s t e m Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R and a n d the t h e existing e x i s t i n g system s y s t e m Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R (if ( i f known). k n o w n ) . Apply A p p l y the t h e repair r e p a i r material m a t e r i a l to t o a a test t e s t area a r e a and a n d determine d e t e r m i n e compatibility c o m p a t i b i l i t y and a n d adhesion. a d h e s i o n . This T h i s step s t e p is i s always a l w a y s recommended. r e c o m m e n d e d . This T h i s is i s particularly p a r t i c u l a r l y important i m p o r t a n t where: w h e r e : i. i . A A gloss g l o s s retention r e t e n t i o n coat c o a t was w a s used, u s e d , ii. i i . The T h e original o r i g i n a l paint p a i n t is i s not n o t readily r e a d i l y identifiable, i d e n t i f i a b l e , AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 61 6 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} iii. i i i . Consider C o n s i d e r using u s i n g a a universal u n i v e r s a l primer p r i m e r Bargrier B a r g r i e r coat c o a t as a s an a n intermediate i n t e r m e d i a t e coat. c o a t . When W h e n repairing r e p a i r i n g a a paint p a i n t system s y s t e m with w i t h a a polyurethane p o l y u r e t h a n e topcoat, t o p c o a t , first f i r s t apply a p p l y epoxy e p o x y primers p r i m e r s and a n d intermediate i n t e r m e d i a t e paint p a i n t systems s y s t e m s to t o the t h e repair r e p a i r area(s). a r e a ( s ) . Use U s e sweep s w e e p blasting, b l a s t i n g , or o r a a similar s i m i l a r abrading a b r a d i n g process, p r o c e s s , to t o remove r e m o v e the t h e polyurethane p o l y u r e t h a n e topcoat t o p c o a t and a n d roughen r o u g h e n the t h e sound s o u n d coating c o a t i n g only o n l y in i n the t h e affected a f f e c t e d area. a r e a . Roughening R o u g h e n i n g ensures e n s u r e s the t h e repair r e p a i r system s y s t e m will w i l l adhere a d h e r e to t o the t h e edges e d g e s of o f the t h e polyurethane. p o l y u r e t h a n e . Apply A p p l y surface s u r f a c e tolerant t o l e r a n t epoxy e p o x y primer p r i m e r only o n l y over o v e r polyurethane p o l y u r e t h a n e that t h a t has h a s been b e e n sweep s w e e p blasted b l a s t e d or o r abraded. a b r a d e d . Epoxy E p o x y material m a t e r i a l applied a p p l i e d over o v e r the t h e unprepared u n p r e p a r e d polyurethane p o l y u r e t h a n e topcoat t o p c o a t will w i l l disband d i s b a n d and a n d cause c a u s e coating c o a t i n g failure. f a i l u r e . Once O n c e the t h e surface s u r f a c e tolerant t o l e r a n t epoxy e p o x y primer p r i m e r has h a s been b e e n applied a p p l i e d to t o the t h e repair r e p a i r area a r e a and a n d cured, c u r e d , polyurethane p o l y u r e t h a n e may m a y be b e applied a p p l i e d over o v e r the t h e epoxy e p o x y with w i t h a a minimum m i n i m u m of o f 50 5 0 mm m m (2 ( 2 in) i n ) overlap o v e r l a p onto o n t o the t h e existing e x i s t i n g topcoat. t o p c o a t . Final F i n a l DFT's D F T ' s for f o r all a l l coating c o a t i n g work w o r k shall s h a l l be b e documented d o c u m e n t e d and a n d shall s h a l l not n o t be b e exceeded e x c e e d e d to t o 600 6 0 0 microns. m i c r o n s . Spot S p o t Repair R e p a i r and a n d Full F u l l Topcoat T o p c o a t Procedure P r o c e d u r e After A f t e r the t h e complete c o m p l e t e initially i n i t i a l l y coated c o a t e d surfaces s u r f a c e s have h a v e been b e e n pre-cleaned, p r e - c l e a n e d , defects d e f e c t s in i n the t h e existing e x i s t i n g coating c o a t i n g system s y s t e m shall s h a l l be b e (spot) ( s p o t ) blast b l a s t cleaned. c l e a n e d . Carbon C a r b o n steel, s t e e l , low-alloy l o w - a l l o y steels s t e e l s and a n d hot h o t dip d i p galvanized g a l v a n i z e d steels s t e e l s shall s h a l l be b e spot s p o t blasted b l a s t e d to t o the t h e visual v i s u a l standard s t a n d a r d SSPC-SP S S P C - S P 10 1 0 / / NACE N A C E No. N o . 2 2 at a t the t h e time t i m e of o f coating. c o a t i n g . If I f the t h e remaining r e m a i n i n g part p a r t of o f the t h e existing e x i s t i n g coating c o a t i n g system s y s t e m needs n e e d s sweep-blasting, s w e e p - b l a s t i n g , fine f i n e abrasive a b r a s i v e shall s h a l l be b e used u s e d to t o avoid a v o i d damage d a m a g e to t o the t h e coating c o a t i n g system. s y s t e m . The T h e cleaned c l e a n e d defects d e f e c t s shall s h a l l be b e touched-up t o u c h e d - u p with w i t h the t h e base b a s e layers l a y e r s of o f the t h e specified s p e c i f i e d coating c o a t i n g system. s y s t e m . Thereafter T h e r e a f t e r a a full f u l l coat c o a t of o f the t h e initial i n i t i a l top t o p layer(s) l a y e r ( s ) shall s h a l l be b e applied. a p p l i e d . Refurbishment R e f u r b i s h m e n t shall s h a l l be b e considered c o n s i d e r e d if i f the t h e whole w h o l e coated c o a t e d area a r e a shows s h o w s more m o r e rusting r u s t i n g than t h a n described d e s c r i b e d under u n d e r spot s p o t repair. r e p a i r . Refurbishment R e f u r b i s h m e n t shall s h a l l not n o t be b e selected s e l e c t e d if i f the t h e rusting r u s t i n g pattern p a t t e r n is i s of o f the t h e pinpointed p i n p o i n t e d type. t y p e . Any A n y degree d e g r e e of o f pinpoint p i n p o i n t rusting r u s t i n g shall s h a l l require r e q u i r e renovation; r e n o v a t i o n ; see s e e below. b e l o w . Renovation R e n o v a t i o n Procedure P r o c e d u r e After A f t e r the t h e complete c o m p l e t e initially i n i t i a l l y coated c o a t e d surfaces s u r f a c e s have h a v e been b e e n pre-cleaned, p r e - c l e a n e d , all a l l surfaces s u r f a c e s shall s h a l l be b e blast b l a s t cleaned. c l e a n e d . Carbon C a r b o n steel s t e e l and a n d low-alloy l o w - a l l o y steels s t e e l s shall s h a l l be b e blasted b l a s t e d to t o the t h e visual v i s u a l standard s t a n d a r d SSPC-SP S S P C - S P 10 1 0 / / NACE N A C E No. N o . 2 2 at a t the t h e time t i m e of o f coating. c o a t i n g . After A f t e r the t h e surface s u r f a c e preparation, p r e p a r a t i o n , a a completely c o m p l e t e l y new n e w coating c o a t i n g system s y s t e m shall s h a l l be b e applied. a p p l i e d . Renovation R e n o v a t i o n shall s h a l l be b e considered c o n s i d e r e d if i f the t h e rusting r u s t i n g pattern p a t t e r n as a s described d e s c r i b e d in i n ISO-4628-3 I S O - 4 6 2 8 - 3 is i s pin-pointed p i n - p o i n t e d over o v e r the t h e whole w h o l e coated c o a t e d area a r e a or o r if i f the t h e rust r u s t grades g r a d e s are a r e higher h i g h e r than t h a n those t h o s e described d e s c r i b e d under u n d e r refurbishment. r e f u r b i s h m e n t . Stainless S t a i n l e s s Steels S t e e l s Where W h e r e coating c o a t i n g maintenance m a i n t e n a n c e to t o stainless s t a i n l e s s steel s t e e l surfaces s u r f a c e s is i s required, r e q u i r e d , the t h e entire e n t i r e surface s u r f a c e shall s h a l l be b e thoroughly t h o r o u g h l y sweep s w e e p blasted b l a s t e d to t o remove r e m o v e flaking f l a k i n g and a n d poorly p o o r l y adherent a d h e r e n t paint p a i n t and a n d to t o provide p r o v i d e a a surface s u r f a c e roughness r o u g h n e s s to t o any a n y well-adhered w e l l - a d h e r e d paint p a i n t surfaces. s u r f a c e s . This T h i s shall s h a l l then t h e n be b e followed f o l l o w e d by b y the t h e appropriate, a p p r o p r i a t e , compatible c o m p a t i b l e maintenance m a i n t e n a n c e painting p a i n t i n g system. s y s t e m . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 62 6 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} SECTION S E C T I O N B B PART P A R T 2 2 - - TECHNICAL T E C H N I C A L REQUIREMENTS R E Q U I R E M E N T S (INTERNAL ( I N T E R N A L LINING) L I N I N G ) GENERAL G E N E R A L This T h i s section s e c t i o n defines d e f i n e s the t h e lining l i n i n g systems s y s t e m s intended i n t e n d e d to t o be b e applied a p p l i e d to t o the t h e interior i n t e r i o r of o f process p r o c e s s / / pressure p r e s s u r e vessels, v e s s e l s , piping, p i p i n g , tanks t a n k s and a n d equipment e q u i p m e n t for f o r oil o i l and a n d gas g a s production p r o d u c t i o n and a n d processing p r o c e s s i n g facilities f a c i l i t i e s of o f COMPANY. C O M P A N Y . Internal I n t e r n a l lining l i n i n g of o f vessels v e s s e l s is i s not n o t permitted p e r m i t t e d when w h e n operated o p e r a t e d at a t pressure p r e s s u r e ≥ ≥ 50 5 0 Barg. B a r g . If I f any a n y requirement r e q u i r e m e n t or o r operating o p e r a t i n g parameters p a r a m e t e r s not n o t covered c o v e r e d in i n following f o l l o w i n g section, s e c t i o n , the t h e coating c o a t i n g system s y s t e m shall s h a l l be b e evaluated e v a l u a t e d on o n individual i n d i v i d u a l case c a s e by b y case c a s e basis b a s i s by b y COMPANY. C O M P A N Y . HANDLING H A N D L I N G Preparation P r e p a r a t i o n for f o r shipment s h i p m e n t of o f all a l l lined l i n e d items i t e m s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h the t h e Lining L i n i n g MANUFACTURER’s M A N U F A C T U R E R ’ s and a n d SUB- S U B - CONTRACTOR’s C O N T R A C T O R ’ s standards. s t a n d a r d s . SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l be b e solely s o l e l y responsible r e s p o n s i b l e for f o r the t h e adequacy a d e q u a c y of o f the t h e preparation p r e p a r a t i o n for f o r shipment s h i p m e n t provisions p r o v i s i o n s with w i t h respect r e s p e c t to t o materials m a t e r i a l s and a n d application, a p p l i c a t i o n , and a n d to t o provide p r o v i d e equipment e q u i p m e n t at a t the t h e destination d e s t i n a t i o n in i n ex-works e x - w o r k s condition c o n d i t i o n when w h e n handled h a n d l e d by b y commercial c o m m e r c i a l carriers. c a r r i e r s . Adequate A d e q u a t e protection p r o t e c t i o n of o f lined l i n e d equipment e q u i p m e n t and a n d piping p i p i n g shall s h a l l be b e provided p r o v i d e d to t o prevent p r e v e n t mechanical m e c h a n i c a l damage d a m a g e and a n d atmospheric a t m o s p h e r i c corrosion c o r r o s i o n in i n transit t r a n s i t and a n d at a t the t h e job j o b site. s i t e . Preparation P r e p a r a t i o n for f o r shipment s h i p m e n t and a n d packing p a c k i n g will w i l l be b e subject s u b j e c t to t o inspection i n s p e c t i o n and a n d rejection r e j e c t i o n by b y COMPANY’s C O M P A N Y ’ s / / CONTRACTOR’s C O N T R A C T O R ’ s inspectors. i n s p e c t o r s . All A l l costs c o s t s of o f lined l i n e d equipment e q u i p m e n t occasioned o c c a s i o n e d by b y such s u c h rejection r e j e c t i o n shall s h a l l be b e to t o the t h e account a c c o u n t of o f the t h e SUB-CONTRACTOR. S U B - C O N T R A C T O R . After A f t e r inspection i n s p e c t i o n and a n d test, t e s t , equipment e q u i p m e n t or o r piping p i p i n g shall s h a l l be b e completely c o m p l e t e l y free f r e e of o f water w a t e r and a n d dry d r y before b e f o r e start s t a r t of o f preparation p r e p a r a t i o n for f o r shipment. s h i p m e n t . EXECUTION E X E C U T I O N Internal I n t e r n a l lining l i n i n g shall s h a l l be b e with w i t h accordance a c c o r d a n c e to t o COMPANY’s C O M P A N Y ’ s approved a p p r o v e d / / qualified q u a l i f i e d lining l i n i n g system. s y s t e m . Prior P r i o r to t o commence c o m m e n c e the t h e internal i n t e r n a l lining l i n i n g works, w o r k s , CONTRACTOR C O N T R A C T O R / / SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l submit s u b m i t a a detail d e t a i l application a p p l i c a t i o n procedure p r o c e d u r e with w i t h approved a p p r o v e d lining l i n i n g system. s y s t e m . The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R is i s solely s o l e l y responsible r e s p o n s i b l e for f o r supply s u p p l y of o f installed i n s t a l l e d and a n d consumable c o n s u m a b l e materials, m a t e r i a l s , equipment e q u i p m e n t (air ( a i r compressor, c o m p r e s s o r , after a f t e r cooler, c o o l e r , blast b l a s t cleaning, c l e a n i n g , dehumidifying, d e h u m i d i f y i n g , ventilation, v e n t i l a t i o n , spray s p r a y etc.), e t c . ) , tools, t o o l s , instruments i n s t r u m e n t s and a n d labour l a b o u r (application, ( a p p l i c a t i o n , supervision, s u p e r v i s i o n , quality q u a l i t y control c o n t r o l etc.) e t c . ) and a n d each e a c h and a n d every e v e r y item i t e m of o f expense e x p e n s e to t o supply, s u p p l y , apply, a p p l y , cure c u r e and a n d check c h e c k the t h e integrity i n t e g r i t y of o f the t h e entire e n t i r e lining l i n i n g system s y s t e m in i n accordance a c c o r d a n c e with w i t h this t h i s specification. s p e c i f i c a t i o n . Application A p p l i c a t i o n of o f the t h e lining l i n i n g system s y s t e m consists c o n s i s t s of, o f , by b y way w a y of o f example e x a m p l e but b u t not n o t by b y limitation, l i m i t a t i o n , surface s u r f a c e conditioning, c o n d i t i o n i n g , degreasing, d e g r e a s i n g , removal r e m o v a l of o f water w a t e r solubles, s o l u b l e s , blast b l a s t cleaning, c l e a n i n g , priming p r i m i n g (if ( i f applicable), a p p l i c a b l e ) , lining l i n i n g application, a p p l i c a t i o n , full f u l l cure c u r e and a n d quality q u a l i t y checks c h e c k s and a n d any a n y repairs. r e p a i r s . All A l l blast b l a s t cleaning c l e a n i n g personnel p e r s o n n e l and a n d lining l i n i n g personnel p e r s o n n e l shall s h a l l be b e prequalified p r e q u a l i f i e d at a t least l e a s t one o n e week w e e k prior p r i o r to t o start s t a r t of o f work. w o r k . Each E a c h qualified q u a l i f i e d person p e r s o n shall s h a l l wear w e a r an a n identification i d e n t i f i c a t i o n badge b a d g e which w h i c h shows s h o w s that t h a t he h e / / she s h e has h a s been b e e n tested t e s t e d and a n d qualified q u a l i f i e d to t o perform p e r f o r m the t h e work. w o r k . The T h e lining l i n i n g work w o r k shall s h a l l be b e performed p e r f o r m e d when w h e n all a l l the t h e following f o l l o w i n g conditions c o n d i t i o n s exist: e x i s t : All A l l blast b l a s t cleaning c l e a n i n g and a n d lining l i n i n g personnel p e r s o n n e l are a r e pre-qualified. p r e - q u a l i f i e d . All A l l inspection i n s p e c t i o n equipment e q u i p m e n t is i s ready. r e a d y . All A l l Referenced R e f e r e n c e d Panels P a n e l s are a r e ready r e a d y and a n d approved a p p r o v e d by b y CONTRACTOR C O N T R A C T O R and a n d COMPANY. C O M P A N Y . All A l l specified s p e c i f i e d materials m a t e r i a l s are a r e available a v a i l a b l e on o n site s i t e with w i t h suitable s u i t a b l e storage s t o r a g e e.g. e . g . air a i r conditioning. c o n d i t i o n i n g . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 63 6 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Approved A p p r o v e d specific s p e c i f i c application a p p l i c a t i o n procedure p r o c e d u r e and a n d approved a p p r o v e d ITP I T P from f r o m COMPANY. C O M P A N Y . All A l l Application A p p l i c a t i o n Data D a t a is i s available a v a i l a b l e to t o each e a c h of o f the t h e involved i n v o l v e d personnel p e r s o n n e l at a t the t h e site. s i t e . All A l l welding w e l d i n g and a n d pressure p r e s s u r e test t e s t (hydrotest) ( h y d r o t e s t ) tasks t a s k s are a r e completed. c o m p l e t e d . The T h e substrate s u b s t r a t e metal m e t a l temperature t e m p e r a t u r e is i s above a b o v e 10°C 1 0 ° C and a n d below b e l o w 50°C. 5 0 ° C . The T h e substrate s u b s t r a t e metal m e t a l temperature t e m p e r a t u r e is i s at a t least l e a s t 3°C 3 ° C above a b o v e the t h e dew d e w point. p o i n t . All A l l the t h e surfaces s u r f a c e s to t o be b e coated c o a t e d are a r e dry. d r y . The T h e relative r e l a t i v e humidity h u m i d i t y is i s below b e l o w 80%. 8 0 % . Ventilation V e n t i l a t i o n equipment e q u i p m e n t is i s properly p r o p e r l y set-up. s e t - u p . Dehumidifying D e h u m i d i f y i n g equipment e q u i p m e n t is i s ready r e a d y to t o operate o p e r a t e when w h e n necessary. n e c e s s a r y . Adjacent A d j a c e n t surfaces s u r f a c e s have h a v e been b e e n covered c o v e r e d or o r otherwise o t h e r w i s e protected. p r o t e c t e d . All A l l surfaces s u r f a c e s and a n d equipment e q u i p m e n t which w h i c h will w i l l be b e adversely a d v e r s e l y affected a f f e c t e d are a r e protected p r o t e c t e d from f r o m abrasives. a b r a s i v e s . When W h e n the t h e available a v a i l a b l e light l i g h t is i s more m o r e than t h a n 500 5 0 0 lux. l u x . SUB-CONTRACTOR’s S U B - C O N T R A C T O R ’ s method m e t h o d statements s t a t e m e n t s are a r e approved a p p r o v e d by b y the t h e COMPANY, C O M P A N Y , with w i t h due d u e care c a r e and a n d attention a t t e n t i o n paid p a i d to t o health, h e a l t h , safety s a f e t y and a n d environmental e n v i r o n m e n t a l issues. i s s u e s . MATERIALS M A T E R I A L S AND A N D EQUIPMENT E Q U I P M E N T Alternate A l t e r n a t e materials m a t e r i a l s of o f similar s i m i l a r quality q u a l i t y or o r better b e t t e r to t o specified s p e c i f i e d product p r o d u c t may m a y be b e submitted s u b m i t t e d for f o r the t h e approval a p p r o v a l of o f the t h e COMPANY. C O M P A N Y . Degreaser D e g r e a s e r The T h e degreaser d e g r e a s e r shall s h a l l be b e water w a t e r based b a s e d biodegradable b i o d e g r a d a b l e cleaner. c l e a n e r . Abrasives A b r a s i v e s Abrasives A b r a s i v e s shall s h a l l be b e composed c o m p o s e d of o f clean, c l e a n , hard h a r d particles p a r t i c l e s free f r e e from f r o m foreign f o r e i g n substances s u b s t a n c e s such s u c h as a s dirt, d i r t , oil, o i l , grease, g r e a s e , toxic t o x i c substances, s u b s t a n c e s , organic o r g a n i c matter, m a t t e r , mill m i l l scale, s c a l e , soil s o i l and a n d water-soluble w a t e r - s o l u b l e salts. s a l t s . The T h e pH p H of o f the t h e abrasive a b r a s i v e materials m a t e r i a l s shall s h a l l not n o t be b e below b e l o w 6.2. 6 . 2 . The T h e moisture m o i s t u r e content c o n t e n t of o f the t h e selected s e l e c t e d abrasive a b r a s i v e shall s h a l l not n o t exceed e x c e e d 0.5 0 . 5 percent p e r c e n t by b y weight. w e i g h t . The T h e conductivity c o n d u c t i v i t y of o f deionized d e i o n i z e d water w a t e r extract e x t r a c t of o f the t h e abrasive a b r a s i v e material m a t e r i a l shall s h a l l not n o t exceed e x c e e d 150 1 5 0 micro-siemens/cm. m i c r o - s i e m e n s / c m . Abrasive A b r a s i v e shall s h a l l be b e garnet g a r n e t for f o r blast b l a s t cleaning c l e a n i n g all a l l surfaces. s u r f a c e s . Steel S t e e l grit g r i t or o r garnet g a r n e t may m a y be b e used u s e d for f o r blast b l a s t cleaning c l e a n i n g tank t a n k floors. f l o o r s . Silica S i l i c a sand, s a n d , copper c o p p e r slag, s l a g , and a n d steel s t e e l shot s h o t shall s h a l l not n o t be b e used. u s e d . The T h e abrasive a b r a s i v e shall s h a l l be b e capable c a p a b l e of o f producing p r o d u c i n g the t h e degree d e g r e e of o f cleanliness c l e a n l i n e s s and a n d surface s u r f a c e profile p r o f i l e specified s p e c i f i e d in i n this t h i s specification. s p e c i f i c a t i o n . The T h e particle p a r t i c l e size s i z e of o f the t h e abrasive a b r a s i v e shall s h a l l be b e 0.1 0 . 1 mm m m to t o 1.5 1 . 5 mm. m m . Equipment E q u i p m e n t Spray S p r a y equipment e q u i p m e n t shall s h a l l be b e maintained m a i n t a i n e d in i n good g o o d working w o r k i n g order o r d e r and a n d shall s h a l l be b e comparable c o m p a r a b l e to t o that t h a t described d e s c r i b e d in i n the t h e Application A p p l i c a t i o n Data. D a t a . Dehumidifying D e h u m i d i f y i n g equipment e q u i p m e n t shall s h a l l be b e of o f a a sufficient s u f f i c i e n t size s i z e to t o provide p r o v i d e the t h e required r e q u i r e d air a i r changes c h a n g e s at a t the t h e temperature t e m p e r a t u r e and a n d humidity h u m i d i t y levels l e v e l s stated s t a t e d in i n the t h e Application A p p l i c a t i o n Data. D a t a . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 64 6 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Ventilation V e n t i l a t i o n equipment e q u i p m e n t and a n d ducting d u c t i n g shall s h a l l be b e of o f a a sufficient s u f f i c i e n t size s i z e to t o provide p r o v i d e the t h e required r e q u i r e d air a i r changes c h a n g e s stated s t a t e d in i n the t h e Application A p p l i c a t i o n Data. D a t a . They T h e y shall s h a l l also a l s o be b e sufficient s u f f i c i e n t in i n size s i z e to t o prevent p r e v e n t any a n y solvents s o l v e n t s being b e i n g trapped t r a p p e d inside i n s i d e the t h e lined l i n e d item. i t e m . Scaffolding S c a f f o l d i n g / / staging s t a g i n g shall s h a l l be b e erected e r e c t e d to t o permit p e r m i t safe s a f e and a n d easy e a s y access a c c e s s to t o all a l l areas a r e a s of o f tank t a n k for f o r lining l i n i n g surface s u r f a c e preparation, p r e p a r a t i o n , application, a p p l i c a t i o n , inspection i n s p e c t i o n and a n d testing: t e s t i n g : Scaffolding S c a f f o l d i n g / / staging s t a g i n g shall s h a l l also a l s o meet m e e t the t h e following f o l l o w i n g requirements: r e q u i r e m e n t s : The T h e points p o i n t s of o f contact c o n t a c t with w i t h surface s u r f a c e to t o be b e coated c o a t e d / / coated c o a t e d surface s u r f a c e shall s h a l l be b e kept k e p t to t o minimum. m i n i m u m . All A l l points p o i n t s of o f contact c o n t a c t on o n coated c o a t e d surface s u r f a c e shall s h a l l be b e holiday h o l i d a y tested t e s t e d at a t the t h e first f i r s t signs s i g n s and a n d coating c o a t i n g damage. d a m a g e . Split S p l i t boards b o a r d s shall s h a l l not n o t be b e used. u s e d . Pole P o l e ends e n d s shall s h a l l not n o t be b e sealed. s e a l e d . Staging S t a g i n g shall s h a l l not n o t mask m a s k the t h e areas a r e a s of o f surface s u r f a c e to t o be b e coated. c o a t e d . Every E v e r y care c a r e must m u s t be b e taken t a k e n to t o avoid a v o i d damage d a m a g e to t o the t h e coating. c o a t i n g . All A l l scaffold s c a f f o l d materials m a t e r i a l s shall s h a l l rest r e s t on o n a a rubber r u b b e r pad p a d or o r a a composite c o m p o s i t e pad p a d made m a d e of o f carpeting c a r p e t i n g and a n d plywood p l y w o o d with w i t h the t h e carpeting c a r p e t i n g facing f a c i n g the t h e coated c o a t e d floor. f l o o r . Compressed C o m p r e s s e d Air A i r All A l l air a i r compressors c o m p r e s s o r s shall s h a l l be b e of o f a a sufficient s u f f i c i e n t size s i z e to t o deliver d e l i v e r 7 7 kg/cm k g / c m 2 2 at a t the t h e nozzle. n o z z l e . Each E a c h compressor c o m p r e s s o r shall s h a l l have h a v e two t w o oil o i l / / moisture m o i s t u r e filters, f i l t e r s , one o n e located l o c a t e d at a t the t h e compressed c o m p r e s s e d air a i r exit e x i t of o f the t h e compressor c o m p r e s s o r and a n d one o n e located l o c a t e d just j u s t before b e f o r e the t h e after a f t e r cooler. c o o l e r . Compressed C o m p r e s s e d air a i r used u s e d for f o r blasting b l a s t i n g and a n d lining l i n i n g application a p p l i c a t i o n must m u s t be b e clean, c l e a n , oil o i l free f r e e and a n d dry. d r y . The T h e compressed c o m p r e s s e d air a i r shall s h a l l be b e passed p a s s e d through t h r o u g h a a dryer d r y e r package. p a c k a g e . Proper P r o p e r functioning f u n c t i o n i n g of o f the t h e in-line i n - l i n e moisture m o i s t u r e and a n d oil o i l traps t r a p s shall s h a l l be b e evaluated e v a l u a t e d daily d a i l y by b y allowing a l l o w i n g the t h e air a i r supply s u p p l y (downstream ( d o w n s t r e a m from f r o m the t h e traps) t r a p s ) to t o blow b l o w against a g a i n s t a a clean, c l e a n , white w h i t e cloth c l o t h in i n accordance a c c o r d a n c e with w i t h ASTM A S T M D4285. D 4 2 8 5 . No N o moisture m o i s t u r e or o r oil o i l should s h o u l d be b e deposited d e p o s i t e d on o n the t h e cloth. c l o t h . If I f contaminants c o n t a m i n a n t s are a r e detected, d e t e c t e d , the t h e equipment e q u i p m e n t deficiencies d e f i c i e n c i e s shall s h a l l be b e corrected, c o r r e c t e d , and a n d the t h e air a i r stream s t r e a m shall s h a l l be b e retested. r e t e s t e d . Surfaces S u r f a c e s determined d e t e r m i n e d to t o have h a v e been b e e n blasted b l a s t e d since s i n c e the t h e last l a s t successful s u c c e s s f u l test t e s t shall s h a l l be b e degreased d e g r e a s e d and a n d re-blasted r e - b l a s t e d with w i t h clean c l e a n air a i r and a n d abrasive. a b r a s i v e . Linings L i n i n g s determined d e t e r m i n e d to t o have h a v e been b e e n applied a p p l i e d using u s i n g contaminated c o n t a m i n a t e d air a i r shall s h a l l be b e removed r e m o v e d and a n d new n e w linings l i n i n g s applied a p p l i e d using u s i n g clean c l e a n air. a i r . Lining L i n i n g Materials M a t e r i a l s Lining L i n i n g materials m a t e r i a l s shall s h a l l be b e as a s stated s t a t e d in i n APPENDIX A P P E N D I X A12. A 1 2 . Thinners T h i n n e r s and a n d cleaners c l e a n e r s shall s h a l l be b e products p r o d u c t s of o f the t h e MANUFACTURER M A N U F A C T U R E R of o f the t h e lining l i n i n g system s y s t e m materials m a t e r i a l s and a n d as a s recommended r e c o m m e n d e d in i n the t h e Application A p p l i c a t i o n Data. D a t a . Cleaners C l e a n e r s shall s h a l l not n o t be b e used u s e d as a s thinners. t h i n n e r s . GENERAL G E N E R A L REQUIREMENTS R E Q U I R E M E N T S Surface S u r f a c e Conditioning C o n d i t i o n i n g SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l ensure e n s u r e compliance c o m p l i a n c e with w i t h the t h e following f o l l o w i n g design d e s i g n guidelines g u i d e l i n e s and a n d NACE N A C E SP0178 S P 0 1 7 8 prior p r i o r to t o surface s u r f a c e preparation p r e p a r a t i o n and a n d lining l i n i n g application: a p p l i c a t i o n : All A l l edges e d g e s of o f clips, c l i p s , plates p l a t e s and a n d other o t h e r items i t e m s shall s h a l l be b e rounded r o u n d e d or o r chamfered c h a m f e r e d to t o a a minimum m i n i m u m radius r a d i u s of o f 3 3 mm. m m . All A l l interior i n t e r i o r welds w e l d s shall s h a l l be b e continuous c o n t i n u o u s seal s e a l welds. w e l d s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 65 6 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Welds W e l d s shall s h a l l be b e free f r e e of o f porosity, p o r o s i t y , pockets p o c k e t s and a n d high h i g h spots. s p o t s . Welds W e l d s shall s h a l l be b e blast b l a s t cleaned c l e a n e d lightly l i g h t l y for f o r the t h e purpose p u r p o s e of o f inspection. i n s p e c t i o n . If I f blast b l a s t cleaning c l e a n i n g reveals r e v e a l s unacceptable u n a c c e p t a b l e weld w e l d defects, d e f e c t s , such s u c h as a s laminations, l a m i n a t i o n s , slivers, s l i v e r s , pinholes, p i n h o l e s , undercuts u n d e r c u t s or o r craters, c r a t e r s , they t h e y shall s h a l l be b e repaired. r e p a i r e d . Ripples R i p p l e s in i n weld w e l d beads b e a d s shall s h a l l be b e ground g r o u n d smooth s m o o t h and a n d edges e d g e s blended b l e n d e d smoothly s m o o t h l y into i n t o the t h e adjacent a d j a c e n t plate p l a t e surface. s u r f a c e . Surface S u r f a c e quality q u a l i t y of o f welds w e l d s shall s h a l l be b e at a t least l e a s t equal e q u a l to t o or o r better b e t t e r than t h a n NACE N A C E SP0178, S P 0 1 7 8 , Weld W e l d Designation D e s i g n a t i o n D. D . All A l l weld w e l d slag, s l a g , splatter s p l a t t e r and a n d flux f l u x shall s h a l l be b e removed. r e m o v e d . Welding W e l d i n g or o r removal r e m o v a l of o f any a n y temporary t e m p o r a r y attachments a t t a c h m e n t s and a n d hydrotesting h y d r o t e s t i n g shall s h a l l be b e completed c o m p l e t e d before b e f o r e surface s u r f a c e preparation p r e p a r a t i o n and a n d lining l i n i n g application. a p p l i c a t i o n . Dehumidification D e h u m i d i f i c a t i o n Surfaces S u r f a c e s must m u s t be b e maintained m a i n t a i n e d at a t least l e a s t 3°C 3 ° C above a b o v e the t h e dew d e w point, p o i n t , immediately i m m e d i a t e l y before b e f o r e and a n d during d u r i n g the t h e lining l i n i n g installation i n s t a l l a t i o n and a n d remain r e m a i n in i n this t h i s condition c o n d i t i o n during d u r i n g curing. c u r i n g . To T o comply c o m p l y with w i t h this t h i s requirement, r e q u i r e m e n t , dehumidifying d e h u m i d i f y i n g equipment e q u i p m e n t shall s h a l l be b e at a t the t h e site. s i t e . The T h e capacity c a p a c i t y of o f the t h e dehumidifying d e h u m i d i f y i n g equipment e q u i p m e n t shall s h a l l be b e as a s recommended r e c o m m e n d e d by b y the t h e dehumidifying d e h u m i d i f y i n g equipment e q u i p m e n t Lining L i n i n g MANUFACTURER. M A N U F A C T U R E R . The T h e typical t y p i c a l minimum m i n i m u m dew d e w point p o i n t differential d i f f e r e n t i a l specified s p e c i f i e d for f o r holding h o l d i n g a a blast b l a s t over o v e r an a n extended e x t e n d e d period p e r i o d of o f time t i m e is i s 9 9 to t o 14°C 1 4 ° C with w i t h a a relative r e l a t i v e humidity h u m i d i t y not n o t to t o exceed e x c e e d 40% 4 0 % to t o 55%. 5 5 % . The T h e CONTRACTOR C O N T R A C T O R should s h o u l d refer r e f e r to t o SSPC-TR S S P C - T R 3 3 / / NACE N A C E 6A192 6 A 1 9 2 - - “Dehumidification “ D e h u m i d i f i c a t i o n and a n d Temperature T e m p e r a t u r e Control C o n t r o l during d u r i n g Surface S u r f a c e Preparation, P r e p a r a t i o n , Application, A p p l i c a t i o n , and a n d Curing C u r i n g for f o r Coatings C o a t i n g s / / Linings L i n i n g s of o f Steel S t e e l Tanks, T a n k s , Vessels, V e s s e l s , and a n d Other O t h e r Enclosed E n c l o s e d Areas” A r e a s ” for f o r guidance. g u i d a n c e . The T h e air a i r temperature, t e m p e r a t u r e , relative r e l a t i v e humidity, h u m i d i t y , dew d e w point p o i n t and a n d steel s t e e l temperature t e m p e r a t u r e are a r e to t o be b e recorded r e c o r d e d hourly h o u r l y throughout t h r o u g h o u t the t h e duration d u r a t i o n of o f the t h e work w o r k through t h r o u g h a a computerized c o m p u t e r i z e d system s y s t e m as a s well w e l l as a s verified v e r i f i e d manually. m a n u a l l y . A A detailed d e t a i l e d method m e t h o d statement s t a t e m e n t on o n how h o w the t h e CONTRACTOR C O N T R A C T O R proposes p r o p o s e s to t o maintain m a i n t a i n the t h e environmental e n v i r o n m e n t a l conditions c o n d i t i o n s throughout t h r o u g h o u t the t h e duration d u r a t i o n of o f the t h e work w o r k is i s to t o be b e submitted. s u b m i t t e d . Ventilation V e n t i l a t i o n During D u r i n g all a l l blast b l a s t cleaning c l e a n i n g operations, o p e r a t i o n s , ventilation v e n t i l a t i o n shall s h a l l be b e maintained m a i n t a i n e d to t o allow a l l o w adequate a d e q u a t e visibility v i s i b i l i t y and a n d for f o r safety. s a f e t y . Flexible F l e x i b l e ventilation v e n t i l a t i o n ducts d u c t s shall s h a l l be b e used u s e d to t o allow a l l o w the t h e point p o i n t of o f extraction e x t r a c t i o n to t o be b e reasonably r e a s o n a b l y close c l o s e to t o the t h e blaster. b l a s t e r . The T h e ventilation v e n t i l a t i o n ducts d u c t s shall s h a l l be b e arranged a r r a n g e d so s o that t h a t dead d e a d spaces s p a c e s do d o not n o t exist. e x i s t . Ventilation V e n t i l a t i o n must m u s t be b e maintained m a i n t a i n e d during d u r i n g the t h e entire e n t i r e lining l i n i n g application a p p l i c a t i o n and a n d continue c o n t i n u e while w h i l e the t h e solvent s o l v e n t is i s released r e l e a s e d from f r o m the t h e lining l i n i n g film f i l m during d u r i n g drying. d r y i n g . The T h e ventilation v e n t i l a t i o n system s y s t e m must m u s t prevent p r e v e n t the t h e vapor v a p o r concentration c o n c e n t r a t i o n from f r o m exceeding e x c e e d i n g 10 1 0 percent p e r c e n t of o f the t h e lower l o w e r explosive e x p l o s i v e limit l i m i t (or ( o r less l e s s than t h a n this t h i s if i f required r e q u i r e d by b y the t h e local l o c a l regulations). r e g u l a t i o n s ) . Proper P r o p e r exhaust e x h a u s t shall s h a l l be b e maintained m a i n t a i n e d using u s i n g ducts d u c t s of o f appropriate a p p r o p r i a t e size s i z e at a t various v a r i o u s levels l e v e l s inside i n s i d e the t h e item i t e m being b e i n g lined. l i n e d . The T h e number n u m b e r of o f air a i r changes c h a n g e s in i n confined c o n f i n e d spaces s p a c e s during d u r i n g lining l i n i n g installation i n s t a l l a t i o n and a n d curing c u r i n g shall s h a l l be b e 10 1 0 air a i r changes c h a n g e s per p e r hour. h o u r . The T h e forced f o r c e d cross c r o s s air a i r ventilation v e n t i l a t i o n shall s h a l l be b e maintained m a i n t a i n e d during d u r i n g the t h e entire e n t i r e curing c u r i n g period p e r i o d of o f internal i n t e r n a l lining l i n i n g after a f t e r the t h e application a p p l i c a t i o n of o f the t h e lining l i n i n g system. s y s t e m . To T o minimize m i n i m i z e dry d r y spray s p r a y during d u r i n g application, a p p l i c a t i o n , a a lower l o w e r level l e v e l of o f ventilation v e n t i l a t i o n shall s h a l l be b e maintained. m a i n t a i n e d . The T h e number n u m b e r of o f air a i r changes c h a n g e s shall s h a l l be b e determined d e t e r m i n e d by b y the t h e SUB-CONTRACTOR S U B - C O N T R A C T O R subject s u b j e c t to t o safety s a f e t y considerations. c o n s i d e r a t i o n s . Provisions P r o v i s i o n s shall s h a l l be b e made m a d e for f o r 24-hour 2 4 - h o u r surveillance s u r v e i l l a n c e of o f any a n y ventilation v e n t i l a t i o n equipment. e q u i p m e n t . Lighting L i g h t i n g In I n accordance a c c o r d a n c e with w i t h SSPC-Guide S S P C - G u i d e 12 1 2 for f o r illumination i l l u m i n a t i o n of o f industrial i n d u s t r i a l painting p a i n t i n g projects. p r o j e c t s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 66 6 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Lighting L i g h t i n g during d u r i n g blast b l a s t cleaning c l e a n i n g and a n d lining l i n i n g application a p p l i c a t i o n must m u s t be b e electrically e l e c t r i c a l l y safe, s a f e , explosion-proof e x p l o s i o n - p r o o f and a n d provide p r o v i d e suitable s u i t a b l e illumination i l l u m i n a t i o n for f o r all a l l work. w o r k . Low L o w voltage v o l t a g e lights, l i g h t s , approved a p p r o v e d by b y the t h e CONTRACTOR, C O N T R A C T O R , shall s h a l l be b e used. u s e d . High H i g h voltage v o l t a g e lights l i g h t s shall s h a l l not n o t be b e used u s e d inside i n s i d e the t h e item i t e m being b e i n g lined. l i n e d . All A l l circuit c i r c u i t boxes b o x e s and a n d switches s w i t c h e s shall s h a l l be b e located l o c a t e d outside o u t s i d e of o f the t h e equipment e q u i p m e n t being b e i n g lined. l i n e d . Cable C a b l e Joints J o i n t s shall s h a l l not n o t be b e allowed a l l o w e d inside i n s i d e the t h e equipment. e q u i p m e n t . Surface S u r f a c e Preparation P r e p a r a t i o n All A l l Surfaces S u r f a c e s shall s h a l l be b e degreased d e g r e a s e d with w i t h a a biodegradable b i o d e g r a d a b l e water w a t e r based b a s e d cleaner. c l e a n e r . Degreased D e g r e a s e d Surfaces S u r f a c e s shall s h a l l be b e thoroughly t h o r o u g h l y washed w a s h e d to t o remove r e m o v e any a n y film f i l m of o f the t h e degreaser. d e g r e a s e r . All A l l water-soluble w a t e r - s o l u b l e compounds c o m p o u n d s shall s h a l l be b e removed r e m o v e d by b y additional a d d i t i o n a l washing w a s h i n g with w i t h potable p o t a b l e water. w a t e r . After A f t e r washing, w a s h i n g , the t h e Surfaces S u r f a c e s shall s h a l l be b e tested t e s t e d for f o r water w a t e r soluble s o l u b l e salts s a l t s with w i t h a a salt s a l t testing t e s t i n g kit, k i t , approved a p p r o v e d by b y COMPANY, C O M P A N Y , in i n accordance a c c o r d a n c e with w i t h ISO I S O 8502-6 8 5 0 2 - 6 & & 9, 9 , the t h e Bresle B r e s l e method. m e t h o d . If I f the t h e quantity q u a n t i t y of o f water-soluble w a t e r - s o l u b l e salts s a l t s is i s more m o r e than t h a n 2 2 micrograms m i c r o g r a m s per p e r square s q u a r e centimetre, c e n t i m e t r e , washing w a s h i n g shall s h a l l be b e repeated r e p e a t e d until u n t i l the t h e acceptable a c c e p t a b l e range r a n g e of o f soluble s o l u b l e salt s a l t is i s attained. a t t a i n e d . Surfaces S u r f a c e s shall s h a l l be b e dried d r i e d with w i t h natural n a t u r a l ventilation. v e n t i l a t i o n . If I f forced f o r c e d air a i r is i s used, u s e d , the t h e air a i r shall s h a l l be b e oil o i l free. f r e e . All A l l coatings c o a t i n g s applied a p p l i e d in i n the t h e shop s h o p such s u c h as a s prefabrication p r e f a b r i c a t i o n shop s h o p primers p r i m e r s shall s h a l l be b e completely c o m p l e t e l y removed r e m o v e d by b y blast b l a s t cleaning. c l e a n i n g . All A l l Surfaces S u r f a c e s shall s h a l l be b e blast b l a s t cleaned c l e a n e d with w i t h clean, c l e a n , dry d r y premium p r e m i u m grade g r a d e garnet g a r n e t to t o white w h i t e metal. m e t a l . Floor F l o o r Surfaces S u r f a c e s may m a y be b e cleaned c l e a n e d with w i t h steel s t e e l grit g r i t if i f a a vacuum v a c u u m blast b l a s t cleaning c l e a n i n g unit u n i t is i s used. u s e d . Garnet G a r n e t shall s h a l l not n o t be b e recycled r e c y c l e d for f o r blast b l a s t cleaning. c l e a n i n g . Steel S t e e l grit g r i t may m a y be b e reused r e u s e d for f o r floor f l o o r surfaces s u r f a c e s when w h e n a a vacuum v a c u u m blast b l a s t cleaning c l e a n i n g unit u n i t is i s used u s e d provided p r o v i d e d the t h e grit g r i t is i s checked c h e c k e d for f o r oil o i l contamination c o n t a m i n a t i o n at a t least l e a s t once o n c e per p e r every e v e r y 100 1 0 0 square s q u a r e meters m e t e r s of o f floor f l o o r surface s u r f a c e and a n d recyclable r e c y c l a b l e unit u n i t is i s available. a v a i l a b l e . If I f oil o i l contamination c o n t a m i n a t i o n is i s suspected, s u s p e c t e d , the t h e grit g r i t shall s h a l l be b e immediately i m m e d i a t e l y discarded, d i s c a r d e d , and a n d 100 1 0 0 percent p e r c e n t of o f the t h e cleaned c l e a n e d floor f l o o r surface s u r f a c e shall s h a l l be b e checked c h e c k e d for f o r oil o i l contamination c o n t a m i n a t i o n using u s i n g a a black b l a c k light. l i g h t . Any A n y contamination c o n t a m i n a t i o n on o n the t h e floor f l o o r shall s h a l l be b e completely c o m p l e t e l y removed. r e m o v e d . Before B e f o r e initial i n i t i a l blast b l a s t inspection, i n s p e c t i o n , the t h e bulk b u l k of o f the t h e spent s p e n t abrasive a b r a s i v e shall s h a l l be b e removed. r e m o v e d . Any A n y substandard s u b s t a n d a r d areas a r e a s including i n c l u d i n g burrs, b u r r s , slivers, s l i v e r s , scabs s c a b s and a n d weld w e l d splatter s p l a t t e r shall s h a l l be b e identified i d e n t i f i e d and a n d repaired. r e p a i r e d . All A l l marking m a r k i n g paint, p a i n t , chalk, c h a l k , etc. e t c . shall s h a l l be b e removed r e m o v e d after a f t e r repairs. r e p a i r s . All A l l Surfaces S u r f a c e s shall s h a l l be b e thoroughly t h o r o u g h l y cleaned c l e a n e d to t o remove r e m o v e all a l l embedded e m b e d d e d materials m a t e r i a l s from f r o m the t h e surface. s u r f a c e . Industrial I n d u s t r i a l vacuum v a c u u m cleaners c l e a n e r s fitted f i t t e d with w i t h non-metallic n o n - m e t a l l i c brushes b r u s h e s shall s h a l l be b e used u s e d to t o remove r e m o v e surface s u r f a c e dust d u s t and a n d embedded e m b e d d e d materials. m a t e r i a l s . Blowing B l o w i n g the t h e dust d u s t with w i t h compressed c o m p r e s s e d air a i r is i s not n o t permitted. p e r m i t t e d . Cleaning C l e a n i n g shall s h a l l be b e carried c a r r i e d out o u t on o n all a l l areas a r e a s on o n which w h i c h debris d e b r i s or o r dust d u s t can c a n collect. c o l l e c t . This T h i s shall s h a l l include i n c l u d e bit b i t is i s not n o t limited l i m i t e d to t o scaffolding, s c a f f o l d i n g , underside u n d e r s i d e of o f the t h e lowered l o w e r e d floating f l o a t i n g roofs, r o o f s , support s u p p o r t columns, c o l u m n s , etc. e t c . The T h e steelworks s t e e l w o r k s for f o r lining l i n i n g application a p p l i c a t i o n shall s h a l l be b e checked c h e c k e d after a f t e r the t h e final f i n a l cleaning c l e a n i n g process p r o c e s s is i s finished f i n i s h e d in i n accordance a c c o r d a n c e with w i t h applicable a p p l i c a b l e ISO. I S O . During D u r i n g blast b l a s t cleaning c l e a n i n g operations, o p e r a t i o n s , the t h e spent s p e n t abrasive a b r a s i v e shall s h a l l be b e periodically p e r i o d i c a l l y removed. r e m o v e d . Before B e f o r e the t h e end e n d of o f day, d a y , all a l l spent s p e n t abrasive a b r a s i v e shall s h a l l be b e removed, r e m o v e d , and a n d floor f l o o r surface s u r f a c e shall s h a l l be b e kept k e p t tidy. t i d y . Care C a r e of o f Cleaned C l e a n e d and a n d Coated C o a t e d Surfaces S u r f a c e s Surfaces S u r f a c e s shall s h a l l be b e protected p r o t e c t e d from f r o m contamination. c o n t a m i n a t i o n . All A l l personnel p e r s o n n e l shall s h a l l wear w e a r clean c l e a n coveralls, c o v e r a l l s , gloves g l o v e s and a n d shoes. s h o e s . Surfaces S u r f a c e s shall s h a l l be b e protected p r o t e c t e d from f r o m contamination c o n t a m i n a t i o n due d u e to t o fingerprints, f i n g e r p r i n t s , foreign f o r e i g n material m a t e r i a l on o n workers’ w o r k e r s ’ clothes c l o t h e s and a n d shoes, s h o e s , dust, d u s t , lint l i n t or o r moisture. m o i s t u r e . Once O n c e a a Surface S u r f a c e has h a s been b e e n cleaned c l e a n e d or o r at a t any a n y stage s t a g e during d u r i n g the t h e lining l i n i n g sequence, s e q u e n c e , surfaces s u r f a c e s must m u s t be b e kept k e p t in i n a a clean c l e a n condition. c o n d i t i o n . A A clean c l e a n area a r e a shall s h a l l be b e established e s t a b l i s h e d outside o u t s i d e the t h e tank, t a n k , where w h e r e footwear f o o t w e a r may m a y be b e cleaned, c l e a n e d , or o r preferably p r e f e r a b l y changed c h a n g e d before b e f o r e entering e n t e r i n g the t h e tank. t a n k . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 67 6 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} If I f rusting r u s t i n g occurs, o c c u r s , the t h e surfaces s u r f a c e s shall s h a l l be b e recleaned r e c l e a n e d to t o the t h e degree d e g r e e specified s p e c i f i e d in i n the t h e previous p r e v i o u s sections. s e c t i o n s . The T h e surfaces s u r f a c e s shall s h a l l be b e maintained m a i n t a i n e d free f r e e of o f moisture, m o i s t u r e , dust d u s t and a n d any a n y contamination c o n t a m i n a t i o n until u n t i l the t h e lining l i n i n g cures. c u r e s . If I f contaminants c o n t a m i n a n t s are a r e present p r e s e n t on o n the t h e surface s u r f a c e to t o be b e lined l i n e d or o r relined, r e l i n e d , the t h e contamination c o n t a m i n a t i o n shall s h a l l be b e fully f u l l y removed r e m o v e d before b e f o r e applying a p p l y i n g the t h e subsequent s u b s e q u e n t coats. c o a t s . If I f such s u c h removal r e m o v a l is i s not n o t feasible, f e a s i b l e , the t h e surface s u r f a c e shall s h a l l be b e completely c o m p l e t e l y recleaned r e c l e a n e d or o r contaminated c o n t a m i n a t e d lining l i n i n g shall s h a l l be b e completely c o m p l e t e l y removed, r e m o v e d , and a n d the t h e lining l i n i n g process p r o c e s s shall s h a l l be b e repeated. r e p e a t e d . LINING L I N I N G MATERIAL M A T E R I A L APPLICATION A P P L I C A T I O N General G e n e r a l Requirements R e q u i r e m e n t s Lining L i n i n g application a p p l i c a t i o n shall s h a l l not n o t commence c o m m e n c e when w h e n the t h e substrate s u b s t r a t e temperature t e m p e r a t u r e is i s higher h i g h e r than t h a n 50°C 5 0 ° C or o r as a s required r e q u i r e d by b y Application A p p l i c a t i o n Data D a t a where w h e r e this t h i s is i s more m o r e stringent. s t r i n g e n t . If I f specified s p e c i f i e d as a s a a part p a r t of o f the t h e lining l i n i n g system, s y s t e m , a a prime p r i m e coat c o a t or o r the t h e first f i r s t coat c o a t of o f the t h e lining l i n i n g system s y s t e m shall s h a l l be b e applied a p p l i e d within w i t h i n a a maximum m a x i m u m of o f four f o u r hours h o u r s after a f t e r the t h e abrasive a b r a s i v e blast b l a s t cleaning c l e a n i n g operation o p e r a t i o n is i s completed c o m p l e t e d or, o r , before b e f o r e blasted b l a s t e d surfaces s u r f a c e s start s t a r t to t o rust, r u s t , whichever w h i c h e v e r is i s sooner. s o o n e r . Surfaces S u r f a c e s that t h a t change c h a n g e colour c o l o u r or o r rust r u s t bloom b l o o m begins b e g i n s to t o form f o r m shall s h a l l be b e re-blast r e - b l a s t and a n d cleaned c l e a n e d to t o the t h e specified s p e c i f i e d degree d e g r e e of o f cleanliness. c l e a n l i n e s s . All A l l weld w e l d lanes, l a n e s , edges e d g e s of o f support s u p p o r t steel, s t e e l , steel s t e e l plate p l a t e laps, l a p s , or o r other o t h e r irregular i r r e g u l a r surfaces, s u r f a c e s , where w h e r e spray s p r a y application a p p l i c a t i o n of o f material m a t e r i a l may m a y result r e s u l t in i n holidays h o l i d a y s or o r inadequate i n a d e q u a t e dry d r y film f i l m thickness, t h i c k n e s s , shall s h a l l have h a v e the t h e first f i r s t coat c o a t applied a p p l i e d by b y brush. b r u s h . Roller R o l l e r application a p p l i c a t i o n of o f the t h e lining l i n i n g is i s not n o t allowed. a l l o w e d . The T h e applied a p p l i e d lining l i n i n g shall s h a l l not n o t have h a v e any a n y surface s u r f a c e defects d e f e c t s such s u c h as a s cracking, c r a c k i n g , runs, r u n s , sags, s a g s , voids, v o i d s , drips, d r i p s , overspray, o v e r s p r a y , dry d r y spray, s p r a y , pinholes, p i n h o l e s , blisters, b l i s t e r s , craters, c r a t e r s , orange o r a n g e peel, p e e l , fisheyes f i s h e y e s and a n d other o t h e r defects. d e f e c t s . The T h e bond b o n d strength s t r e n g t h between b e t w e e n the t h e substrate, s u b s t r a t e , the t h e lining l i n i n g and a n d between b e t w e e n coats c o a t s shall s h a l l not n o t be b e less l e s s than t h a n the t h e requirements r e q u i r e m e n t s stated s t a t e d in i n Section S e c t i o n 26.6.Testing 2 6 . 6 . T e s t i n g shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h ISO I S O 4624 4 6 2 4 after a f t e r full f u l l cure c u r e and a n d at a t the t h e time t i m e of o f holiday h o l i d a y testing. t e s t i n g . The T h e dry d r y film f i l m thickness t h i c k n e s s of o f each e a c h coat c o a t shall s h a l l be b e within w i t h i n the t h e minimum m i n i m u m and a n d maximum m a x i m u m limits l i m i t s stated s t a t e d in i n APPENDIX A P P E N D I X A12 A 1 2 or o r as a s required r e q u i r e d by b y Application A p p l i c a t i o n Data D a t a where w h e r e this t h i s is i s more m o r e stringent. s t r i n g e n t . Lining L i n i n g Systems S y s t e m s Surfaces S u r f a c e s shall s h a l l be b e lined l i n e d in i n accordance a c c o r d a n c e with w i t h the t h e Lining L i n i n g Schedules S c h e d u l e s within w i t h i n APPENDIX A P P E N D I X A11, A 1 1 , the t h e Lining L i n i n g Systems S y s t e m s within w i t h i n APPENDIX A P P E N D I X A12, A 1 2 , and a n d Tank T a n k Data D a t a Sheets. S h e e t s . The T h e systems s y s t e m s are a r e specified s p e c i f i e d by b y generic g e n e r i c type t y p e and a n d approved a p p r o v e d by b y COMPANY. C O M P A N Y . Service S e r v i c e and a n d Lining L i n i n g Systems S y s t e m s Schedule S c h e d u l e Storage S t o r a g e tanks t a n k s in i n the t h e services s e r v i c e s listed l i s t e d in i n the t h e attached a t t a c h e d APPENDIX A P P E N D I X A12, A 1 2 , shall s h a l l be b e lined l i n e d with w i t h the t h e linings l i n i n g s systems s y s t e m s indicated i n d i c a t e d therein. t h e r e i n . Unless U n l e s s otherwise o t h e r w i s e indicated i n d i c a t e d in i n this t h i s specification s p e c i f i c a t i o n or o r on o n the t h e tank t a n k data d a t a sheets s h e e t s / / drawings, d r a w i n g s , all a l l the t h e entire e n t i r e interior i n t e r i o r surfaces s u r f a c e s shall s h a l l be b e fully f u l l y lined, l i n e d , cured c u r e d and a n d tested. t e s t e d . The T h e lining l i n i n g shall s h a l l extend e x t e n d beyond b e y o n d the t h e full f u l l face f a c e of o f all a l l flanges f l a n g e s of o f nozzles n o z z l e s and a n d manholes m a n h o l e s unless u n l e s s otherwise o t h e r w i s e noted. n o t e d . Mixing M i x i n g of o f Materials M a t e r i a l s Mixing M i x i n g of o f materials m a t e r i a l s shall s h a l l be b e completed c o m p l e t e d using u s i n g power p o w e r type t y p e mixers m i x e r s and a n d always a l w a y s in i n the t h e proportions p r o p o r t i o n s and a n d the t h e order o r d e r specified s p e c i f i e d in i n the t h e Application A p p l i c a t i o n Data. D a t a . Mixing M i x i n g shall s h a l l be b e completed c o m p l e t e d at a t moderate m o d e r a t e speeds s p e e d s so s o that t h a t air a i r bubbles b u b b l e s and a n d / / or o r moisture m o i s t u r e is i s not n o t introduced i n t r o d u c e d into i n t o the t h e lining l i n i n g materials. m a t e r i a l s . Any A n y lining l i n i n g materials m a t e r i a l s into i n t o which w h i c h either e i t h e r air a i r or o r moisture m o i s t u r e are a r e inducted i n d u c t e d shall s h a l l be b e discarded. d i s c a r d e d . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 68 6 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} The T h e addition a d d i t i o n of o f thinners t h i n n e r s shall s h a l l not n o t be b e permitted p e r m i t t e d for f o r internal i n t e r n a l lining l i n i n g work. w o r k . When W h e n performing p e r f o r m i n g repairs, r e p a i r s , materials m a t e r i a l s in i n smallest s m a l l e s t commercially c o m m e r c i a l l y available a v a i l a b l e factory f a c t o r y packaged p a c k a g e d kits k i t s shall s h a l l be b e used. u s e d . Mixing M i x i n g of o f materials m a t e r i a l s which w h i c h are a r e approximately a p p r o x i m a t e l y proportioned p r o p o r t i o n e d at a t the t h e worksite w o r k s i t e is i s not n o t allowed. a l l o w e d . Only O n l y complete, c o m p l e t e , premeasured p r e m e a s u r e d units u n i t s shall s h a l l be b e mixed. m i x e d . After A f t e r mixing m i x i n g the t h e components c o m p o n e n t s of o f two-part t w o - p a r t linings, l i n i n g s , rinse r i n s e hardener h a r d e n e r can c a n with w i t h thinner t h i n n e r to t o ensure e n s u r e that t h a t correct c o r r e c t proportions p r o p o r t i o n s are a r e kept. k e p t . Lining L i n i n g materials m a t e r i a l s shall s h a l l be b e thoroughly t h o r o u g h l y mixed m i x e d and a n d strained s t r a i n e d until u n t i l they t h e y are a r e smooth s m o o t h and a n d free f r e e of o f lumps. l u m p s . After A f t e r mixing, m i x i n g , induction i n d u c t i o n times t i m e s of o f the t h e lining l i n i n g materials m a t e r i a l s shall s h a l l be b e maintained, m a i n t a i n e d , and a n d mixed m i x e d materials m a t e r i a l s applied a p p l i e d within w i t h i n the t h e time t i m e limits l i m i t s stated s t a t e d in i n the t h e Application A p p l i c a t i o n Data. D a t a . Number N u m b e r of o f Coats C o a t s and a n d Thickness T h i c k n e s s of o f Lining L i n i n g The T h e number n u m b e r of o f coats c o a t s shall s h a l l be b e as a s noted n o t e d for f o r each e a c h specific s p e c i f i c lining l i n i n g system. s y s t e m . Each E a c h coat c o a t shall s h a l l be b e gradually g r a d u a l l y built-up b u i l t - u p by b y multiple m u l t i p l e vertical v e r t i c a l and a n d horizontal h o r i z o n t a l passes p a s s e s with w i t h each e a c h pass p a s s overlapping o v e r l a p p i n g the t h e previous p r e v i o u s pass p a s s by b y 25 2 5 to t o 50 5 0 percent p e r c e n t without w i t h o u t runs, r u n s , sags s a g s and a n d dry d r y spray. s p r a y . The T h e colour c o l o u r of o f each e a c h coat, c o a t , specific s p e c i f i c to t o RAL R A L and a n d based b a s e d on o n the t h e application, a p p l i c a t i o n , shall s h a l l contrast c o n t r a s t with w i t h succeeding s u c c e e d i n g coat c o a t and a n d shall s h a l l be b e factory f a c t o r y tinted. t i n t e d . Onsite O n s i t e tinting t i n t i n g is i s not n o t permitted. p e r m i t t e d . Inter-coat I n t e r - c o a t contamination c o n t a m i n a t i o n shall s h a l l be b e minimized m i n i m i z e d by b y maintaining m a i n t a i n i n g proper p r o p e r cleanliness. c l e a n l i n e s s . Contaminants C o n t a m i n a n t s shall s h a l l be b e fully f u l l y removed r e m o v e d before b e f o r e applying a p p l y i n g the t h e subsequent s u b s e q u e n t coats. c o a t s . If I f such s u c h removal r e m o v a l is i s not n o t feasible, f e a s i b l e , the t h e contaminated c o n t a m i n a t e d lining l i n i n g shall s h a l l be b e completely c o m p l e t e l y removed, r e m o v e d , and a n d the t h e lining l i n i n g process p r o c e s s repeated. r e p e a t e d . Compensation C o m p e n s a t i o n of o f higher h i g h e r or o r lower l o w e r thickness t h i c k n e s s of o f any a n y coat c o a t by b y adjusting a d j u s t i n g the t h e thickness t h i c k n e s s of o f the t h e succeeding s u c c e e d i n g coat c o a t is i s not n o t permitted. p e r m i t t e d . Dry D r y film f i l m thickness t h i c k n e s s measurements m e a s u r e m e n t s shall s h a l l be b e made m a d e in i n accordance a c c o r d a n c e with w i t h ISO I S O 2808. 2 8 0 8 . Allowable A l l o w a b l e errors e r r o r s of o f margins m a r g i n s in i n instrument i n s t r u m e n t readings r e a d i n g s are a r e +25 + 2 5 percent p e r c e n t for f o r thin t h i n films f i l m s of o f 25 2 5 to t o 100 1 0 0 microns m i c r o n s thick t h i c k and a n d +10 + 1 0 percent p e r c e n t for f o r films f i l m s of o f 125 1 2 5 to t o 500 5 0 0 microns m i c r o n s thick. t h i c k . Gauges G a u g e s used u s e d must m u s t have h a v e adequate a d e q u a t e range r a n g e in i n order o r d e r that t h a t the t h e anticipated a n t i c i p a t e d dry d r y film f i l m thickness t h i c k n e s s will w i l l be b e read r e a d mid-range m i d - r a n g e on o n the t h e gauge g a u g e scale. s c a l e . Recoating R e c o a t i n g Drying D r y i n g times t i m e s between b e t w e e n coats c o a t s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h the t h e Application A p p l i c a t i o n Data. D a t a . Unless U n l e s s otherwise o t h e r w i s e approved a p p r o v e d by b y COMPANY, C O M P A N Y , the t h e minimum m i n i m u m recoating r e c o a t i n g time t i m e shall s h a l l be b e at a t least l e a s t 24 2 4 hours h o u r s and a n d the t h e maximum m a x i m u m recoating r e c o a t i n g time t i m e shall s h a l l not n o t exceed e x c e e d 75 7 5 percent p e r c e n t of o f the t h e longest l o n g e s t recoating r e c o a t i n g time t i m e stated s t a t e d in i n the t h e Application A p p l i c a t i o n Data. D a t a . Curing C u r i n g The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R is i s solely s o l e l y responsible r e s p o n s i b l e for f o r full f u l l curing c u r i n g of o f the t h e lining l i n i n g system s y s t e m including i n c l u d i n g repaired r e p a i r e d areas. a r e a s . The T h e curing c u r i n g shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h this t h i s specification. s p e c i f i c a t i o n . The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l transfer t r a n s f e r custody c u s t o d y and a n d control c o n t r o l of o f the t h e vessels, v e s s e l s , piping, p i p i n g , tanks t a n k s or o r equipment e q u i p m e n t to t o the t h e CONTRACTOR C O N T R A C T O R after a f t e r full f u l l cure c u r e of o f the t h e lining l i n i n g systems s y s t e m s and a n d linings l i n i n g s are a r e in i n the t h e ready-to-use r e a d y - t o - u s e condition. c o n d i t i o n . Continuity C o n t i n u i t y Testing T e s t i n g of o f The T h e Lining L i n i n g The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l inspect i n s p e c t 100 1 0 0 percent p e r c e n t of o f the t h e lined l i n e d surface s u r f a c e for f o r the t h e presence p r e s e n c e of o f discontinuities d i s c o n t i n u i t i e s in i n the t h e lining l i n i n g at a t the t h e voltage v o l t a g e levels l e v e l s calculated c a l c u l a t e d in i n accordance a c c o r d a n c e with w i t h NACE N A C E SP0188 S P 0 1 8 8 or o r according a c c o r d i n g to t o the t h e Lining L i n i n g MANUFACTURER. M A N U F A C T U R E R . The T h e entire e n t i r e surface s u r f a c e shall s h a l l be b e 100 1 0 0 percent p e r c e n t free f r e e from f r o m discontinuities, d i s c o n t i n u i t i e s , holidays h o l i d a y s and a n d pinholes. p i n h o l e s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 69 6 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} The T h e continuity c o n t i n u i t y testing t e s t i n g shall s h a l l be b e made m a d e after a f t e r full f u l l cure c u r e of o f the t h e lining l i n i n g system. s y s t e m . All A l l holidays h o l i d a y s shall s h a l l be b e repaired r e p a i r e d and a n d rechecked. r e c h e c k e d . Repairs R e p a i r s shall s h a l l be b e made m a d e in i n accordance a c c o r d a n c e with w i t h a a repair r e p a i r procedure p r o c e d u r e approved a p p r o v e d by b y COMPANY. C O M P A N Y . LINING L I N I N G IDENTIFICATION I D E N T I F I C A T I O N All A l l tanks, t a n k s , pressure p r e s s u r e vessels, v e s s e l s , and a n d equipment e q u i p m e n t that t h a t have h a v e been b e e n internally i n t e r n a l l y lined l i n e d shall s h a l l be b e marked m a r k e d as a s follows: f o l l o w s : The T h e Interior I n t e r i o r of o f This T h i s Equipment E q u i p m e n t Is I s Lined L i n e d with w i t h (Lining ( L i n i n g Brand B r a n d Name N a m e and a n d Catalogue C a t a l o g u e Number). N u m b e r ) . Lining L i n i n g MANUFACTURER’s M A N U F A C T U R E R ’ s Address A d d r e s s (City, ( C i t y , Country). C o u n t r y ) . Do D o Not N o t Weld. W e l d . Date D a t e of o f Application. A p p l i c a t i o n . The T h e marking m a r k i n g letters l e t t e r s shall s h a l l be b e at a t least l e a s t 150 1 5 0 mm m m high h i g h and a n d in i n contrasting c o n t r a s t i n g colour. c o l o u r . Marking M a r k i n g shall s h a l l be b e applied a p p l i e d at a t all a l l nozzles n o z z l e s and a n d shall s h a l l be b e in i n English E n g l i s h and a n d Arabic. A r a b i c . LINING L I N I N G REPAIR R E P A I R The T h e decision d e c i s i o n to t o repair r e p a i r lining l i n i n g defects d e f e c t s shall s h a l l be b e made m a d e on o n a a case-by-case c a s e - b y - c a s e basis b a s i s by b y the t h e COMPANY. C O M P A N Y . Lining L i n i n g repairs r e p a i r s shall s h a l l be b e allowed, a l l o w e d , provided p r o v i d e d that t h a t the t h e repair r e p a i r area a r e a is i s less l e s s than t h a n 5% 5 % of o f the t h e total t o t a l area. a r e a . If I f repairs r e p a i r s exceed e x c e e d 5% 5 % of o f the t h e total t o t a l area, a r e a , the t h e entire e n t i r e tank t a n k shall s h a l l be b e relined. r e l i n e d . COMPANY C O M P A N Y shall s h a l l make m a k e the t h e final f i n a l decision d e c i s i o n on o n repairs r e p a i r s versus v e r s u s total t o t a l relining. r e l i n i n g . The T h e repairs r e p a i r s described d e s c r i b e d in i n the t h e following f o l l o w i n g paragraphs p a r a g r a p h s are a r e intended i n t e n d e d only o n l y as a s guidelines. g u i d e l i n e s . Surfaces S u r f a c e s adjacent a d j a c e n t to t o repair r e p a i r areas a r e a s shall s h a l l be b e protected p r o t e c t e d from f r o m damage. d a m a g e . Suitable S u i t a b l e protective p r o t e c t i v e cover c o v e r shall s h a l l be b e cardboard c a r d b o a r d or o r similar s i m i l a r material. m a t e r i a l . Damaged D a m a g e d surface s u r f a c e lining l i n i n g shall s h a l l be b e removed r e m o v e d unless u n l e s s it i t is i s tightly t i g h t l y bonded b o n d e d to t o the t h e substrate s u b s t r a t e metal. m e t a l . The T h e surface s u r f a c e shall s h a l l be b e wiped w i p e d with w i t h a a clean c l e a n rag r a g to t o remove r e m o v e all a l l dust d u s t and a n d loose l o o s e materials. m a t e r i a l s . Oil, O i l , grease g r e a s e or o r other o t h e r foreign f o r e i g n matters m a t t e r s present p r e s e n t shall s h a l l be b e washed w a s h e d with w i t h a a water w a t e r based b a s e d biodegradable b i o d e g r a d a b l e cleaner c l e a n e r followed f o l l o w e d by b y further f u r t h e r rinsing r i n s i n g with w i t h potable p o t a b l e water w a t e r to t o remove r e m o v e all a l l traces t r a c e s of o f the t h e cleaner. c l e a n e r . The T h e surface s u r f a c e shall s h a l l be b e dried. d r i e d . Areas A r e a s with w i t h spot s p o t rust, r u s t , burnt b u r n t residue, r e s i d u e , weld w e l d spatter s p a t t e r and a n d other o t h e r solid s o l i d adherent a d h e r e n t foreign f o r e i g n material m a t e r i a l shall s h a l l be b e cleaned c l e a n e d using u s i n g portable p o r t a b l e vacuum v a c u u m blast b l a s t cleaning c l e a n i n g unit. u n i t . Other O t h e r methods m e t h o d s of o f surface s u r f a c e conditioning c o n d i t i o n i n g may m a y be b e acceptable a c c e p t a b l e with w i t h prior p r i o r agreement a g r e e m e n t by b y the t h e CONTRACTOR. C O N T R A C T O R . Surfaces S u r f a c e s with w i t h pinholes p i n h o l e s may m a y be b e cleaned c l e a n e d using u s i n g pencil-head p e n c i l - h e a d type t y p e grinding g r i n d i n g wheel. w h e e l . Pinholes P i n h o l e s shall s h a l l be b e repaired r e p a i r e d as a s follows: f o l l o w s : Grind G r i n d back b a c k to t o the t h e steel s t e e l substrate s u b s t r a t e at a t the t h e pinholes p i n h o l e s and a n d feather f e a t h e r the t h e edges e d g e s of o f the t h e existing e x i s t i n g lining l i n i n g with w i t h clean c l e a n sandpaper s a n d p a p e r back b a c k for f o r a a radius r a d i u s of o f 3 3 to t o 5 5 cm, c m , ensuring e n s u r i n g that t h a t the t h e steel s t e e l substrate s u b s t r a t e does d o e s not n o t become b e c o m e polished. p o l i s h e d . All A l l dust d u s t shall s h a l l be b e removed r e m o v e d with w i t h a a vacuum v a c u u m cleaner c l e a n e r equipped e q u i p p e d with w i t h a a brush. b r u s h . Brush B r u s h full f u l l system s y s t e m (except ( e x c e p t primer) p r i m e r ) on o n to t o the t h e prepared p r e p a r e d surface. s u r f a c e . Allow A l l o w the t h e material m a t e r i a l to t o cure c u r e to t o a a tack-free t a c k - f r e e state s t a t e and a n d recoat r e c o a t as a s necessary n e c e s s a r y to t o bring b r i n g thickness t h i c k n e s s to t o that t h a t specified. s p e c i f i e d . Allow A l l o w the t h e material m a t e r i a l to t o cure c u r e and a n d retest r e t e s t the t h e repaired r e p a i r e d area a r e a for f o r pinholes. p i n h o l e s . Primer P r i m e r material m a t e r i a l shall s h a l l not n o t be b e used u s e d as a s a a repair r e p a i r material m a t e r i a l as a s it i t will w i l l affect a f f e c t the t h e integrity i n t e g r i t y of o f the t h e lining l i n i n g system s y s t e m in i n the t h e areas a r e a s where w h e r e primer p r i m e r material m a t e r i a l overlaps o v e r l a p s the t h e existing e x i s t i n g lining. l i n i n g . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 70 7 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Repair R e p a i r materials m a t e r i a l s shall s h a l l be b e the t h e same s a m e as a s the t h e lining l i n i n g system s y s t e m materials m a t e r i a l s with w i t h the t h e exception e x c e p t i o n of o f primer p r i m e r materials. m a t e r i a l s . Repair R e p a i r system s y s t e m shall s h a l l be b e the t h e complete c o m p l e t e lining l i n i n g system s y s t e m less l e s s the t h e primer p r i m e r material. m a t e r i a l . Areas A r e a s under u n d e r and a n d over o v e r thickness t h i c k n e s s shall s h a l l be b e repaired r e p a i r e d as a s follows: f o l l o w s : For F o r Under U n d e r Thickness T h i c k n e s s (Spot ( S p o t Work): W o r k ) : Uniformly U n i f o r m l y abrade a b r a d e all a l l surfaces s u r f a c e s so s o at a t least l e a s t 75% 7 5 % of o f the t h e surface s u r f a c e area a r e a is i s randomly r a n d o m l y roughened r o u g h e n e d and a n d wipe w i p e with w i t h acetone a c e t o n e to t o remove r e m o v e dust d u s t and a n d contamination. c o n t a m i n a t i o n . Apply A p p l y one o n e coat c o a t of o f topcoat, t o p c o a t , checking c h e c k i n g wet w e t film f i l m thickness t h i c k n e s s during d u r i n g application a p p l i c a t i o n to t o achieve a c h i e v e necessary n e c e s s a r y thickness. t h i c k n e s s . After A f t e r cure, c u r e , recheck r e c h e c k dry d r y film f i l m thickness t h i c k n e s s of o f the t h e repaired r e p a i r e d areas. a r e a s . For F o r Over O v e r Thickness T h i c k n e s s (Spot ( S p o t Work): W o r k ) : Abrade A b r a d e the t h e area a r e a to t o an a n acceptable a c c e p t a b l e thickness t h i c k n e s s using u s i n g suitable s u i t a b l e equipment. e q u i p m e n t . Holiday H o l i d a y test t e s t the t h e sanded s a n d e d area. a r e a . All A l l other o t h e r repair r e p a i r requirements r e q u i r e m e n t s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h NACE N A C E RP0184. R P 0 1 8 4 . INSPECTION I N S P E C T I O N General G e n e r a l Inspection I n s p e c t i o n Prior P r i o r to t o commencement c o m m e n c e m e n t of o f internal i n t e r n a l lining l i n i n g activities, a c t i v i t i e s , the t h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l submit s u b m i t an a n inspection i n s p e c t i o n procedure p r o c e d u r e indicating i n d i c a t i n g inspection i n s p e c t i o n and a n d tests t e s t s to t o be b e conducted c o n d u c t e d during d u r i n g surface s u r f a c e preparation p r e p a r a t i o n and a n d application a p p l i c a t i o n of o f the t h e lining l i n i n g system s y s t e m for f o r approval a p p r o v a l by b y COMPANY. C O M P A N Y . The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R is i s solely s o l e l y responsible r e s p o n s i b l e for f o r all a l l the t h e tasks t a s k s of o f quality q u a l i t y control c o n t r o l and a n d quality q u a l i t y assurance a s s u r a n c e including i n c l u d i n g maintaining m a i n t a i n i n g the t h e necessary n e c e s s a r y documentation d o c u m e n t a t i o n for f o r a a period p e r i o d of o f five f i v e years y e a r s to t o verify v e r i f y compliance c o m p l i a n c e with w i t h this t h i s specification s p e c i f i c a t i o n regardless r e g a r d l e s s of o f partial, p a r t i a l , full, f u l l , intermittent i n t e r m i t t e n t or o r continuous c o n t i n u o u s inspection i n s p e c t i o n by b y the t h e CONTRACTOR. C O N T R A C T O R . The T h e applied a p p l i e d lining l i n i n g shall s h a l l be b e free f r e e of o f runs, r u n s , sags, s a g s , voids, v o i d s , drips, d r i p s , overspray, o v e r s p r a y , pinholes, p i n h o l e s , loss l o s s of o f adhesion, a d h e s i o n , blistering, b l i s t e r i n g , peeling, p e e l i n g , inadequate i n a d e q u a t e cure, c u r e , spot s p o t rust, r u s t , localized l o c a l i z e d rusting r u s t i n g and a n d any a n y other o t h e r defects. d e f e c t s . All A l l defects d e f e c t s shall s h a l l be b e repaired r e p a i r e d and a n d re-inspected: r e - i n s p e c t e d : As A s a a minimum, m i n i m u m , inspection i n s p e c t i o n hold h o l d points p o i n t s for f o r Third T h i r d Party P a r t y Agency A g e n c y (TPA) ( T P A ) shall s h a l l be b e established e s t a b l i s h e d as a s follows: f o l l o w s : Prior P r i o r to t o start s t a r t of o f work. w o r k . Immediately I m m e d i a t e l y following f o l l o w i n g the t h e surface s u r f a c e preparation. p r e p a r a t i o n . Immediately I m m e d i a t e l y prior p r i o r to t o the t h e application a p p l i c a t i o n of o f each e a c h coat. c o a t . Following F o l l o w i n g the t h e application a p p l i c a t i o n of o f each e a c h coat. c o a t . Following F o l l o w i n g the t h e curing c u r i n g of o f the t h e lining. l i n i n g . To T o witness w i t n e s s holiday h o l i d a y testing. t e s t i n g . Prior P r i o r to t o using u s i n g compressed c o m p r e s s e d air, a i r , the t h e quality q u a l i t y of o f the t h e air a i r downstream d o w n s t r e a m of o f the t h e separator s e p a r a t o r shall s h a l l be b e tested t e s t e d in i n accordance a c c o r d a n c e with w i t h ASTM A S T M D4285. D 4 2 8 5 . This T h i s test t e s t shall s h a l l be b e performed p e r f o r m e d at a t the t h e beginning b e g i n n i n g and a n d end e n d of o f each e a c h shift s h i f t and a n d at a t not n o t less l e s s than t h a n four- f o u r - hour h o u r intervals. i n t e r v a l s . The T h e test t e s t also a l s o shall s h a l l be b e made m a d e after a f t e r any a n y interruption i n t e r r u p t i o n of o f the t h e compressor c o m p r e s s o r operation o p e r a t i o n or o r as a s required r e q u i r e d by b y the t h e CONTRACTOR. C O N T R A C T O R . The T h e air a i r shall s h a l l be b e used u s e d only o n l y if i f the t h e test t e s t indicates i n d i c a t e s no n o visible v i s i b l e contamination, c o n t a m i n a t i o n , oil, o i l , or o r moisture. m o i s t u r e . If I f contaminants c o n t a m i n a n t s are a r e evident, e v i d e n t , the t h e equipment e q u i p m e n t deficiencies d e f i c i e n c i e s shall s h a l l be b e corrected, c o r r e c t e d , and a n d the t h e air a i r stream s t r e a m shall s h a l l be b e retested. r e t e s t e d . Separators S e p a r a t o r s shall s h a l l be b e bled b l e d AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 71 7 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} continuously. c o n t i n u o u s l y . All A l l lines l i n e s shall s h a l l be b e tested t e s t e d individually i n d i v i d u a l l y prior p r i o r to t o use. u s e . Surfaces S u r f a c e s which w h i c h are a r e determined d e t e r m i n e d to t o have h a v e been b e e n blast b l a s t cleaned c l e a n e d or o r blown b l o w n down d o w n with w i t h contaminated c o n t a m i n a t e d air a i r shall s h a l l be b e recleaned r e c l e a n e d and a n d re-blasted r e - b l a s t e d with w i t h clean c l e a n air a i r and a n d abrasive. a b r a s i v e . Coatings C o a t i n g s which w h i c h have h a v e been b e e n determined d e t e r m i n e d to t o have h a v e been b e e n applied a p p l i e d using u s i n g contaminated c o n t a m i n a t e d air a i r shall s h a l l be b e removed r e m o v e d and a n d reapplied r e a p p l i e d using u s i n g clean c l e a n air. a i r . The T h e temperature, t e m p e r a t u r e , dew d e w point, p o i n t , and a n d relative r e l a t i v e humidity h u m i d i t y shall s h a l l be b e determined d e t e r m i n e d with w i t h a a sling s l i n g psychrometer p s y c h r o m e t e r or o r an a n accepted a c c e p t e d equal e q u a l following f o l l o w i n g procedure p r o c e d u r e in i n ASTM A S T M E337 E 3 3 7 or o r other o t h e r procedures p r o c e d u r e s permitted p e r m i t t e d by b y the t h e CONTRACTOR. C O N T R A C T O R . Surface S u r f a c e temperature t e m p e r a t u r e shall s h a l l be b e determined d e t e r m i n e d using u s i n g surface s u r f a c e temperature t e m p e r a t u r e thermometers. t h e r m o m e t e r s . Readings R e a d i n g s are a r e required r e q u i r e d at a t the t h e start s t a r t of o f work w o r k and a n d every e v e r y four f o u r hours h o u r s or o r at a t time t i m e intervals i n t e r v a l s designated d e s i g n a t e d by b y the t h e CONTRACTOR. C O N T R A C T O R . Surface S u r f a c e Preparation P r e p a r a t i o n NACE N A C E SP0178 S P 0 1 7 8 shall s h a l l be b e used u s e d for f o r inspection i n s p e c t i o n of o f Surfaces S u r f a c e s before b e f o r e blast b l a s t cleaning. c l e a n i n g . SSPC-VIS S S P C - V I S 1 1 Visual V i s u a l Standards S t a n d a r d s shall s h a l l be b e used u s e d to t o verify v e r i f y the t h e degree d e g r e e of o f surface s u r f a c e cleaning. c l e a n i n g . They T h e y shall s h a l l not n o t be b e used u s e d to t o compare c o m p a r e surface s u r f a c e profile p r o f i l e depth. d e p t h . Profile P r o f i l e depth d e p t h shall s h a l l be b e verified v e r i f i e d in i n accordance a c c o r d a n c e with w i t h NACE N A C E SP0287. S P 0 2 8 7 . Tests T e s t s indicating i n d i c a t i n g the t h e extent e x t e n t of o f substrate s u b s t r a t e contamination c o n t a m i n a t i o n as a s a a result r e s u l t of o f iron, i r o n , chlorides c h l o r i d e s and a n d dust d u s t shall s h a l l be b e performed p e r f o r m e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 8502-1, 8 5 0 2 - 1 , ISO I S O 8502-2 8 5 0 2 - 2 and a n d ISO I S O 8502-3 8 5 0 2 - 3 respectively. r e s p e c t i v e l y . Abrasives A b r a s i v e s for f o r blast b l a s t cleaning c l e a n i n g shall s h a l l be b e sharp, s h a r p , angular, a n g u l a r , clean, c l e a n , dry d r y and a n d free f r e e of o f oil o i l or o r contaminants. c o n t a m i n a n t s . The T h e particle p a r t i c l e size s i z e shall s h a l l be b e capable c a p a b l e of o f producing p r o d u c i n g the t h e specified s p e c i f i e d surface s u r f a c e profile. p r o f i l e . The T h e degree d e g r e e of o f cleanliness c l e a n l i n e s s and a n d depth d e p t h of o f profile p r o f i l e shall s h a l l be b e recorded. r e c o r d e d . Recirculated R e c i r c u l a t e d grit g r i t used u s e d for f o r vacuum v a c u u m blast b l a s t abrasive a b r a s i v e cleaning c l e a n i n g shall s h a l l be b e tested t e s t e d for f o r the t h e presence p r e s e n c e of o f oil o i l by b y immersing i m m e r s i n g a a sample s a m p l e in i n water w a t e r and a n d checking c h e c k i n g for f o r oil o i l flotation. f l o t a t i o n . Tests T e s t s shall s h a l l be b e made m a d e at a t the t h e start s t a r t of o f blast b l a s t cleaning, c l e a n i n g , every e v e r y four f o u r hours h o u r s thereafter, t h e r e a f t e r , and a n d at a t the t h e end e n d of o f blast b l a s t cleaning. c l e a n i n g . If I f oil o i l is i s evident, e v i d e n t , the t h e contaminated c o n t a m i n a t e d abrasive a b r a s i v e shall s h a l l be b e cleaned c l e a n e d or o r replaced. r e p l a c e d . All A l l surfaces s u r f a c e s blasted b l a s t e d since s i n c e the t h e last l a s t successful s u c c e s s f u l test t e s t shall s h a l l be b e re-blasted r e - b l a s t e d using u s i n g clean c l e a n abrasive. a b r a s i v e . All A l l surfaces s u r f a c e s shall s h a l l be b e inspected i n s p e c t e d immediately i m m e d i a t e l y prior p r i o r to t o the t h e application a p p l i c a t i o n of o f the t h e first f i r s t coat c o a t of o f lining l i n i n g material m a t e r i a l to t o ensure e n s u r e compliance c o m p l i a n c e with w i t h the t h e specified s p e c i f i e d degree d e g r e e of o f cleanliness c l e a n l i n e s s and a n d limits l i m i t s set s e t forth f o r t h for f o r water w a t e r soluble s o l u b l e salts s a l t s on o n the t h e surfaces s u r f a c e s to t o be b e coated. c o a t e d . Verify V e r i f y welds w e l d s are a r e acceptable a c c e p t a b l e relating r e l a t i n g to t o roughness, r o u g h n e s s , continuity, c o n t i n u i t y , porosity p o r o s i t y and a n d sharp s h a r p edges. e d g e s . Grease-free G r e a s e - f r e e chalk c h a l k shall s h a l l be b e used u s e d to t o mark m a r k local l o c a l areas a r e a s which w h i c h do d o not n o t meet m e e t the t h e specified s p e c i f i e d requirements r e q u i r e m e n t s and a n d later l a t e r removed r e m o v e d during d u r i n g repairs. r e p a i r s . Application A p p l i c a t i o n of o f Lining L i n i n g The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l request r e q u e s t the t h e Lining L i n i n g MANUFACTURER M A N U F A C T U R E R to t o supply s u p p l y three t h r e e reference r e f e r e n c e panels p a n e l s with w i t h lining l i n i n g material m a t e r i a l applied a p p l i e d by b y the t h e Lining L i n i n g MANUFACTURER M A N U F A C T U R E R at a t least l e a s t fifteen f i f t e e n days d a y s prior p r i o r to t o the t h e start s t a r t of o f the t h e work w o r k in i n accordance a c c o r d a n c e with w i t h the t h e Application A p p l i c a t i o n Data D a t a and a n d requirements r e q u i r e m e n t s stated s t a t e d in i n this t h i s specification. s p e c i f i c a t i o n . The T h e reference r e f e r e n c e panels, p a n e l s , at a t least l e a s t 300 3 0 0 mm m m by b y 300 3 0 0 mm, m m , shall s h a l l be b e used u s e d to t o compare c o m p a r e the t h e workmanship w o r k m a n s h i p of o f the t h e finished f i n i s h e d lining l i n i n g inside i n s i d e the t h e tank. t a n k . Each E a c h panel p a n e l shall s h a l l be b e of o f step s t e p wise w i s e construction c o n s t r u c t i o n showing s h o w i n g the t h e degree d e g r e e of o f blast b l a s t cleaning c l e a n i n g and a n d all a l l succeeding s u c c e e d i n g coats. c o a t s . SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l notify n o t i f y the t h e CONTRACTOR C O N T R A C T O R when w h e n the t h e panels p a n e l s will w i l l be b e prepared p r e p a r e d so s o that t h a t the t h e CONTRACTOR C O N T R A C T O R may m a y witness w i t n e s s such s u c h preparation. p r e p a r a t i o n . All A l l reference r e f e r e n c e panels p a n e l s shall s h a l l be b e approved a p p r o v e d by b y the t h e CONTRACTOR C O N T R A C T O R for f o r compliance c o m p l i a n c e with w i t h this t h i s specification s p e c i f i c a t i o n before b e f o r e they t h e y can c a n be b e used u s e d as a s inspection i n s p e c t i o n standards. s t a n d a r d s . One O n e panel p a n e l shall s h a l l be b e used u s e d by b y the t h e SUB-CONTRACTOR, S U B - C O N T R A C T O R , one o n e panel p a n e l by b y the t h e CONTRACTOR C O N T R A C T O R and a n d the t h e third t h i r d panel p a n e l shall s h a l l be b e kept k e p t by b y the t h e CONTRACTOR C O N T R A C T O R as a s a a reserve r e s e r v e set. s e t . The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l also a l s o prepare p r e p a r e three t h r e e reference r e f e r e n c e panels p a n e l s (300 ( 3 0 0 mm m m x x 300 3 0 0 mm) m m ) under u n d e r site s i t e conditions c o n d i t i o n s in i n accordance a c c o r d a n c e with w i t h the t h e approved a p p r o v e d lining l i n i n g procedure. p r o c e d u r e . These T h e s e panels p a n e l s shall s h a l l be b e compared c o m p a r e d with w i t h the t h e panels p a n e l s supplied s u p p l i e d by b y the t h e Lining L i n i n g MANUFACTURER M A N U F A C T U R E R for f o r workmanship. w o r k m a n s h i p . Subsequent S u b s e q u e n t to t o approval a p p r o v a l of o f workmanship, w o r k m a n s h i p , the t h e adhesion a d h e s i o n of o f the t h e primer p r i m e r AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 72 7 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} to t o the t h e steel s t e e l substrate s u b s t r a t e and a n d inter-coat i n t e r - c o a t adhesion a d h e s i o n of o f the t h e subsequent s u b s e q u e n t coat(s) c o a t ( s ) after a f t e r curing c u r i n g shall s h a l l be b e determined d e t e r m i n e d by b y application a p p l i c a t i o n of o f a a cross-cut c r o s s - c u t test t e s t in i n accordance a c c o r d a n c e with w i t h ISO I S O 2409 2 4 0 9 or o r a a pull-off p u l l - o f f test t e s t described d e s c r i b e d in i n ISO I S O 4624. 4 6 2 4 . The T h e acceptance a c c e p t a n c e criteria c r i t e r i a for f o r these t h e s e tests t e s t s shall s h a l l be b e proposed p r o p o s e d by b y Lining L i n i n g MANUFACTURER M A N U F A C T U R E R and a n d approved a p p r o v e d by b y the t h e CONTRACTOR C O N T R A C T O R / / COMPANY. C O M P A N Y . Lining L i n i n g Inspection I n s p e c t i o n Verify V e r i f y that t h a t the t h e lining l i n i n g material m a t e r i a l is i s stored s t o r e d in i n a a pre-assigned p r e - a s s i g n e d area a r e a at a t the t h e temperature t e m p e r a t u r e range r a n g e specified s p e c i f i e d in i n the t h e Application A p p l i c a t i o n Data. D a t a . Record R e c o r d batch b a t c h numbers n u m b e r s of o f the t h e lining l i n i n g material. m a t e r i a l . Verify V e r i f y that t h a t the t h e shelf s h e l f life l i f e of o f the t h e lining l i n i n g material m a t e r i a l has h a s not n o t been b e e n exceeded. e x c e e d e d . Verify V e r i f y that t h a t the t h e mixing m i x i n g of o f the t h e lining l i n i n g materials m a t e r i a l s and a n d amount a m o u n t and a n d type t y p e of o f thinner t h i n n e r is i s in i n accordance a c c o r d a n c e with w i t h the t h e Application A p p l i c a t i o n Data. D a t a . Verify V e r i f y that t h a t substrate, s u b s t r a t e , ambient, a m b i e n t , and a n d material m a t e r i a l temperatures t e m p e r a t u r e s are a r e within w i t h i n the t h e range r a n g e specified s p e c i f i e d in i n the t h e Application A p p l i c a t i o n Data. D a t a . Work W o r k shall s h a l l not n o t proceed p r o c e e d unless u n l e s s humidity h u m i d i t y and a n d dew d e w point p o i n t are a r e within w i t h i n the t h e specified s p e c i f i e d limits. l i m i t s . Verify V e r i f y the t h e lined l i n e d surface s u r f a c e is i s free f r e e of o f abrasives, a b r a s i v e s , contaminates, c o n t a m i n a t e s , runs, r u n s , and a n d sags s a g s and a n d other o t h e r lining l i n i n g defects d e f e c t s prior p r i o r to t o the t h e application a p p l i c a t i o n of o f successive s u c c e s s i v e coats. c o a t s . Verify V e r i f y the t h e method m e t h o d of o f application, a p p l i c a t i o n , time t i m e interval i n t e r v a l between b e t w e e n coats, c o a t s , number n u m b e r of o f coats c o a t s applied, a p p l i e d , and a n d the t h e minimum m i n i m u m cure c u r e time t i m e to t o put p u t the t h e lining l i n i n g into i n t o service, s e r v i c e , are a r e in i n accordance a c c o r d a n c e with w i t h the t h e Application A p p l i c a t i o n Data. D a t a . The T h e required r e q u i r e d dry d r y film f i l m thickness t h i c k n e s s of o f each e a c h coat c o a t shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h the t h e requirements r e q u i r e m e n t s stated s t a t e d in i n this t h i s specification. s p e c i f i c a t i o n . Verify V e r i f y the t h e gauges g a u g e s are a r e properly p r o p e r l y calibrated c a l i b r a t e d and a n d the t h e readings r e a d i n g s obtained o b t a i n e d are a r e recorded. r e c o r d e d . Five F i v e separate s e p a r a t e spot s p o t measurements m e a s u r e m e n t s (average ( a v e r a g e of o f three t h r e e individual i n d i v i d u a l readings) r e a d i n g s ) spaced s p a c e d evenly e v e n l y over o v e r each e a c h 9.3 9 . 3 square s q u a r e meters m e t e r s shall s h a l l be b e taken. t a k e n . The T h e average a v e r a g e of o f five f i v e spot s p o t measurements m e a s u r e m e n t s for f o r each e a c h 9.3 9 . 3 square s q u a r e meters m e t e r s shall s h a l l be b e within w i t h i n the t h e specified s p e c i f i e d thickness. t h i c k n e s s . The T h e DFT D F T measurements m e a s u r e m e n t s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h SSPC-PA S S P C - P A 2. 2 . All A l l lined l i n e d steel s t e e l shall s h a l l be b e 100 1 0 0 percent p e r c e n t inspected i n s p e c t e d for f o r holidays h o l i d a y s after a f t e r full f u l l cure c u r e of o f the t h e lining l i n i n g system s y s t e m and a n d in i n accordance a c c o r d a n c e with w i t h the t h e requirements r e q u i r e m e n t s of o f NACE N A C E SP0188. S P 0 1 8 8 . Voltage V o l t a g e settings s e t t i n g s shall s h a l l be b e as a s recommended r e c o m m e n d e d by b y the t h e Lining L i n i n g MANUFACTURER M A N U F A C T U R E R and a n d approved a p p r o v e d by b y the t h e CONTRACTOR C O N T R A C T O R and a n d COMPANY. C O M P A N Y . Inspection I n s p e c t i o n Instruments I n s t r u m e n t s The T h e following f o l l o w i n g inspection i n s p e c t i o n instruments i n s t r u m e n t s shall s h a l l be b e supplied, s u p p l i e d , calibrated c a l i b r a t e d and a n d maintained m a i n t a i n e d by b y the t h e SUB-CONTRACTOR S U B - C O N T R A C T O R and a n d available a v a i l a b l e to t o the t h e CONTRACTOR C O N T R A C T O R or o r their t h e i r authorized a u t h o r i z e d representative: r e p r e s e n t a t i v e : 100 1 0 0 power p o w e r illuminated i l l u m i n a t e d inspection i n s p e c t i o n microscope. m i c r o s c o p e . Binoculars B i n o c u l a r s (for ( f o r visual v i s u a l inspection i n s p e c t i o n of o f high h i g h points). p o i n t s ) . Calibration C a l i b r a t i o n standards s t a n d a r d s for f o r dry d r y film f i l m thickness t h i c k n e s s gauge. g a u g e . Dry D r y film f i l m thickness t h i c k n e s s gauge g a u g e with w i t h computer c o m p u t e r interface. i n t e r f a c e . Elcometer E l c o m e t e r adhesion a d h e s i o n tester t e s t e r Model M o d e l 106/2. 1 0 6 / 2 . Salt S a l t contamination c o n t a m i n a t i o n Bresle B r e s l e Kit. K i t . Testex T e s t e x Press-O-Film P r e s s - O - F i l m Kit. K i t . NACE N A C E SP0178 S P 0 1 7 8 surface s u r f a c e finish f i n i s h weld w e l d replica. r e p l i c a . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 73 7 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} pH p H strips. s t r i p s . Reference R e f e r e n c e Panels. P a n e l s . Sling S l i n g psychrometer. p s y c h r o m e t e r . Surface S u r f a c e profile p r o f i l e gauge g a u g e and a n d accessories. a c c e s s o r i e s . Surface S u r f a c e thermometer. t h e r m o m e t e r . Temperature T e m p e r a t u r e and a n d humidity h u m i d i t y records r e c o r d s (seven-day ( s e v e n - d a y type). t y p e ) . Low L o w voltage v o l t a g e holiday h o l i d a y detector. d e t e c t o r . High H i g h voltage v o l t a g e holiday h o l i d a y detector. d e t e c t o r . Tooke T o o k e gauge. g a u g e . Wet W e t film f i l m thickness t h i c k n e s s gauge. g a u g e . Inspection I n s p e c t i o n Acceptance A c c e p t a n c e Criteria C r i t e r i a Prior P r i o r to t o painting p a i n t i n g activities a c t i v i t i e s commence c o m m e n c e the t h e CONTRACTOR C O N T R A C T O R shall s h a l l submit s u b m i t an a n Inspection I n s p e c t i o n and a n d Testing T e s t i n g procedure p r o c e d u r e with w i t h Inspection I n s p e c t i o n and a n d Test T e s t Plan P l a n (ITP) ( I T P ) for f o r CONTRACTOR C O N T R A C T O R / / COMPANY C O M P A N Y approval. a p p r o v a l . Frequency F r e q u e n c y of o f inspection i n s p e c t i o n and a n d criteria c r i t e r i a for f o r acceptance a c c e p t a n c e of o f lining l i n i n g work w o r k shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h the t h e following f o l l o w i n g table: t a b l e : Table T a b l e 26.1 2 6 . 1 Inspection I n s p e c t i o n Acceptance A c c e p t a n c e Criteria C r i t e r i a for f o r Lining L i n i n g Work W o r k Test T e s t Type T y p e Method M e t h o d Extent E x t e n t / / Frequency F r e q u e n c y Acceptance A c c e p t a n c e Criteria C r i t e r i a Preliminary P r e l i m i n a r y Tests T e s t s Storage S t o r a g e of o f coating c o a t i n g materials m a t e r i a l s Visual V i s u a l All A l l Specification S p e c i f i c a t i o n Requirements R e q u i r e m e n t s Container’s C o n t a i n e r ’ s integrity i n t e g r i t y Visual V i s u a l All A l l Specification S p e c i f i c a t i o n Requirements R e q u i r e m e n t s Shelf S h e l f life l i f e Visual V i s u a l All A l l Product P r o d u c t Data D a t a Sheet S h e e t Requirements R e q u i r e m e n t s Fabrication F a b r i c a t i o n and a n d design d e s i g n requirements r e q u i r e m e n t s Fabrication F a b r i c a t i o n and a n d Design D e s i g n Requirements R e q u i r e m e n t s 100% 1 0 0 % All A l l Specification S p e c i f i c a t i o n Requirements R e q u i r e m e n t s Steel S t e e l imperfections i m p e r f e c t i o n s ISO8501-3 I S O 8 5 0 1 - 3 100% 1 0 0 % Grade G r a d e P3 P 3 Welding W e l d i n g Imperfections I m p e r f e c t i o n s NACE N A C E SP0178 S P 0 1 7 8 100% 1 0 0 % Weld W e l d Preparation P r e p a r a t i o n Designation D e s i g n a t i o n “C” “ C ” Sharp S h a r p edges e d g e s grounded g r o u n d e d up u p to t o 3mm 3 m m Surface S u r f a c e Preparation P r e p a r a t i o n Environmental E n v i r o n m e n t a l conditions c o n d i t i o n s ISO I S O 8502-4 8 5 0 2 - 4 Before B e f o r e start s t a r t of o f each e a c h shift s h i f t and a n d every e v e r y 2 2 hours h o u r s Welding W e l d i n g flux f l u x removal r e m o v a l Distilled D i s t i l l e d water w a t e r and a n d litmus l i t m u s paper p a p e r Specification S p e c i f i c a t i o n Requirements R e q u i r e m e n t s 100% 1 0 0 % pH p H neutral n e u t r a l (6.5 ( 6 . 5 - - 7.5) 7 . 5 ) AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 74 7 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Test T e s t Type T y p e Method M e t h o d Extent E x t e n t / / Frequency F r e q u e n c y Acceptance A c c e p t a n c e Criteria C r i t e r i a Pre-cleaning P r e - c l e a n i n g of o f surfaces s u r f a c e s SSPC-SP S S P C - S P 1 1 100% 1 0 0 % Free F r e e of o f oil, o i l , grease g r e a s e and a n d other o t h e r contaminants c o n t a m i n a n t s Protection P r o t e c t i o n of o f fittings f i t t i n g s and a n d accessories a c c e s s o r i e s Visual V i s u a l 100% 1 0 0 % Specification S p e c i f i c a t i o n Requirements R e q u i r e m e n t s Compressed C o m p r e s s e d air a i r ASTM A S T M D4285 D 4 2 8 5 Every E v e r y Shift S h i f t Free F r e e of o f oil o i l and a n d moisture m o i s t u r e Abrasive A b r a s i v e materials m a t e r i a l s ASTM A S T M D4940 D 4 9 4 0 Every E v e r y Batch B a t c h ≤ ≤ 300 3 0 0 µmS/cm µ m S / c m at a t 20°C 2 0 ° C Abrasive A b r a s i v e blast b l a s t cleaning c l e a n i n g SSPC-VIS S S P C - V I S 1 1 100% 1 0 0 % According A c c o r d i n g to t o SSPC-SP S S P C - S P 5 5 Roughness R o u g h n e s s NACE N A C E SP0287 S P 0 2 8 7 Spot S p o t Checks C h e c k s (1) ( 1 ) Conform C o n f o r m to t o grade g r a d e specified s p e c i f i e d in i n the t h e applicable a p p l i c a b l e painting p a i n t i n g systems s y s t e m s Dust D u s t test t e s t ISO8502-3 I S O 8 5 0 2 - 3 Spot S p o t Checks C h e c k s (1) ( 1 ) Maximum M a x i m u m rating“1” r a t i n g “ 1 ” and a n d dust d u s t class“1” c l a s s “ 1 ” Water W a t e r soluble s o l u b l e salts s a l t s ISO8502-6 I S O 8 5 0 2 - 6 ISO8502-9 I S O 8 5 0 2 - 9 WFT W F T Metallic M e t a l l i c “Comb “ C o m b Gauge” G a u g e ” Cleaning C l e a n i n g of o f each e a c h coat c o a t Dust D u s t test t e s t Water W a t e r soluble s o l u b l e salts s a l t s ISO8502-6 I S O 8 5 0 2 - 6 ISO8502-9 I S O 8 5 0 2 - 9 Mixing M i x i n g ratio r a t i o Weighing W e i g h i n g or o r volume v o l u m e measurement m e a s u r e m e n t Over O v e r coating c o a t i n g time t i m e Time T i m e measurement m e a s u r e m e n t Curing C u r i n g Test T e s t Bargcol B a r g c o l Hardness H a r d n e s s DFT D F T of o f each e a c h coat c o a t and a n d of o f complete c o m p l e t e lining l i n i n g system s y s t e m ISO19840 I S O 1 9 8 4 0 and a n d “90/10” “ 9 0 / 1 0 ” rule r u l e Visual V i s u a l examination e x a m i n a t i o n Visual V i s u a l and a n d ISO I S O 4628-1 4 6 2 8 - 1 to t o 6 6 Lining L i n i n g Application A p p l i c a t i o n Spot S p o t Checks C h e c k s (1) ( 1 ) ≤ ≤ 2 2 µmg/cm2 µ m g / c m 2 (20 ( 2 0 mg/m2) m g / m 2 ) Methodically M e t h o d i c a l l y during d u r i n g application a p p l i c a t i o n According A c c o r d i n g to t o specified s p e c i f i e d DFT D F T Spot S p o t Checks C h e c k s (1) ( 1 ) ≤ ≤ 2 2 µmg/cm2 µ m g / c m 2 (20 ( 2 0 mg/m2) m g / m 2 ) Random R a n d o m According A c c o r d i n g to t o Lining L i n i n g MANUFACTURER’s M A N U F A C T U R E R ’ s instructions i n s t r u c t i o n s All A l l According A c c o r d i n g to t o Lining L i n i n g MANUFACTURER’s M A N U F A C T U R E R ’ s instructions i n s t r u c t i o n s Spot S p o t Checks C h e c k s Conform C o n f o r m to t o Data D a t a Sheet S h e e t 100% 1 0 0 % of o f surfaces s u r f a c e s According A c c o r d i n g to t o specified s p e c i f i e d DFT D F T 100% 1 0 0 % of o f surfaces s u r f a c e s No N o sagging, s a g g i n g , contaminations, c o n t a m i n a t i o n s , orange o r a n g e peel, p e e l , cracking, c r a c k i n g , blistering, b l i s t e r i n g , rust, r u s t , damages d a m a g e s and a n d any a n y other o t h e r defects d e f e c t s Adhesion A d h e s i o n ASTM A S T M D4541 D 4 5 4 1 Spot S p o t Checks C h e c k s Holiday H o l i d a y Testing T e s t i n g NACE N A C E SP0188 S P 0 1 8 8 100% 1 0 0 % surface s u r f a c e (2) ( 2 ) Stripe S t r i p e Coating C o a t i n g by b y Brush B r u s h N/A N / A Prior P r i o r to t o each e a c h coat c o a t Curing C u r i n g of o f the t h e Applied A p p l i e d Lining L i n i n g Forced F o r c e d cross c r o s s ventilation v e n t i l a t i o n 100% 1 0 0 % of o f surface s u r f a c e Note: N o t e : 1. 1 . Shall S h a l l be b e carried c a r r i e d out o u t by b y Bresle B r e s l e procedure. p r o c e d u r e . Number N u m b e r and a n d location l o c a t i o n shall s h a l l be b e defined d e f i n e d and a n d agreed a g r e e d during d u r i n g pre- p r e - job j o b meeting. m e e t i n g . 2. 2 . The T h e 100% 1 0 0 % holiday h o l i d a y testing t e s t i n g shall s h a l l be b e performed p e r f o r m e d as a s well w e l l on o n the t h e internal i n t e r n a l surfaces s u r f a c e s of o f all a l l lined l i n e d nozzles. n o z z l e s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 75 7 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} SECTION S E C T I O N B B PART P A R T 3 3 - - TECHNICAL T E C H N I C A L REQUIREMENT R E Q U I R E M E N T (INTERNAL ( I N T E R N A L COATING C O A T I N G OF O F LINE L I N E PIPE P I P E FOR F O R NON-CORROSIVE N O N - C O R R O S I V E SALES S A L E S GAS G A S TRANSMISSION) T R A N S M I S S I O N ) INTRODUCTION I N T R O D U C T I O N This T h i s section s e c t i o n describes d e s c r i b e s the t h e minimum m i n i m u m requirements r e q u i r e m e n t s for f o r the t h e internal i n t e r n a l coating c o a t i n g of o f line l i n e pipe p i p e for f o r non-corrosive n o n - c o r r o s i v e sales s a l e s gas g a s transmission. t r a n s m i s s i o n . The T h e application a p p l i c a t i o n of o f Internal I n t e r n a l flow f l o w coating c o a t i n g systems s y s t e m s promotes p r o m o t e s two t w o primary p r i m a r y functions:- f u n c t i o n s : - Reduced R e d u c e d gas g a s friction f r i c t i o n by b y provision p r o v i s i o n of o f a a very v e r y smooth s m o o t h surface s u r f a c e profile. p r o f i l e . The T h e inhibiting i n h i b i t i n g of o f Black B l a c k Powder* P o w d e r * formation f o r m a t i o n within w i t h i n the t h e gas g a s pipeline. p i p e l i n e . The T h e term t e r m “Black “ B l a c k Powder” P o w d e r ” is i s a a colour c o l o u r descriptive d e s c r i p t i v e term t e r m used u s e d to t o describe d e s c r i b e a a blackish b l a c k i s h material m a t e r i a l (very ( v e r y small, s m a l l , jagged j a g g e d and a n d very v e r y hard h a r d particles) p a r t i c l e s ) that t h a t can c a n develop d e v e l o p within w i t h i n the t h e gas g a s pipelines) p i p e l i n e s ) due d u e to t o a a reaction r e a c t i o n of o f Fe F e with w i t h condensed c o n d e n s e d moisture, m o i s t u r e , containing c o n t a i n i n g O2, O 2 , H2S H 2 S and a n d CO2) C O 2 ) which w h i c h leads l e a d s to t o erosion e r o s i o n failures f a i l u r e s and a n d damage d a m a g e to t o pipeline p i p e l i n e operational o p e r a t i o n a l valves, v a l v e s , lowers l o w e r s efficiency e f f i c i e n c y of o f compressors c o m p r e s s o r s and a n d clogs c l o g s instruments. i n s t r u m e n t s . This T h i s is i s a a world-wide w o r l d - w i d e problem p r o b l e m that t h a t affects a f f e c t s most m o s t gas g a s Pipeline P i p e l i n e operators. o p e r a t o r s . The T h e coating c o a t i n g may m a y also a l s o offer o f f e r short s h o r t term t e r m corrosion c o r r o s i o n protection p r o t e c t i o n during d u r i n g transport t r a n s p o r t and a n d storage, s t o r a g e , however h o w e v e r additional a d d i t i o n a l preservation p r e s e r v a t i o n measures m e a s u r e s may m a y still s t i l l be b e required. r e q u i r e d . It I t specifies s p e c i f i e s the t h e requirements r e q u i r e m e n t s for f o r coating c o a t i n g materials, m a t e r i a l s , coating c o a t i n g application, a p p l i c a t i o n , inspection i n s p e c t i o n and a n d testing t e s t i n g and a n d gives g i v e s procedures p r o c e d u r e s for f o r the t h e qualification q u a l i f i c a t i o n of o f coating c o a t i n g materials m a t e r i a l s and a n d SUB-CONTRACTORs. S U B - C O N T R A C T O R s . General G e n e r a l coating c o a t i n g qualification q u a l i f i c a t i o n is i s performed p e r f o r m e d for f o r the t h e purpose p u r p o s e of o f an a n overall o v e r a l l qualification q u a l i f i c a t i o n of o f coating c o a t i n g system s y s t e m and a n d SUB- S U B - CONTRACTOR C O N T R A C T O R but b u t is i s not n o t necessarily n e c e s s a r i l y related r e l a t e d to t o a a specific s p e c i f i c project. p r o j e c t . With W i t h this t h i s process, p r o c e s s , a a list l i s t of o f qualified q u a l i f i e d coating c o a t i n g systems s y s t e m s and a n d SUB-CONTRACTORs S U B - C O N T R A C T O R s is i s developed, d e v e l o p e d , from f r o m which w h i c h the t h e COMPANY C O M P A N Y may m a y select s e l e c t a a coating c o a t i n g system s y s t e m and a n d SUB-CONTRACTOR S U B - C O N T R A C T O R for f o r a a specific s p e c i f i c project. p r o j e c t . It I t saves s a v e s time t i m e and a n d avoids a v o i d s re-qualification r e - q u a l i f i c a t i o n for f o r similar s i m i l a r projects. p r o j e c t s . The T h e general g e n e r a l qualification q u a l i f i c a t i o n is i s given g i v e n independent i n d e p e n d e n t of o f line l i n e pipe p i p e diameter d i a m e t e r and a n d wall w a l l thickness. t h i c k n e s s . When W h e n required r e q u i r e d for f o r specific s p e c i f i c projects, p r o j e c t s , additional a d d i t i o n a l testing t e s t i n g should s h o u l d be b e performed p e r f o r m e d on o n different d i f f e r e n t line l i n e pipe p i p e diameters d i a m e t e r s and a n d wall w a l l thicknesses. t h i c k n e s s e s . COATING C O A T I N G AND A N D SUB-CONTRACTOR S U B - C O N T R A C T O R QUALIFICATION Q U A L I F I C A T I O N General G e n e r a l The T h e coating c o a t i n g material m a t e r i a l shall s h a l l typically t y p i c a l l y be b e two-pack t w o - p a c k epoxy e p o x y paint. p a i n t . It I t shall s h a l l not n o t contain c o n t a i n any a n y substances s u b s t a n c e s which w h i c h will w i l l be b e released r e l e a s e d from f r o m the t h e paint p a i n t film f i l m after a f t e r it i t has h a s cured c u r e d and a n d are a r e proven p r o v e n to t o be b e detrimental d e t r i m e n t a l to t o the t h e operation o p e r a t i o n of o f the t h e pipeline p i p e l i n e and a n d the t h e quality q u a l i t y of o f the t h e gas. g a s . Unless U n l e s s otherwise o t h e r w i s e agreed, a g r e e d , the t h e coating c o a t i n g material m a t e r i a l shall s h a l l be b e qualified q u a l i f i e d in i n accordance a c c o r d a n c e with w i t h 28.3 2 8 . 3 and a n d 28.4 2 8 . 4 and a n d shall s h a l l not n o t be b e changed c h a n g e d after a f t e r qualification. q u a l i f i c a t i o n . The T h e MANUFACTURER M A N U F A C T U R E R of o f the t h e coating c o a t i n g material m a t e r i a l shall s h a l l provide p r o v i d e on o n request r e q u e s t infrared i n f r a r e d spectrograms s p e c t r o g r a m s of o f the t h e base b a s e component c o m p o n e n t and a n d the t h e curing c u r i n g agent a g e n t component c o m p o n e n t (see ( s e e 28.3.8). 2 8 . 3 . 8 ) . In I n addition, a d d i t i o n , the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R shall s h a l l provide p r o v i d e a a product p r o d u c t data d a t a sheet s h e e t (see ( s e e 28.6), 2 8 . 6 ) , a a health h e a l t h and a n d safety s a f e t y data d a t a sheet s h e e t and a n d a a certificate c e r t i f i c a t e stating s t a t i n g the t h e test t e s t results r e s u l t s obtained o b t a i n e d in i n accordance a c c o r d a n c e with w i t h 28.3 2 8 . 3 and a n d 28.4 2 8 . 4 respectively r e s p e c t i v e l y and, a n d , if i f applicable, a p p l i c a b l e , deviating d e v i a t i n g test t e s t conditions. c o n d i t i o n s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 76 7 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} The T h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R shall s h a l l also a l s o provide p r o v i d e with w i t h every e v e r y batch b a t c h of o f the t h e coating c o a t i n g material m a t e r i a l a a batch b a t c h test t e s t certificate c e r t i f i c a t e stating s t a t i n g the t h e information i n f o r m a t i o n as a s given g i v e n in i n 28.8. 2 8 . 8 . Before B e f o r e a a coating c o a t i n g system s y s t e m may m a y be b e applied a p p l i e d in i n a a production p r o d u c t i o n run, r u n , the t h e CONTRACTOR C O N T R A C T O R shall s h a l l submit s u b m i t all a l l the t h e data d a t a specified s p e c i f i e d in i n (28.6) ( 2 8 . 6 ) and a n d (28.7) ( 2 8 . 7 ) and a n d shall s h a l l ensure e n s u r e that t h a t both b o t h the t h e coating c o a t i n g system s y s t e m and a n d the t h e SUB-CONTRACTOR S U B - C O N T R A C T O R have h a v e been b e e n qualified q u a l i f i e d in i n accordance a c c o r d a n c e with w i t h the t h e procedures p r o c e d u r e s in i n (28.4) ( 2 8 . 4 ) and a n d (0). ( 0 ) . Coating C o a t i n g Material M a t e r i a l Qualification Q u a l i f i c a t i o n Qualification Q u a l i f i c a t i o n shall s h a l l be b e carried c a r r i e d out o u t according a c c o r d i n g to t o the t h e following f o l l o w i n g procedures: p r o c e d u r e s : Where W h e r e it i t states s t a t e s Annexure, A n n e x u r e , please p l e a s e refer r e f e r to t o Document D o c u m e n t ISO I S O 1574 1 5 7 4 for f o r explanation e x p l a n a t i o n The T h e CONTRACTOR C O N T R A C T O R or o r the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R shall s h a l l show s h o w that t h a t samples s a m p l e s of o f the t h e coating c o a t i n g system s y s t e m applied a p p l i e d on o n panels p a n e l s of o f the t h e specified s p e c i f i e d material m a t e r i a l have h a v e been b e e n successfully s u c c e s s f u l l y subjected s u b j e c t e d to t o the t h e tests t e s t s as a s specified s p e c i f i e d in i n Table T a b l e 28.4. 2 8 . 4 . The T h e tests t e s t s shall s h a l l be b e carried c a r r i e d out o u t by b y an a n independent i n d e p e n d e n t and a n d certified c e r t i f i e d test t e s t laboratory l a b o r a t o r y or, o r , if i f approved a p p r o v e d by b y the t h e COMPANY, C O M P A N Y , by b y the t h e Coating C o a t i n g MANUFACTURER. M A N U F A C T U R E R . The T h e COMPANY C O M P A N Y shall s h a l l witness w i t n e s s the t h e application a p p l i c a t i o n and a n d the t h e tests. t e s t s . The T h e number n u m b e r of o f panels p a n e l s to t o be b e tested t e s t e d and a n d the t h e test t e s t procedures p r o c e d u r e s are a r e also a l s o given g i v e n in i n Table T a b l e 28.4. 2 8 . 4 . If I f agreed a g r e e d by b y the t h e COMPANY, C O M P A N Y , previous p r e v i o u s qualification q u a l i f i c a t i o n data d a t a can c a n be b e used u s e d provided p r o v i d e d that t h a t the t h e referred r e f e r r e d tests t e s t s have h a v e been b e e n carried c a r r i e d out o u t using u s i n g the t h e same s a m e coating c o a t i n g system s y s t e m and a n d the t h e same s a m e coating c o a t i n g process p r o c e s s as a s specified s p e c i f i e d in i n the t h e contract. c o n t r a c t . With W i t h the t h e approval a p p r o v a l of o f the t h e COMPANY, C O M P A N Y , tests t e s t s carried c a r r i e d out o u t in i n accordance a c c o r d a n c e with w i t h other o t h e r coating c o a t i n g standards s t a n d a r d s may m a y be b e used u s e d insofar i n s o f a r as a s their t h e i r procedures p r o c e d u r e s are a r e the t h e same s a m e as a s or o r more m o r e stringent s t r i n g e n t than t h a n the t h e procedures p r o c e d u r e s in i n this t h i s specification. s p e c i f i c a t i o n . Such S u c h information i n f o r m a t i o n shall s h a l l include i n c l u d e full f u l l reports r e p o r t s on o n test t e s t procedures p r o c e d u r e s and a n d results r e s u l t s and a n d be b e signed s i g n e d by b y the t h e laboratory l a b o r a t o r y representatives r e p r e s e n t a t i v e s and a n d certification c e r t i f i c a t i o n body. b o d y . Where, W h e r e , subsequently, s u b s e q u e n t l y , external e x t e r n a l coatings c o a t i n g s have h a v e to t o be b e applied, a p p l i e d , care c a r e shall s h a l l be b e taken t a k e n not n o t to t o allow a l l o w the t h e internal i n t e r n a l coating c o a t i n g to t o be b e damaged d a m a g e d by b y the t h e elevated e l e v a t e d temperatures t e m p e r a t u r e s which w h i c h may m a y occur. o c c u r . Requirements R e q u i r e m e n t s for f o r Qualification Q u a l i f i c a t i o n of o f the t h e Coating C o a t i n g Material M a t e r i a l 28.3.1 2 8 . 3 . 1 General G e n e r a l The T h e following f o l l o w i n g clauses c l a u s e s describe d e s c r i b e the t h e laboratory l a b o r a t o r y test t e s t methods m e t h o d s and a n d requirements r e q u i r e m e n t s for f o r qualification q u a l i f i c a t i o n of o f the t h e individual i n d i v i d u a l coating c o a t i n g components. c o m p o n e n t s . 28.3.2 2 8 . 3 . 2 Non-volatile N o n - v o l a t i l e Matter M a t t e r (by ( b y mass) m a s s ) When W h e n determined d e t e r m i n e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 3251, 3 2 5 1 , the t h e non-volatile n o n - v o l a t i l e matter m a t t e r (by ( b y mass) m a s s ) of o f the t h e coating c o a t i n g material m a t e r i a l shall s h a l l comply c o m p l y with w i t h the t h e value v a l u e specified s p e c i f i e d by b y the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R in i n the t h e qualification q u a l i f i c a t i o n certificate c e r t i f i c a t e (Table ( T a b l e 28.2). 2 8 . 2 ) . 28.3.3 2 8 . 3 . 3 Non-volatile N o n - v o l a t i l e Matter M a t t e r (by ( b y volume) v o l u m e ) When W h e n determined d e t e r m i n e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 3233, 3 2 3 3 , the t h e non-volatile n o n - v o l a t i l e matter m a t t e r (by ( b y volume) v o l u m e ) of o f the t h e coating c o a t i n g material m a t e r i a l shall s h a l l comply c o m p l y with w i t h the t h e value v a l u e specified s p e c i f i e d by b y the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R in i n the t h e product p r o d u c t data d a t a sheet s h e e t (Table ( T a b l e 28.1). 2 8 . 1 ) . 28.3.4 2 8 . 3 . 4 Viscosity V i s c o s i t y When W h e n determined d e t e r m i n e d by b y the t h e method m e t h o d specified s p e c i f i e d by b y the t h e Coating C o a t i n g MANUFACTURER, M A N U F A C T U R E R , the t h e viscosity v i s c o s i t y of o f the t h e ready-mixed r e a d y - m i x e d coating c o a t i n g material m a t e r i a l shall s h a l l comply c o m p l y with w i t h the t h e value v a l u e specified s p e c i f i e d by b y the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R in i n the t h e qualification q u a l i f i c a t i o n certificate c e r t i f i c a t e (Table ( T a b l e 28.2). 2 8 . 2 ) . The T h e viscosity v i s c o s i t y should s h o u l d preferably p r e f e r a b l y be b e measured m e a s u r e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 2431. 2 4 3 1 . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 77 7 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} 28.3.5 2 8 . 3 . 5 Density D e n s i t y When W h e n determined d e t e r m i n e d in i n accordance a c c o r d a n c e with w i t h one o n e of o f the t h e parts p a r t s of o f ISO I S O 2811, 2 8 1 1 , the t h e density d e n s i t y of o f the t h e coating c o a t i n g material m a t e r i a l shall s h a l l comply c o m p l y with w i t h the t h e value v a l u e specified s p e c i f i e d by b y the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R in i n the t h e product p r o d u c t data d a t a sheet s h e e t (Table ( T a b l e 28.1). 2 8 . 1 ) . 28.3.6 2 8 . 3 . 6 Ash A s h (residue ( r e s i d u e on o n ignition) i g n i t i o n ) When W h e n determined d e t e r m i n e d in i n accordance a c c o r d a n c e with w i t h the t h e method m e t h o d described d e s c r i b e d in i n annex a n n e x A, A , the t h e ash a s h (residue ( r e s i d u e on o n ignition) i g n i t i o n ) of o f the t h e coating c o a t i n g material m a t e r i a l shall s h a l l comply c o m p l y with w i t h the t h e value v a l u e specified s p e c i f i e d by b y the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R in i n the t h e qualification q u a l i f i c a t i o n certificate c e r t i f i c a t e (Table ( T a b l e 28.2). 2 8 . 2 ) . 28.3.7 2 8 . 3 . 7 Pot P o t Life L i f e The T h e pot p o t life l i f e is i s considered c o n s i d e r e d to t o be b e the t h e time t i m e taken t a k e n by b y the t h e ready-mixed r e a d y - m i x e d coating c o a t i n g material m a t e r i a l to t o reach r e a c h a a condition c o n d i t i o n at a t which w h i c h it i t can c a n no n o longer l o n g e r be b e applied a p p l i e d satisfactorily. s a t i s f a c t o r i l y . The T h e pot p o t life l i f e shall s h a l l be b e specified s p e c i f i e d in i n the t h e product p r o d u c t data d a t a sheet s h e e t (see ( s e e 28.6). 2 8 . 6 ) . 28.3.8 2 8 . 3 . 8 Infrared I n f r a r e d Spectrograms S p e c t r o g r a m s Infrared I n f r a r e d spectrograms s p e c t r o g r a m s of o f the t h e base b a s e component c o m p o n e n t and a n d the t h e curing c u r i n g agent a g e n t component c o m p o n e n t shall s h a l l be b e submitted. s u b m i t t e d . 28.3.9 2 8 . 3 . 9 Appearance A p p e a r a n c e The T h e appearance a p p e a r a n c e and a n d continuity c o n t i n u i t y of o f the t h e coating c o a t i n g shall s h a l l be b e inspected i n s p e c t e d visually v i s u a l l y without w i t h o u t any a n y magnification. m a g n i f i c a t i o n . Coating C o a t i n g Requirements R e q u i r e m e n t s for f o r the t h e Qualification Q u a l i f i c a t i o n of o f the t h e Applied A p p l i e d Coating C o a t i n g System S y s t e m 28.4.1 2 8 . 4 . 1 Preparation P r e p a r a t i o n of o f Test T e s t Panels P a n e l s Perform P e r f o r m the t h e tests t e s t s specified s p e c i f i e d in i n 28.4.3 2 8 . 4 . 3 to t o 28.4.13 2 8 . 4 . 1 3 on o n coatings c o a t i n g s applied a p p l i e d to t o the t h e required r e q u i r e d film f i l m thickness t h i c k n e s s specified s p e c i f i e d in i n 28.4.3 2 8 . 4 . 3 by b y spraying s p r a y i n g onto o n t o the t h e test t e s t panels p a n e l s (steel ( s t e e l or o r glass). g l a s s ) . Prepare P r e p a r e the t h e glass g l a s s panels p a n e l s as a s specified s p e c i f i e d in i n Section S e c t i o n 30. 3 0 . The T h e steel s t e e l panels p a n e l s shall s h a l l be b e grit-blasted g r i t - b l a s t e d to t o achieve a c h i e v e a a preparation p r e p a r a t i o n grade g r a d e meeting m e e t i n g ISO I S O 8501-1 8 5 0 1 - 1 Sa S a 2.5. 2 . 5 . The T h e surface s u r f a c e profile p r o f i l e shall s h a l l be b e measured m e a s u r e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 8503-2 8 5 0 3 - 2 or o r ISO I S O 8503-4 8 5 0 3 - 4 and a n d shall s h a l l be b e within w i t h i n 25 2 5 and a n d 50 5 0 �m,  m , unless u n l e s s otherwise o t h e r w i s e agreed. a g r e e d . Both B o t h the t h e preparation p r e p a r a t i o n grade g r a d e and a n d the t h e surface s u r f a c e profile p r o f i l e of o f the t h e test t e s t panels p a n e l s shall s h a l l be b e included i n c l u d e d in i n the t h e qualification q u a l i f i c a t i o n test t e s t report. r e p o r t . Apply A p p l y the t h e coating c o a t i n g in i n accordance a c c o r d a n c e with w i t h the t h e instructions i n s t r u c t i o n s of o f the t h e Coating C o a t i n g MANUFACTURER. M A N U F A C T U R E R . The T h e numbers n u m b e r s of o f test t e s t panels p a n e l s to t o be b e tested t e s t e d are a r e given g i v e n in i n Table T a b l e 28.4. 2 8 . 4 . 28.4.2 2 8 . 4 . 2 Conditioning C o n d i t i o n i n g of o f Test T e s t Panels P a n e l s The T h e test t e s t panels p a n e l s shall s h a l l be b e air a i r dried d r i e d for f o r 10 1 0 days d a y s at a t 25°C, 2 5 ° C , followed f o l l o w e d by b y 24 2 4 hours h o u r s drying d r y i n g in i n a a circulating-air c i r c u l a t i n g - a i r oven o v e n at a t 50°C. 5 0 ° C . Relative R e l a t i v e humidity h u m i d i t y during d u r i n g the t h e drying d r y i n g shall s h a l l not n o t exceed e x c e e d 80%. 8 0 % . After A f t e r completing c o m p l e t i n g the t h e schedule s c h e d u l e of o f conditioning c o n d i t i o n i n g outlined o u t l i n e d above, a b o v e , panels p a n e l s may m a y be b e stored s t o r e d at a t room r o o m temperature t e m p e r a t u r e until u n t i l needed n e e d e d for f o r testing, t e s t i n g , but b u t not n o t longer l o n g e r than t h a n 90 9 0 days. d a y s . All A l l testing t e s t i n g shall s h a l l be b e performed p e r f o r m e d on o n test t e s t panels p a n e l s conditioned c o n d i t i o n e d according a c c o r d i n g this t h i s clause. c l a u s e . 28.4.3 2 8 . 4 . 3 Film F i l m Thickness T h i c k n e s s The T h e WFT W F T shall s h a l l be b e as a s specified s p e c i f i e d by b y the t h e Coating C o a t i n g MANUFACTURER's M A N U F A C T U R E R ' s data d a t a sheet s h e e t for f o r the t h e material, m a t e r i a l , either e i t h e r directly d i r e c t l y or o r from f r o m calculation c a l c u l a t i o n to t o achieve a c h i e v e the t h e specified s p e c i f i e d DFT. D F T . WFT W F T measurement m e a s u r e m e n t shall s h a l l be b e made m a d e in i n accordance a c c o r d a n c e with w i t h ISO I S O 2808. 2 8 0 8 . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 78 7 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} 28.4.4 2 8 . 4 . 4 Adhesion A d h e s i o n When W h e n determined d e t e r m i n e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 2409, 2 4 0 9 , the t h e cross-cut c r o s s - c u t classification c l a s s i f i c a t i o n of o f the t h e coating c o a t i n g applied a p p l i e d on o n steel s t e e l panels p a n e l s and a n d conditioned c o n d i t i o n e d (see ( s e e 28.4.2) 2 8 . 4 . 2 ) shall s h a l l be b e equal e q u a l to t o or o r lower l o w e r than t h a n 1. 1 . 28.4.5 2 8 . 4 . 5 Buchholz B u c h h o l z Hardness H a r d n e s s When W h e n determined d e t e r m i n e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 2815, 2 8 1 5 , the t h e Buchholz B u c h h o l z hardness h a r d n e s s of o f the t h e coating, c o a t i n g , applied a p p l i e d on o n glass g l a s s or o r steel s t e e l panels p a n e l s and a n d conditioned c o n d i t i o n e d using u s i n g cycle c y c l e B B or o r C C (see ( s e e 28.4.2) 2 8 . 4 . 2 ) shall s h a l l have h a v e a a value v a l u e of o f 94 9 4 or o r more. m o r e . 28.4.6 2 8 . 4 . 6 Resistance R e s i s t a n c e to t o Neutral N e u t r a l Salt S a l t Spray S p r a y The T h e coating c o a t i n g applied a p p l i e d on o n steel s t e e l panels p a n e l s with w i t h a a dry d r y film f i l m thickness t h i c k n e s s of o f 60 6 0 �m  m to t o 100 1 0 0 �m  m and a n d with w i t h an a n X-cut X - c u t down d o w n to t o the t h e substrate s u b s t r a t e located l o c a t e d at a t least l e a s t 20 2 0 mm m m from f r o m any a n y edge, e d g e , shall s h a l l be b e tested t e s t e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 9227 9 2 2 7 for f o r 480 4 8 0 hours. h o u r s . After A f t e r the t h e test, t e s t , allow a l l o w the t h e test t e s t panels p a n e l s to t o dry d r y for f o r at a t least l e a s t at a t to t o and a n d relative r e l a t i v e humidity. h u m i d i t y . The T h e coating c o a t i n g shall s h a l l be b e free f r e e from f r o m any a n y signs s i g n s of o f deterioration, d e t e r i o r a t i o n , for f o r example e x a m p l e blistering b l i s t e r i n g (except ( e x c e p t in i n the t h e area a r e a within w i t h i n 2, 2 , 0 0 mm m m from f r o m the t h e X-cut), X - c u t ) , cracking c r a c k i n g and a n d staining. s t a i n i n g . Any A n y corrosion c o r r o s i o n shall s h a l l extend e x t e n d not n o t more m o r e than t h a n 2 2 mm m m at a t the t h e most m o s t from f r o m the t h e X- X - cut. c u t . It I t shall s h a l l not n o t be b e possible p o s s i b l e to t o remove r e m o v e by b y means m e a n s of o f clear c l e a r plastic p l a s t i c tape t a p e more m o r e than t h a n 3 3 mm m m of o f the t h e coating c o a t i n g in i n any a n y direction d i r e c t i o n from f r o m the t h e area a r e a around a r o u n d the t h e X-cut. X - c u t . 28.4.7 2 8 . 4 . 7 Resistance R e s i s t a n c e to t o Artificial A r t i f i c i a l Ageing A g e i n g The T h e test t e s t panels p a n e l s shall s h a l l be b e aged a g e d at a t 80°C 8 0 ° C in i n a a circulating c i r c u l a t i n g oven o v e n for f o r 100 1 0 0 hours, h o u r s , followed f o l l o w e d by b y conditioning c o n d i t i o n i n g for f o r 24 2 4 hours h o u r s at a t 18°C 1 8 ° C to t o 25°C 2 5 ° C and a n d < < 80% 8 0 % relative r e l a t i v e humidity. h u m i d i t y . After A f t e r ageing, a g e i n g , subject s u b j e c t the t h e test t e s t panels p a n e l s to t o a a bend b e n d test t e s t in i n accordance a c c o r d a n c e with w i t h 28.4.8. 2 8 . 4 . 8 . 28.4.8 2 8 . 4 . 8 Bend B e n d Test T e s t (Conical ( C o n i c a l Mandrel) M a n d r e l ) Prepare P r e p a r e steel s t e e l panels p a n e l s and a n d condition c o n d i t i o n them t h e m (see ( s e e 28.4.2). 2 8 . 4 . 2 ) . When W h e n the t h e panels p a n e l s are a r e tested t e s t e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 6860, 6 8 6 0 , the t h e maximum m a x i m u m extent e x t e n t of o f cracking c r a c k i n g along a l o n g the t h e panel p a n e l from f r o m the t h e small s m a l l end e n d of o f the t h e mandrel m a n d r e l shall s h a l l be b e less l e s s than t h a n or o r equal e q u a l to t o 13 1 3 mm, m m , and a n d there t h e r e shall s h a l l be b e no n o loss l o s s of o f adhesion. a d h e s i o n . 28.4.9 2 8 . 4 . 9 Resistance R e s i s t a n c e to t o Gas G a s Pressure P r e s s u r e Variations V a r i a t i o n s Prepare P r e p a r e steel s t e e l panels p a n e l s and a n d condition c o n d i t i o n them t h e m (see ( s e e 28.4.2). 2 8 . 4 . 2 ) . When W h e n the t h e panels p a n e l s are a r e tested t e s t e d in i n accordance a c c o r d a n c e with w i t h Section S e c t i o n 30, 3 0 , they t h e y shall s h a l l have h a v e a a generally g e n e r a l l y good g o o d appearance a p p e a r a n c e when w h e n examined e x a m i n e d in i n accordance a c c o r d a n c e with w i t h 28.3.9 2 8 . 3 . 9 and a n d shall s h a l l not n o t show s h o w any a n y blistering. b l i s t e r i n g . The T h e adhesion a d h e s i o n value v a l u e shall s h a l l fulfil f u l f i l the t h e requirements r e q u i r e m e n t s as a s given g i v e n in i n 28.4.4 2 8 . 4 . 4 after a f t e r conditioning c o n d i t i o n i n g for f o r and a n d at a t to t o and a n d relative r e l a t i v e humidity. h u m i d i t y . 28.4.10 2 8 . 4 . 1 0 Resistance R e s i s t a n c e to t o Water W a t e r Immersion I m m e r s i o n Prepare P r e p a r e steel s t e e l panels p a n e l s and a n d condition c o n d i t i o n them t h e m (see ( s e e 28.4.2). 2 8 . 4 . 2 ) . When W h e n the t h e panels p a n e l s are a r e tested t e s t e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 2812- 2 8 1 2 - 2 2 for f o r 480 4 8 0 hours, h o u r s , the t h e coating c o a t i n g shall s h a l l not n o t show s h o w any a n y blistering b l i s t e r i n g or o r appreciable a p p r e c i a b l e softening. s o f t e n i n g . The T h e examination e x a m i n a t i o n shall s h a l l be b e carried c a r r i e d out o u t 3 3 min m i n after a f t e r the t h e panels p a n e l s have h a v e been b e e n removed r e m o v e d from f r o m the t h e test t e s t liquid. l i q u i d . 28.4.11 2 8 . 4 . 1 1 Resistance R e s i s t a n c e to t o Chemicals C h e m i c a l s Prepare P r e p a r e steel s t e e l panels p a n e l s and a n d condition c o n d i t i o n them t h e m (see ( s e e 28.4.2). 2 8 . 4 . 2 ) . When W h e n the t h e panels p a n e l s are a r e tested t e s t e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 2812- 2 8 1 2 - 1, 1 , Method M e t h o d No. N o . 1, 1 , Procedure P r o c e d u r e A, A , for f o r 168 1 6 8 hours, h o u r s , the t h e coating c o a t i n g shall s h a l l not n o t show s h o w any a n y blistering b l i s t e r i n g or o r appreciable a p p r e c i a b l e softening. s o f t e n i n g . Use U s e the t h e following f o l l o w i n g test t e s t liquids: l i q u i d s : cyclohexane; c y c l o h e x a n e ; 95% 9 5 % by b y volume v o l u m e diethylene d i e t h y l e n e glycol g l y c o l solution s o l u t i o n in i n water; w a t e r ; hexane; h e x a n e ; methanol; m e t h a n o l ; AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 79 7 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} toluene t o l u e n e and a n d lubricating l u b r i c a t i n g oil o i l (e.g. ( e . g . compressor c o m p r e s s o r seal s e a l oil o i l in i n accordance a c c o r d a n c e with w i t h ISO I S O 6743-4). 6 7 4 3 - 4 ) . The T h e test t e s t panels p a n e l s shall s h a l l be b e completely c o m p l e t e l y immersed i m m e r s e d in i n the t h e test t e s t liquid. l i q u i d . The T h e examination e x a m i n a t i o n shall s h a l l be b e carried c a r r i e d out o u t at a t 18°C 1 8 ° C to t o 25°C 2 5 ° C and a n d < < 80% 8 0 % relative r e l a t i v e humidity h u m i d i t y 3 3 min m i n after a f t e r the t h e panels p a n e l s have h a v e been b e e n removed r e m o v e d from f r o m the t h e test t e s t liquid. l i q u i d . After A f t e r conditioning c o n d i t i o n i n g for f o r 24 2 4 hours h o u r s at a t 18°C 1 8 ° C to t o 25°C 2 5 ° C and a n d < < 80% 8 0 % relative r e l a t i v e humidity, h u m i d i t y , the t h e adhesion a d h e s i o n value v a l u e shall s h a l l fulfil f u l f i l the t h e requirements r e q u i r e m e n t s given g i v e n in i n 28.4.4. 2 8 . 4 . 4 . A A change c h a n g e in i n the t h e colour c o l o u r of o f the t h e coating c o a t i n g shall s h a l l not n o t be b e considered c o n s i d e r e d as a s an a n indication i n d i c a t i o n of o f inferior i n f e r i o r coating c o a t i n g quality. q u a l i t y . 28.4.12 2 8 . 4 . 1 2 Resistance R e s i s t a n c e to t o Hydraulic H y d r a u l i c Blistering B l i s t e r i n g Prepare P r e p a r e steel s t e e l panels p a n e l s and a n d condition c o n d i t i o n them t h e m (see ( s e e 28.4.2). 2 8 . 4 . 2 ) . When W h e n the t h e panels p a n e l s are a r e tested t e s t e d in i n accordance a c c o r d a n c e with w i t h Annex A n n e x D, D , the t h e coating c o a t i n g shall s h a l l not n o t show s h o w any a n y blistering. b l i s t e r i n g . The T h e examination e x a m i n a t i o n shall s h a l l be b e carried c a r r i e d out o u t at a t 18°C 1 8 ° C to t o 25°C 2 5 ° C and a n d < < 80% 8 0 % relative r e l a t i v e humidity h u m i d i t y after a f t e r the t h e panels p a n e l s have h a v e been b e e n removed r e m o v e d from f r o m the t h e test t e s t liquid. l i q u i d . The T h e adhesion a d h e s i o n value v a l u e shall s h a l l fulfil f u l f i l the t h e requirements r e q u i r e m e n t s given g i v e n in i n 28.4.4 2 8 . 4 . 4 after a f t e r conditioning c o n d i t i o n i n g at a t to t o and a n d relative r e l a t i v e humidity h u m i d i t y for. f o r . 28.4.13 2 8 . 4 . 1 3 Curing C u r i n g Test T e s t The T h e test t e s t is i s carried c a r r i e d out o u t on o n test t e s t panels p a n e l s that t h a t are a r e immersed i m m e r s e d for f o r 4 4 hours h o u r s at a t ambient a m b i e n t temperature t e m p e r a t u r e in i n the t h e coating c o a t i n g thinner t h i n n e r recommended r e c o m m e n d e d by b y its i t s Coating C o a t i n g MANUFACTURER. M A N U F A C T U R E R . The T h e coating c o a t i n g is i s considered c o n s i d e r e d acceptable a c c e p t a b l e if: i f : There T h e r e are a r e no n o coating c o a t i n g blisters b l i s t e r s (Grade ( G r a d e 0 0 or o r 1, 1 , in i n accordance a c c o r d a n c e with w i t h ISO I S O 4628-2) 4 6 2 8 - 2 ) observed o b s e r v e d on o n the t h e surface s u r f a c e of o f the t h e coating c o a t i n g examined e x a m i n e d within w i t h i n 3 3 min m i n of o f the t h e steel s t e e l test t e s t panel p a n e l being b e i n g removed r e m o v e d from f r o m the t h e thinner. t h i n n e r . There T h e r e are a r e no n o wrinkles. w r i n k l e s . There T h e r e is i s no n o significant s i g n i f i c a n t softening s o f t e n i n g (rating ( r a t i n g from f r o m 0 0 to t o 2 2 in i n accordance a c c o r d a n c e with w i t h ISO I S O 4628-1) 4 6 2 8 - 1 ) observed o b s e r v e d 30 3 0 min m i n after a f t e r removal r e m o v a l from f r o m the t h e thinner. t h i n n e r . 28.4.14 2 8 . 4 . 1 4 Appearance A p p e a r a n c e The T h e coating c o a t i n g shall s h a l l be b e free f r e e from f r o m blisters, b l i s t e r s , visual v i s u a l holidays, h o l i d a y s , scratches s c r a t c h e s or o r any a n y other o t h e r irregularities i r r e g u l a r i t i e s and a n d shall s h a l l have h a v e a a uniform u n i f o r m colour c o l o u r and a n d gloss. g l o s s . 28.4.15 2 8 . 4 . 1 5 Coating C o a t i n g Roughness R o u g h n e s s The T h e final f i n a l cured c u r e d coating c o a t i n g shall s h a l l have h a v e a a maximum m a x i m u m surface s u r f a c e roughness r o u g h n e s s of o f 10 1 0 �m  m over o v e r the t h e specified s p e c i f i e d blast b l a s t cleaned c l e a n e d surface s u r f a c e profile. p r o f i l e . The T h e surface s u r f a c e roughness r o u g h n e s s shall s h a l l be b e determined d e t e r m i n e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 4287. 4 2 8 7 . 28.4.16 2 8 . 4 . 1 6 Porosity P o r o s i t y The T h e porosity p o r o s i t y of o f the t h e coating c o a t i n g shall s h a l l be b e checked c h e c k e d on o n glass g l a s s panels p a n e l s by b y the t h e method m e t h o d given g i v e n in i n ISO I S O 15741 1 5 7 4 1 (Annex ( A n n e x E). E ) . The T h e coating c o a t i n g shall s h a l l show s h o w no n o pinholes. p i n h o l e s . Packaging, P a c k a g i n g , Labelling L a b e l l i n g and a n d Storage S t o r a g e All A l l material m a t e r i a l shall s h a l l be b e supplied s u p p l i e d in i n the t h e Coating C o a t i n g MANUFACTURER's M A N U F A C T U R E R ' s original o r i g i n a l containers, c o n t a i n e r s , durably d u r a b l y and a n d legibly l e g i b l y marked m a r k e d with w i t h the t h e description d e s c r i p t i o n of o f the t h e contents. c o n t e n t s . This T h i s shall s h a l l include i n c l u d e the t h e specification s p e c i f i c a t i o n number, n u m b e r , the t h e colour c o l o u r reference r e f e r e n c e number, n u m b e r , the t h e method m e t h o d of o f application a p p l i c a t i o n for f o r which w h i c h it i t is i s intended, i n t e n d e d , the t h e batch b a t c h number, n u m b e r , date d a t e of o f manufacture, m a n u f a c t u r e , the t h e shelf-life s h e l f - l i f e expiry e x p i r y date, d a t e , HSE H S E guidelines g u i d e l i n e s and a n d the t h e Coating C o a t i n g MANUFACTURER's M A N U F A C T U R E R ' s name n a m e or o r recognized r e c o g n i z e d trademark. t r a d e m a r k . The T h e storage s t o r a g e and a n d preparation p r e p a r a t i o n of o f coating c o a t i n g materials m a t e r i a l s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h the t h e Coating C o a t i n g MANUFACTURER's M A N U F A C T U R E R ' s instructions. i n s t r u c t i o n s . Different D i f f e r e n t brands b r a n d s or o r types t y p e s of o f coating c o a t i n g materials m a t e r i a l s shall s h a l l be b e stored s t o r e d separately. s e p a r a t e l y . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 80 8 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Product P r o d u c t Data D a t a Sheet S h e e t The T h e Coating C o a t i n g MANUFACTURER's M A N U F A C T U R E R ' s product p r o d u c t data d a t a sheet s h e e t shall s h a l l give g i v e information i n f o r m a t i o n regarding r e g a r d i n g at a t least l e a s t the t h e items i t e m s listed l i s t e d in i n Table T a b l e 28.1 2 8 . 1 Table T a b l e 28.1 2 8 . 1 Minimum M i n i m u m Information I n f o r m a t i o n to t o be b e Included I n c l u d e d in i n Product P r o d u c t Data D a t a Sheet S h e e t Date D a t e of o f issue i s s u e Name N a m e of o f coating c o a t i n g material m a t e r i a l Name N a m e of o f coating c o a t i n g material m a t e r i a l MANUFACTURER M A N U F A C T U R E R Colour C o l o u r of o f coating c o a t i n g material m a t e r i a l Type T y p e of o f curing c u r i n g agent a g e n t Shelf S h e l f life l i f e Non-volatile N o n - v o l a t i l e matter m a t t e r by b y volume v o l u m e (a) ( a ) Test T e s t Method M e t h o d used u s e d (See ( S e e 28.3.3) 2 8 . 3 . 3 ) Density D e n s i t y (b) ( b ) Test T e s t Method M e t h o d used u s e d (See ( S e e 28.3.5) 2 8 . 3 . 5 ) Pot P o t life l i f e (a) ( a ) (See ( S e e 28.3.7) 2 8 . 3 . 7 ) Flash F l a s h point p o i n t (a) ( a ) and a n d (c) ( c ) Time T i m e to t o complete c o m p l e t e curing. c u r i n g . Recommended R e c o m m e n d e d thinner. t h i n n e r . Maximum M a x i m u m allowed a l l o w e d quantity q u a n t i t y of o f thinner, t h i n n e r , in i n %. % . Recommended R e c o m m e n d e d surface s u r f a c e preparation p r e p a r a t i o n grade. g r a d e . Recommended R e c o m m e n d e d method m e t h o d of o f application. a p p l i c a t i o n . Recommended R e c o m m e n d e d maximum/minimum m a x i m u m / m i n i m u m dry d r y film f i l m thickness t h i c k n e s s of o f the t h e applied a p p l i e d coating. c o a t i n g . Recommended R e c o m m e n d e d cleaning c l e a n i n g solvent s o l v e n t (for ( f o r the t h e application a p p l i c a t i o n equipment). e q u i p m e n t ) . Recommended R e c o m m e n d e d application a p p l i c a t i o n conditions c o n d i t i o n s (air ( a i r and a n d steel s t e e l temperature t e m p e r a t u r e and a n d relative r e l a t i v e humidity). h u m i d i t y ) . Recommended R e c o m m e n d e d minimum m i n i m u m curing c u r i n g conditions. c o n d i t i o n s . Recommended R e c o m m e n d e d maximum/minimum m a x i m u m / m i n i m u m service s e r v i c e temperature. t e m p e r a t u r e . Recommended R e c o m m e n d e d storage s t o r a g e conditions. c o n d i t i o n s . Reference R e f e r e n c e to t o instructions i n s t r u c t i o n s and a n d warnings w a r n i n g s regarding r e g a r d i n g health, h e a l t h , safety s a f e t y and a n d environmental e n v i r o n m e n t a l protection. p r o t e c t i o n . Theoretical T h e o r e t i c a l spreading s p r e a d i n g rate r a t e (1/m2 ( 1 / m 2 or o r kg/m2 k g / m 2 ) ) for f o r a a given g i v e n dry d r y film f i l m thickness. t h i c k n e s s . (a) ( a ) Only O n l y for f o r the t h e mixed m i x e d coating c o a t i n g material. m a t e r i a l . (b) ( b ) Give G i v e separately s e p a r a t e l y for f o r base b a s e component c o m p o n e n t and a n d curing c u r i n g agent a g e n t component c o m p o n e n t (if ( i f pigmented). p i g m e n t e d ) . (c) ( c ) Give G i v e separately s e p a r a t e l y for f o r base b a s e component, c o m p o n e n t , curing c u r i n g agent a g e n t component c o m p o n e n t and a n d mixed m i x e d coating c o a t i n g material. m a t e r i a l . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 81 8 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Qualification Q u a l i f i c a t i o n Certificate C e r t i f i c a t e The T h e qualification q u a l i f i c a t i o n certificate c e r t i f i c a t e shall s h a l l give, g i v e , as a s a a minimum, m i n i m u m , the t h e values v a l u e s of o f the t h e properties p r o p e r t i e s listed l i s t e d in i n Table T a b l e 28.2. 2 8 . 2 . Table T a b l e 28.2 2 8 . 2 Minimum M i n i m u m Information I n f o r m a t i o n to t o be b e Included I n c l u d e d in i n Qualification Q u a l i f i c a t i o n Certificate C e r t i f i c a t e Date D a t e of o f issue i s s u e Name N a m e of o f coating c o a t i n g material m a t e r i a l Name N a m e of o f coating c o a t i n g material m a t e r i a l MANUFACTURER M A N U F A C T U R E R Required R e q u i r e d surface s u r f a c e profile p r o f i l e Overcoating O v e r c o a t i n g intervals i n t e r v a l s (if ( i f applicable) a p p l i c a b l e ) Curing C u r i n g time t i m e Date D a t e of o f issue i s s u e Authority A u t h o r i t y for f o r issue i s s u e Property P r o p e r t y Test T e s t Method M e t h o d Section S e c t i o n Non-volatile N o n - v o l a t i l e matter m a t t e r by b y mass m a s s (a) ( a ) ISO I S O 3251 3 2 5 1 See S e e 28.3.2 2 8 . 3 . 2 Ash A s h (b) ( b ) ISO I S O 15741 1 5 7 4 1 (Annex ( A n n e x A) A ) See S e e 28.3.6 2 8 . 3 . 6 Viscosity V i s c o s i t y (c) ( c ) See S e e 28.3.4 2 8 . 3 . 4 Adhesion A d h e s i o n ISO I S O 2409 2 4 0 9 See S e e 28.4.4 2 8 . 4 . 4 Buchholz B u c h h o l z hardness h a r d n e s s ISO I S O 2815 2 8 1 5 See S e e 28.4.5 2 8 . 4 . 5 Resistance R e s i s t a n c e to t o neutral n e u t r a l salt s a l t spray s p r a y ISO I S O 9227 9 2 2 7 See S e e 28.4.6 2 8 . 4 . 6 Resistance R e s i s t a n c e to t o artificial a r t i f i c i a l ageing a g e i n g See S e e 28.4.7 2 8 . 4 . 7 Bend B e n d test t e s t (conical ( c o n i c a l mandrel) m a n d r e l ) ISO I S O 6860 6 8 6 0 See S e e 28.4.8 2 8 . 4 . 8 Resistance R e s i s t a n c e to t o gas g a s pressure p r e s s u r e variations v a r i a t i o n s ISO I S O 15741 1 5 7 4 1 (Annex ( A n n e x C) C ) See S e e 28.4.9 2 8 . 4 . 9 Resistance R e s i s t a n c e to t o water w a t e r immersion i m m e r s i o n ISO I S O 2812-2 2 8 1 2 - 2 See S e e 28.4.10 2 8 . 4 . 1 0 Resistance R e s i s t a n c e to t o chemicals c h e m i c a l s Resistance R e s i s t a n c e to t o 95% 9 5 % by b y volume v o l u m e diethylene d i e t h y l e n e glycol g l y c o l solution s o l u t i o n in i n water w a t e r Resistance R e s i s t a n c e to t o hexane h e x a n e Resistance R e s i s t a n c e to t o methanol m e t h a n o l Resistance R e s i s t a n c e to t o toluene t o l u e n e Resistance R e s i s t a n c e to t o lubricating l u b r i c a t i n g oil o i l (e.g. ( e . g . compressor c o m p r e s s o r seal s e a l oil) o i l ) ISO I S O 2812-1 2 8 1 2 - 1 See S e e 28.4.11 2 8 . 4 . 1 1 Resistance R e s i s t a n c e to t o hydraulic h y d r a u l i c blistering b l i s t e r i n g ISO I S O 15741 1 5 7 4 1 (Annex ( A n n e x D) D ) See S e e 28.4.12 2 8 . 4 . 1 2 a. a . Separately S e p a r a t e l y for f o r base b a s e component, c o m p o n e n t , curing c u r i n g agent a g e n t component c o m p o n e n t and a n d mixed m i x e d coating c o a t i n g material. m a t e r i a l . b. b . Separately S e p a r a t e l y for f o r base b a s e component c o m p o n e n t and a n d curing c u r i n g agent a g e n t component c o m p o n e n t (if ( i f pigmented). p i g m e n t e d ) . c. c . Only O n l y for f o r the t h e mixed m i x e d coating c o a t i n g material. m a t e r i a l . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 82 8 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Batch B a t c h Test T e s t Certificate C e r t i f i c a t e The T h e batch b a t c h test t e s t certificate c e r t i f i c a t e shall s h a l l give, g i v e , as a s a a minimum, m i n i m u m , the t h e information i n f o r m a t i o n and a n d test t e s t results r e s u l t s for f o r the t h e items i t e m s listed l i s t e d in i n Table T a b l e 28.3 2 8 . 3 Table T a b l e 28.3 2 8 . 3 Minimum M i n i m u m Information I n f o r m a t i o n to t o be b e Included I n c l u d e d in i n Batch B a t c h Test T e s t Certificate C e r t i f i c a t e Item I t e m Test T e s t Method M e t h o d Information I n f o r m a t i o n from f r o m Coating C o a t i n g Material M a t e r i a l MANUFACTURER M A N U F A C T U R E R Test T e s t Result R e s u l t Date D a t e of o f issue i s s u e Batch B a t c h number n u m b e r Name N a m e of o f coating c o a t i n g material m a t e r i a l Name N a m e of o f coating c o a t i n g material m a t e r i a l MANUFACTURER M A N U F A C T U R E R Production P r o d u c t i o n date d a t e Expiry E x p i r y date d a t e for f o r use u s e Non-volatile N o n - v o l a t i l e matter m a t t e r by b y mass m a s s - - base b a s e component c o m p o n e n t See S e e 28.3.2 2 8 . 3 . 2 Non-volatile N o n - v o l a t i l e matter m a t t e r by b y mass m a s s - - curing c u r i n g agent a g e n t component c o m p o n e n t (a) ( a ) Viscosity V i s c o s i t y - - base b a s e component c o m p o n e n t (b) ( b ) See S e e 28.3.2 2 8 . 3 . 2 Viscosity V i s c o s i t y - - curing c u r i n g agent a g e n t component c o m p o n e n t (b) ( b ) Density D e n s i t y - - base b a s e component c o m p o n e n t See S e e 28.3.5 2 8 . 3 . 5 Density D e n s i t y - - curing c u r i n g agent a g e n t component c o m p o n e n t See S e e 28.3.5 2 8 . 3 . 5 Ash A s h - - base b a s e component c o m p o n e n t (c) ( c ) See S e e 28.3.6 2 8 . 3 . 6 Ash A s h - - curing c u r i n g agent a g e n t component c o m p o n e n t (c) ( c ) and a n d (d) ( d ) See S e e 28.3.6 2 8 . 3 . 6 Infrared I n f r a r e d spectrogram s p e c t r o g r a m (d) ( d ) and a n d (e) ( e ) See S e e 28.3.8 2 8 . 3 . 8 The T h e non-volatile n o n - v o l a t i l e matter m a t t e r by b y mass m a s s of o f the t h e curing c u r i n g agent a g e n t component c o m p o n e n t shall s h a l l not n o t be b e used u s e d for f o r any a n y purposes p u r p o s e s other o t h e r than t h a n batch b a t c h consistency c o n s i s t e n c y checks. c h e c k s . As A s specified s p e c i f i e d by b y the t h e Coating C o a t i n g MANUFACTURER. M A N U F A C T U R E R . If I f required. r e q u i r e d . If I f pigmented. p i g m e n t e d . Separately S e p a r a t e l y for f o r base b a s e component c o m p o n e n t and a n d curing c u r i n g agent a g e n t component. c o m p o n e n t . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 83 8 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} SUB-CONTRACTOR S U B - C O N T R A C T O R Qualification Q u a l i f i c a t i o n 28.9.1 2 8 . 9 . 1 General G e n e r a l Before B e f o r e production p r o d u c t i o n application a p p l i c a t i o n of o f a a coating c o a t i n g system s y s t e m may m a y commence, c o m m e n c e , the t h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l be b e qualified q u a l i f i e d to t o apply a p p l y the t h e coating c o a t i n g system. s y s t e m . The T h e qualification q u a l i f i c a t i o n shall s h a l l be b e carried c a r r i e d out o u t according a c c o r d i n g to t o the t h e following f o l l o w i n g procedures: p r o c e d u r e s : 28.9.2 2 8 . 9 . 2 Coating C o a t i n g Process P r o c e s s and a n d SUB-CONTRACTOR S U B - C O N T R A C T O R Selection S e l e c t i o n The T h e CONTRACTOR C O N T R A C T O R shall s h a l l submit s u b m i t to t o the t h e COMPANY C O M P A N Y information i n f o r m a t i o n on o n the t h e required r e q u i r e d coating c o a t i n g process p r o c e s s and a n d recommended r e c o m m e n d e d SUB-CONTRACTORs. S U B - C O N T R A C T O R s . The T h e information i n f o r m a t i o n shall s h a l l include: i n c l u d e : Description D e s c r i p t i o n of o f the t h e coating c o a t i n g process p r o c e s s for f o r line l i n e pipe, p i p e , bends b e n d s and a n d fittings. f i t t i n g s . Pipe P i p e cleaning c l e a n i n g and a n d surface s u r f a c e preparation p r e p a r a t i o n (cleanliness, ( c l e a n l i n e s s , profile, p r o f i l e , chemical c h e m i c a l pre-treatment, p r e - t r e a t m e n t , etc.). e t c . ) . Required R e q u i r e d surface s u r f a c e and a n d material m a t e r i a l application a p p l i c a t i o n temperatures. t e m p e r a t u r e s . Recommended R e c o m m e n d e d SUB-CONTRACTORs. S U B - C O N T R A C T O R s . Coating C o a t i n g repair r e p a i r procedures. p r o c e d u r e s . 28.9.3 2 8 . 9 . 3 Coating C o a t i n g plant p l a n t To T o demonstrate d e m o n s t r a t e that t h a t the t h e available a v a i l a b l e equipment e q u i p m e n t is i s capable c a p a b l e of o f applying a p p l y i n g the t h e specified s p e c i f i e d coating c o a t i n g according a c c o r d i n g to t o the t h e required r e q u i r e d standards, s t a n d a r d s , each e a c h recommended r e c o m m e n d e d SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l submit s u b m i t full f u l l details d e t a i l s of o f the t h e coating c o a t i n g plant, p l a n t , including: i n c l u d i n g : Layout L a y o u t diagram d i a g r a m of o f the t h e coating c o a t i n g plant p l a n t and a n d plant p l a n t flow f l o w scheme; s c h e m e ; General G e n e r a l description d e s c r i p t i o n of o f the t h e equipment e q u i p m e n t available a v a i l a b l e to t o carry c a r r y out o u t the t h e coating c o a t i n g process; p r o c e s s ; Details D e t a i l s of o f process p r o c e s s control c o n t r o l and a n d inspection i n s p e c t i o n equipment e q u i p m e n t required r e q u i r e d for f o r the t h e coating c o a t i n g process p r o c e s s such s u c h as a s temperature t e m p e r a t u r e control, c o n t r o l , thickness t h i c k n e s s control, c o n t r o l , holiday h o l i d a y testers, t e s t e r s , laboratory l a b o r a t o r y equipment, e q u i p m e n t , etc.; e t c . ; Details D e t a i l s on o n the t h e line l i n e pipe p i p e marking, m a r k i n g , handling, h a n d l i n g , storage s t o r a g e and a n d transport t r a n s p o r t equipment e q u i p m e n t and a n d procedures; p r o c e d u r e s ; SUB-CONTRACTOR’s S U B - C O N T R A C T O R ’ s quality q u a l i t y control c o n t r o l procedures. p r o c e d u r e s . 28.9.4 2 8 . 9 . 4 Qualification Q u a l i f i c a t i o n With W i t h approval a p p r o v a l of o f the t h e process p r o c e s s and a n d plant p l a n t details d e t a i l s 28.9.2 2 8 . 9 . 2 and a n d 28.9.3 2 8 . 9 . 3 and a n d before b e f o r e production p r o d u c t i o n starts, s t a r t s , the t h e SUB- S U B - CONTRACTOR C O N T R A C T O R shall s h a l l submit s u b m i t evidence e v i d e n c e that t h a t he h e has h a s successfully s u c c e s s f u l l y applied a p p l i e d the t h e coating c o a t i n g system s y s t e m before b e f o r e on o n pipes p i p e s of o f the t h e specified s p e c i f i e d material, m a t e r i a l , and a n d that t h a t the t h e product p r o d u c t complied c o m p l i e d with w i t h the t h e requirements r e q u i r e m e n t s of o f this t h i s specification s p e c i f i c a t i o n for f o r the t h e tests t e s t s indicated i n d i c a t e d in i n Table T a b l e 28.4. 2 8 . 4 . The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l coat c o a t at a t least l e a s t 5 5 pipes p i p e s with w i t h the t h e proposed p r o p o s e d coating c o a t i n g system s y s t e m and a n d shall s h a l l subject s u b j e c t samples s a m p l e s from f r o m these t h e s e pipes p i p e s to t o the t h e tests t e s t s given g i v e n in i n Table T a b l e 28.4. 2 8 . 4 . These T h e s e tests t e s t s may m a y be b e carried c a r r i e d out o u t in i n the t h e SUB-CONTRACTOR's S U B - C O N T R A C T O R ' s own o w n laboratory, l a b o r a t o r y , or o r by b y an a n independent i n d e p e n d e n t laboratory. l a b o r a t o r y . The T h e COMPANY C O M P A N Y shall s h a l l witness w i t n e s s the t h e application a p p l i c a t i o n and a n d the t h e tests. t e s t s . The T h e results r e s u l t s of o f the t h e tests t e s t s shall s h a l l be b e reported r e p o r t e d to t o the t h e COMPANY, C O M P A N Y , signed s i g n e d by b y the t h e head h e a d of o f the t h e laboratory l a b o r a t o r y and a n d the t h e witness. w i t n e s s . The T h e tests t e s t s described d e s c r i b e d in i n the t h e last l a s t column c o l u m n of o f Table T a b l e 28.4 2 8 . 4 shall s h a l l be b e performed p e r f o r m e d on o n panels p a n e l s which w h i c h have h a v e been b e e n attached a t t a c h e d inside i n s i d e the t h e sample s a m p l e pipes p i p e s at a t both b o t h pipe p i p e ends. e n d s . The T h e test t e s t panels p a n e l s shall s h a l l be b e prepared p r e p a r e d in i n accordance a c c o r d a n c e with w i t h 28.4.1. 2 8 . 4 . 1 . The T h e test t e s t panels p a n e l s shall s h a l l be b e fixed f i x e d on o n the t h e inside i n s i d e of o f the t h e pipes p i p e s or o r on o n a a temporary t e m p o r a r y pipe p i p e extension e x t e n s i o n specifically s p e c i f i c a l l y designed d e s i g n e d for f o r holding h o l d i n g the t h e test t e s t coupons c o u p o n s using u s i n g appropriate a p p r o p r i a t e adhesive a d h e s i v e tape, t a p e , at a t a a distance d i s t a n c e of o f between b e t w e e n 100 1 0 0 mm m m and a n d 300 3 0 0 mm m m from f r o m the t h e pipe p i p e ends; e n d s ; the t h e ground g r o u n d face f a c e of o f the t h e glass g l a s s panels p a n e l s shall s h a l l face f a c e outwards. o u t w a r d s . The T h e adhesive a d h e s i v e tape t a p e shall s h a l l overlap o v e r l a p the t h e long l o n g ends e n d s of o f the t h e test t e s t samples s a m p l e s by b y approximately a p p r o x i m a t e l y 12 1 2 mm. m m . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 84 8 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} The T h e test t e s t panels p a n e l s shall s h a l l be b e removed r e m o v e d 10 1 0 min m i n after a f t e r application a p p l i c a t i o n of o f the t h e coating c o a t i n g on o n the t h e pipe, p i p e , with w i t h precautions p r e c a u t i o n s being b e i n g taken t a k e n to t o prevent p r e v e n t coating c o a t i n g damage. d a m a g e . The T h e panel p a n e l coating c o a t i n g shall s h a l l be b e dried d r i e d and a n d cured c u r e d in i n an a n identical i d e n t i c a l manner m a n n e r as a s the t h e coating c o a t i n g applied a p p l i e d to t o the t h e pipe. p i p e . When W h e n this t h i s specification s p e c i f i c a t i o n is i s used u s e d for f o r the t h e coating c o a t i n g of o f bends b e n d s and a n d / / or o r fittings, f i t t i n g s , the t h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l coat c o a t at a t least l e a s t one o n e fitting f i t t i n g or o r bend b e n d as a s agreed a g r e e d with w i t h the t h e COMPANY C O M P A N Y and a n d subject s u b j e c t this t h i s coating c o a t i n g to t o the t h e same s a m e qualification q u a l i f i c a t i o n tests. t e s t s . Table T a b l e 28.4 2 8 . 4 Requirements R e q u i r e m e n t s and a n d Test T e s t Samples S a m p l e s Required R e q u i r e d for f o r Qualification Q u a l i f i c a t i o n of o f Coating C o a t i n g System S y s t e m and a n d the t h e SUB- S U B - CONTRACTOR C O N T R A C T O R Property P r o p e r t y Cleanliness C l e a n l i n e s s of o f blast b l a s t cleaned c l e a n e d surface s u r f a c e Chloride C h l o r i d e and a n d dust d u s t contamination c o n t a m i n a t i o n Requirement R e q u i r e m e n t and a n d Test T e s t Method M e t h o d Coating C o a t i n g System S y s t e m Qualification Q u a l i f i c a t i o n on o n Panels P a n e l s SUB-CONTRACTOR S U B - C O N T R A C T O R Qualification Q u a l i f i c a t i o n on o n Pipes P i p e s SUB-CONTRACTOR S U B - C O N T R A C T O R Qualification Q u a l i f i c a t i o n on o n Panels P a n e l s See S e e 0 0 5 5 5 5 3 3 See S e e 0 0 5 5 5 5 3 3 Surface S u r f a c e profile p r o f i l e See S e e 0 0 5 5 5 5 3 3 Appearance A p p e a r a n c e See S e e 28.4.14 2 8 . 4 . 1 4 5 5 5 5 3 3 Coating C o a t i n g thickness t h i c k n e s s See S e e 28.4.3 2 8 . 4 . 3 5 5 5 5 3 3 Porosity P o r o s i t y See S e e 28.4.16 2 8 . 4 . 1 6 5 5 5 5 3 3 Coating C o a t i n g roughness r o u g h n e s s See S e e 28.4.15 2 8 . 4 . 1 5 5 5 5 5 3 3 Bend B e n d testing t e s t i n g See S e e 28.4.8 2 8 . 4 . 8 5 5 - - 3 3 Adhesion A d h e s i o n See S e e 28.4.4 2 8 . 4 . 4 5 5 - - 3 3 Hardness H a r d n e s s (Buchholz) ( B u c h h o l z ) See S e e 28.4.5 2 8 . 4 . 5 5 5 - - 3 3 Curing C u r i n g test t e s t See S e e 28.4.13 2 8 . 4 . 1 3 5 5 - - 3 3 Salt S a l t spray s p r a y test t e s t See S e e 28.4.6 2 8 . 4 . 6 5 5 - - - - Water W a t e r immersion i m m e r s i o n See S e e 28.4.10 2 8 . 4 . 1 0 5 5 - - - - Resistance R e s i s t a n c e to t o chemicals c h e m i c a l s See S e e 28.4.11 2 8 . 4 . 1 1 5 5 - - - - Hydraulic H y d r a u l i c blistering b l i s t e r i n g See S e e 28.4.12 2 8 . 4 . 1 2 5 5 - - - - Resistance R e s i s t a n c e to t o gas g a s pressure p r e s s u r e variations v a r i a t i o n s Artificial A r t i f i c i a l ageing a g e i n g followed f o l l o w e d by b y bend b e n d test t e s t See S e e 28.4.9 2 8 . 4 . 9 5 5 - - - - See S e e 28.4.7 2 8 . 4 . 7 5 5 - - - - System S y s t e m identification i d e n t i f i c a t i o n - - Submit S u b m i t to t o COMPANY C O M P A N Y MANUFACTURER M A N U F A C T U R E R data d a t a Coating C o a t i n g process p r o c e s s and a n d plant p l a n t data d a t a - - Submit S u b m i t to t o COMPANY C O M P A N Y - - - - Approved A p p r o v e d by b y COMPANY C O M P A N Y - - - - - - - - - - AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 85 8 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} APPLICATION A P P L I C A T I O N OF O F THE T H E COATING C O A T I N G MATERIAL M A T E R I A L General G e n e r a l Table T a b l e 29.1 2 9 . 1 Minimum M i n i m u m Items I t e m s to t o be b e Checked C h e c k e d and a n d Recorded R e c o r d e d During D u r i n g the t h e Coating C o a t i n g Process P r o c e s s Property P r o p e r t y Coating C o a t i n g material m a t e r i a l Name N a m e of o f product p r o d u c t Name N a m e of o f MANUFACTURER M A N U F A C T U R E R Batch B a t c h number n u m b e r Requirement R e q u i r e m e n t and a n d Test T e s t Method M e t h o d Minimum M i n i m u m Frequency F r e q u e n c y At A t every e v e r y change c h a n g e of o f shift s h i f t Environmental E n v i r o n m e n t a l conditions c o n d i t i o n s during d u r i n g blasting b l a s t i n g and a n d coating c o a t i n g Ambient A m b i e n t temperature t e m p e r a t u r e Steel S t e e l temperature t e m p e r a t u r e Relative R e l a t i v e humidity h u m i d i t y Dew D e w point p o i n t See S e e 30.1.2 3 0 . 1 . 2 Every E v e r y 2 2 h h Surface S u r f a c e condition c o n d i t i o n before b e f o r e surface s u r f a c e preparation p r e p a r a t i o n See S e e 30.1.3 3 0 . 1 . 3 Every E v e r y pipe p i p e Surface S u r f a c e condition c o n d i t i o n after a f t e r surface s u r f a c e preparation p r e p a r a t i o n Surface S u r f a c e cleanliness c l e a n l i n e s s Surface S u r f a c e profile p r o f i l e Surface S u r f a c e contamination c o n t a m i n a t i o n See S e e 30.1.4 3 0 . 1 . 4 Every E v e r y pipe p i p e Three T h r e e pipes p i p e s per p e r shift s h i f t evenly e v e n l y spaced. s p a c e d . Tests T e s t s performed p e r f o r m e d on o n both b o t h ends e n d s Wet W e t paint p a i n t (mixed) ( m i x e d ) Viscosity V i s c o s i t y and a n d temperature t e m p e r a t u r e See S e e 29.3 2 9 . 3 Every E v e r y time t i m e paint p a i n t is i s mixed, m i x e d , and a n d every e v e r y time t i m e painting p a i n t i n g is i s interrupted i n t e r r u p t e d Testing T e s t i n g coating c o a t i n g on o n pipes p i p e s Appearance A p p e a r a n c e Dry D r y film f i l m thickness t h i c k n e s s Coating C o a t i n g roughness r o u g h n e s s Holiday H o l i d a y detection d e t e c t i o n (wet ( w e t sponge) s p o n g e ) See S e e 28.4.14 2 8 . 4 . 1 4 See S e e 28.4.3 2 8 . 4 . 3 See S e e 28.4.15 2 8 . 4 . 1 5 Every E v e r y pipe p i p e 10 1 0 pipes p i p e s per p e r shift, s h i f t , evenly e v e n l y spaced s p a c e d Three T h r e e pipes p i p e s per p e r shift, s h i f t , evenly e v e n l y spaced s p a c e d (a) ( a ) Testing T e s t i n g coating c o a t i n g on o n panels p a n e l s Adhesion A d h e s i o n Buchholz B u c h h o l z hardness h a r d n e s s Bend B e n d test t e s t Curing C u r i n g test t e s t Porosity P o r o s i t y (glass ( g l a s s panels) p a n e l s ) See S e e Table T a b l e 30.1 3 0 . 1 Three T h r e e pipes p i p e s per p e r shift, s h i f t , evenly e v e n l y spaced s p a c e d a. a . The T h e wet-sponge w e t - s p o n g e test t e s t shall s h a l l be b e carried c a r r i e d out o u t if i f the t h e porosity p o r o s i t y tests t e s t s on o n glass g l a s s panels p a n e l s constitute c o n s t i t u t e a a failure f a i l u r e Pipe P i p e Surface S u r f a c e Preparation P r e p a r a t i o n Before B e f o r e blast b l a s t cleaning c l e a n i n g and a n d application a p p l i c a t i o n of o f the t h e coating c o a t i n g system, s y s t e m , the t h e internal i n t e r n a l pipe p i p e surface s u r f a c e shall s h a l l be b e free f r e e of o f all a l l surface s u r f a c e contamination. c o n t a m i n a t i o n . Oil, O i l , grease, g r e a s e , and a n d other o t h e r contaminants c o n t a m i n a n t s shall s h a l l be b e removed, r e m o v e d , before b e f o r e blast b l a s t cleaning, c l e a n i n g , by b y a a suitable s u i t a b l e solvent s o l v e n t or o r detergent. d e t e r g e n t . Salt S a l t contamination, c o n t a m i n a t i o n , chemical c h e m i c a l cleaning c l e a n i n g agents a g e n t s and a n d remaining r e m a i n i n g detergents d e t e r g e n t s shall s h a l l be b e washed w a s h e d off o f f using u s i n g potable p o t a b l e water. w a t e r . The T h e pipe p i p e surface s u r f a c e shall s h a l l be b e cleaned c l e a n e d of o f mill m i l l scale, s c a l e , rust r u s t and a n d other o t h e r foreign f o r e i g n matter m a t t e r by b y a a blast b l a s t cleaning c l e a n i n g or o r another a n o t h e r abrasive a b r a s i v e cleaning c l e a n i n g method m e t h o d to t o achieve a c h i e v e a a minimum m i n i m u m surface s u r f a c e cleanliness c l e a n l i n e s s of o f Sa S a 2½ 2 ½ in i n accordance a c c o r d a n c e with w i t h ISO I S O 8501-1. 8 5 0 1 - 1 . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 86 8 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} For F o r stainless s t a i n l e s s steel s t e e l pipes, p i p e s , stainless s t a i n l e s s steel s t e e l abrasives a b r a s i v e s or o r non-ferrous n o n - f e r r o u s abrasives a b r a s i v e s shall s h a l l be b e used u s e d for f o r blast b l a s t cleaning. c l e a n i n g . The T h e surface s u r f a c e profile p r o f i l e shall s h a l l be b e measured m e a s u r e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 8503-2 8 5 0 3 - 2 or o r ISO I S O 8503-4 8 5 0 3 - 4 and a n d shall s h a l l within w i t h i n 25 2 5 �m  m and a n d 50 5 0 �m,  m , unless u n l e s s otherwise o t h e r w i s e agreed. a g r e e d . During D u r i n g blast b l a s t cleaning c l e a n i n g the t h e pipe p i p e surface s u r f a c e temperature t e m p e r a t u r e shall s h a l l be b e simultaneously s i m u l t a n e o u s l y higher h i g h e r than t h a n 5°C 5 ° C and a n d more m o r e than t h a n 3°C 3 ° C above a b o v e the t h e ambient a m b i e n t dew d e w point. p o i n t . The T h e ambient a m b i e n t relative r e l a t i v e humidity h u m i d i t y shall s h a l l not n o t exceed e x c e e d 85%. 8 5 % . The T h e maximum m a x i m u m residual r e s i d u a l chloride c h l o r i d e level l e v e l on o n the t h e blast-cleaned b l a s t - c l e a n e d surface s u r f a c e shall s h a l l be b e 20 2 0 mg/m m g / m 2 2 , , in i n accordance a c c o r d a n c e with w i t h ISO I S O 8502-2. 8 5 0 2 - 2 . The T h e dust d u s t level l e v e l on o n the t h e blast-cleaned b l a s t - c l e a n e d surface s u r f a c e shall s h a l l be b e of o f Class C l a s s 2 2 or o r better b e t t e r in i n accordance a c c o r d a n c e with w i t h ISO I S O 8502-3. 8 5 0 2 - 3 . Immediately I m m e d i a t e l y after a f t e r blast b l a s t cleaning, c l e a n i n g , all a l l remaining r e m a i n i n g weld w e l d spatter s p a t t e r and a n d irregularities i r r e g u l a r i t i e s shall s h a l l be b e removed r e m o v e d from f r o m the t h e pipe p i p e surface s u r f a c e by b y chiseling c h i s e l i n g and a n d / / or o r grinding. g r i n d i n g . Any A n y treated t r e a t e d surface s u r f a c e with w i t h an a n area a r e a larger l a r g e r than t h a n 25 2 5 cm c m 2 2 shall s h a l l be b e re-blasted r e - b l a s t e d to t o the t h e cleanliness c l e a n l i n e s s and a n d roughness r o u g h n e s s as a s specified s p e c i f i e d above. a b o v e . No N o repairs r e p a i r s to t o the t h e pipe p i p e shall s h a l l be b e made m a d e without w i t h o u t a a procedure p r o c e d u r e agreed a g r e e d by b y the t h e COMPANY. C O M P A N Y . After A f t e r any a n y grinding g r i n d i n g or o r mechanical m e c h a n i c a l repairs, r e p a i r s , the t h e remaining r e m a i n i n g wall w a l l thickness t h i c k n e s s shall s h a l l be b e checked c h e c k e d and a n d compared c o m p a r e d with w i t h the t h e minimum m i n i m u m requirements r e q u i r e m e n t s of o f the t h e code c o d e / / specification. s p e c i f i c a t i o n . Pipes P i p e s not n o t meeting m e e t i n g the t h e minimum m i n i m u m wall w a l l thickness t h i c k n e s s shall s h a l l be b e rejected. r e j e c t e d . Before B e f o r e coating, c o a t i n g , the t h e pipe p i p e surface s u r f a c e shall s h a l l be b e cleaned c l e a n e d from f r o m all a l l dust d u s t and a n d foreign f o r e i g n matter m a t t e r using u s i n g clean c l e a n dry d r y compressed c o m p r e s s e d air a i r or o r vacuum v a c u u m cleaning. c l e a n i n g . The T h e compressed c o m p r e s s e d air a i r shall s h a l l be b e free f r e e of o f any a n y trace t r a c e of o f oil. o i l . If I f heating h e a t i n g is i s employed e m p l o y e d for f o r pipe p i p e drying, d r y i n g , the t h e maximum m a x i m u m pipe p i p e temperature t e m p e r a t u r e shall s h a l l be b e 50°C. 5 0 ° C . The T h e temperature t e m p e r a t u r e shall s h a l l be b e monitored m o n i t o r e d using u s i n g digital d i g i t a l contact c o n t a c t thermometers. t h e r m o m e t e r s . Suitable S u i t a b l e abrasives a b r a s i v e s shall s h a l l be b e selected s e l e c t e d from f r o m those t h o s e defined d e f i n e d in i n ISO I S O 8504-2. 8 5 0 4 - 2 . Each E a c h batch b a t c h of o f abrasive a b r a s i v e shall s h a l l be b e traceable t r a c e a b l e and a n d shall s h a l l be b e certified c e r t i f i e d as a s being b e i n g in i n accordance a c c o r d a n c e with w i t h the t h e appropriate a p p r o p r i a t e part p a r t of o f ISO I S O 11124 1 1 1 2 4 or o r ISO I S O 11126. 1 1 1 2 6 . Batch B a t c h certificates c e r t i f i c a t e s shall s h a l l be b e available a v a i l a b l e for f o r review r e v i e w by b y the t h e Inspector. I n s p e c t o r . Abrasives A b r a s i v e s without w i t h o u t batch b a t c h certificates c e r t i f i c a t e s shall s h a l l not n o t be b e used. u s e d . Abrasives A b r a s i v e s may m a y be b e recycled r e c y c l e d only o n l y when w h e n indicated i n d i c a t e d as a s being b e i n g suitable s u i t a b l e for f o r recycling r e c y c l i n g by b y the t h e Abrasive A b r a s i v e MANUFACTURER. M A N U F A C T U R E R . Fresh F r e s h abrasives a b r a s i v e s shall s h a l l be b e stored s t o r e d in i n the t h e original o r i g i n a l packaging p a c k a g i n g in i n suitable s u i t a b l e storage s t o r a g e buildings, b u i l d i n g s , which w h i c h will w i l l prevent p r e v e n t them t h e m from f r o m becoming b e c o m i n g damp d a m p or o r contaminated. c o n t a m i n a t e d . Damp D a m p or o r contaminated c o n t a m i n a t e d fresh f r e s h and a n d recycled r e c y c l e d abrasives a b r a s i v e s shall s h a l l not n o t be b e used u s e d and a n d shall s h a l l be b e removed r e m o v e d from f r o m the t h e site. s i t e . Paint P a i n t Preparation P r e p a r a t i o n Before B e f o r e removing r e m o v i n g each e a c h component c o m p o n e n t from f r o m its i t s container, c o n t a i n e r , stir s t i r or o r agitate a g i t a t e it i t until u n t i l it i t is i s homogeneous, h o m o g e n e o u s , using u s i n g equipment e q u i p m e n t which w h i c h is i s capable c a p a b l e of o f homogenizing h o m o g e n i z i n g the t h e entire e n t i r e contents c o n t e n t s of o f the t h e container c o n t a i n e r without w i t h o u t excessively e x c e s s i v e l y entraining e n t r a i n i n g air a i r into i n t o the t h e material. m a t e r i a l . Mix M i x the t h e two t w o components c o m p o n e n t s (base ( b a s e component c o m p o n e n t and a n d curing c u r i n g agent a g e n t component) c o m p o n e n t ) thoroughly t h o r o u g h l y and, a n d , if i f necessary, n e c e s s a r y , dilute d i l u t e in i n accordance a c c o r d a n c e with w i t h the t h e Coating C o a t i n g MANUFACTURER's M A N U F A C T U R E R ' s instructions. i n s t r u c t i o n s . After A f t e r the t h e material m a t e r i a l has h a s been b e e n homogenized; h o m o g e n i z e d ; it i t shall s h a l l be b e continuously c o n t i n u o u s l y mixed m i x e d at a t a a slow s l o w speed. s p e e d . The T h e mixed m i x e d paint p a i n t shall s h a l l be b e free f r e e of o f any a n y lumps l u m p s and a n d pieces p i e c e s of o f skin. s k i n . Measure M e a s u r e the t h e viscosity v i s c o s i t y in i n accordance a c c o r d a n c e with w i t h the t h e method m e t h o d recommended r e c o m m e n d e d by b y the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R and a n d record. r e c o r d . Check C h e c k whether w h e t h e r it i t complies c o m p l i e s with w i t h the t h e value v a l u e specified s p e c i f i e d by b y the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R and a n d keep k e e p it i t constant c o n s t a n t during d u r i n g the t h e application a p p l i c a t i o n procedure. p r o c e d u r e . The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l batch-test b a t c h - t e s t the t h e materials m a t e r i a l s for: f o r : Density, D e n s i t y , in i n accordance a c c o r d a n c e with w i t h ISO I S O 2811. 2 8 1 1 . Non-volatile N o n - v o l a t i l e content c o n t e n t (mass), ( m a s s ) , in i n accordance a c c o r d a n c e with w i t h ISO I S O 3251. 3 2 5 1 . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 87 8 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Pigment P i g m e n t dispersion d i s p e r s i o n (fineness ( f i n e n e s s of o f grind), g r i n d ) , in i n accordance a c c o r d a n c e with w i t h ISO I S O 1524. 1 5 2 4 . Viscosity V i s c o s i t y (mixed), ( m i x e d ) , in i n accordance a c c o r d a n c e with w i t h ISO I S O 2431. 2 4 3 1 . The T h e values v a l u e s shall s h a l l be b e within w i t h i n the t h e ranges r a n g e s specified s p e c i f i e d by b y the t h e Coating C o a t i n g MANUFACTURER. M A N U F A C T U R E R . If I f either e i t h e r the t h e SUB-CONTRACTOR S U B - C O N T R A C T O R or o r the t h e Inspector I n s p e c t o r finds f i n d s the t h e sample s a m p l e to t o be b e outside o u t s i d e of o f the t h e material m a t e r i a l specification, s p e c i f i c a t i o n , the t h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l remove r e m o v e all a l l applied a p p l i e d non-conforming n o n - c o n f o r m i n g coating c o a t i n g from f r o m the t h e pipe. p i p e . The T h e pipe p i p e shall s h a l l then t h e n be b e recoated r e c o a t e d with w i t h a a verified v e r i f i e d batch b a t c h of o f material. m a t e r i a l . The T h e sequence s e q u e n c e of o f use u s e of o f the t h e batches b a t c h e s of o f coating c o a t i n g materials m a t e r i a l s should s h o u l d be b e in i n order o r d e r in i n which w h i c h they t h e y were w e r e manufactured, m a n u f a c t u r e d , i.e. i . e . first-in f i r s t - i n / / first-out f i r s t - o u t from f r o m the t h e warehouse w a r e h o u s e to t o coating c o a t i n g operation. o p e r a t i o n . All A l l coating c o a t i n g materials m a t e r i a l s shall s h a l l be b e used u s e d or o r discarded d i s c a r d e d prior p r i o r to t o the t h e expiration e x p i r a t i o n date. d a t e . Coating C o a t i n g material m a t e r i a l shall s h a l l be b e rejected r e j e c t e d if i f any a n y defective d e f e c t i v e or o r contaminated c o n t a m i n a t e d material m a t e r i a l is i s found. f o u n d . The T h e coating c o a t i n g material m a t e r i a l shall s h a l l be b e such s u c h that t h a t it i t can c a n be b e easily e a s i l y mixed m i x e d into i n t o a a homogeneous h o m o g e n e o u s state s t a t e free f r e e from f r o m skinning, s k i n n i n g , curdling c u r d l i n g and a n d other o t h e r irregularities. i r r e g u l a r i t i e s . Any A n y material m a t e r i a l which w h i c h has h a s exceeded e x c e e d e d its i t s pot p o t life l i f e shall s h a l l be b e rejected. r e j e c t e d . Paint P a i n t Application A p p l i c a t i o n Check C h e c k the t h e surface s u r f a c e to t o be b e coated c o a t e d to t o see s e e whether w h e t h e r it i t still s t i l l complies c o m p l i e s with w i t h the t h e specified s p e c i f i e d surface s u r f a c e preparation p r e p a r a t i o n grade g r a d e and a n d profile p r o f i l e (see ( s e e 0). 0 ) . Pipes P i p e s showing s h o w i n g any a n y visible v i s i b l e rust r u s t or o r stains s t a i n s shall s h a l l be b e blasted b l a s t e d again. a g a i n . Apply A p p l y the t h e paint p a i n t in i n a a covered c o v e r e d or o r enclosed e n c l o s e d space, s p a c e , shielded s h i e l d e d from f r o m wind, w i n d , blowing b l o w i n g dust d u s t and a n d inclement i n c l e m e n t weather, w e a t h e r , using u s i n g the t h e application a p p l i c a t i o n parameters p a r a m e t e r s recommended r e c o m m e n d e d by b y the t h e Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R and a n d approved a p p r o v e d by b y the t h e SUB- S U B - CONTRACTOR. C O N T R A C T O R . Coating C o a t i n g application a p p l i c a t i o n shall s h a l l not n o t be b e performed p e r f o r m e d when w h e n the t h e relative r e l a t i v e humidity h u m i d i t y exceeds e x c e e d s 85%, 8 5 % , or o r when w h e n the t h e substrate s u b s t r a t e temperature t e m p e r a t u r e is i s less l e s s than t h a n 5°C, 5 ° C , or o r less l e s s than t h a n 3°C 3 ° C above a b o v e the t h e determined d e t e r m i n e d atmospheric a t m o s p h e r i c dew d e w point. p o i n t . Substrate S u b s t r a t e temperature t e m p e r a t u r e shall s h a l l not n o t exceed e x c e e d 50°C. 5 0 ° C . In I n locations l o c a t i o n s with w i t h consistent c o n s i s t e n t high h i g h humidity, h u m i d i t y , the t h e COMPANY C O M P A N Y may m a y agree a g r e e atmospheric a t m o s p h e r i c criteria c r i t e r i a based b a s e d on o n ISO I S O 8502-4; 8 5 0 2 - 4 ; in i n which w h i c h case, c a s e , continued c o n t i n u e d coating c o a t i n g operations o p e r a t i o n s shall s h a l l be b e subject s u b j e c t to t o the t h e agreement a g r e e m e n t of o f the t h e Inspector. I n s p e c t o r . Unless U n l e s s a a specific s p e c i f i c accelerated a c c e l e r a t e d curing c u r i n g schedule s c h e d u l e is i s defined d e f i n e d in i n the t h e Coating C o a t i n g MANUFACTURER's M A N U F A C T U R E R ' s data d a t a sheet s h e e t and a n d qualified q u a l i f i e d during d u r i n g laboratory l a b o r a t o r y testing, t e s t i n g , heating h e a t i n g shall s h a l l not n o t be b e used u s e d to t o accelerate a c c e l e r a t e curing c u r i n g of o f the t h e applied a p p l i e d coating. c o a t i n g . Spray S p r a y the t h e paint p a i n t continuously c o n t i n u o u s l y and a n d uniformly u n i f o r m l y on o n to t o the t h e whole w h o l e surface s u r f a c e to t o be b e coated. c o a t e d . The T h e coating c o a t i n g shall s h a l l be b e uniform, u n i f o r m , and a n d particular p a r t i c u l a r attention a t t e n t i o n shall s h a l l be b e given g i v e n to t o achieving a c h i e v i n g the t h e specified s p e c i f i e d dry d r y film f i l m thickness. t h i c k n e s s . Unless U n l e s s otherwise o t h e r w i s e specified s p e c i f i e d or o r agreed, a g r e e d , maintain m a i n t a i n a a cutback c u t b a c k length l e n g t h of o f (20 ( 2 0 ±5) ± 5 ) mm. m m . Health H e a l t h and a n d Safety S a f e t y and a n d Protection P r o t e c t i o n of o f the t h e Environment E n v i r o n m e n t It I t is i s the t h e duty d u t y of o f clients, c l i e n t s , specifiers, s p e c i f i e r s , CONTRACTORs, C O N T R A C T O R s , Coating C o a t i n g MANUFACTURERs, M A N U F A C T U R E R s , inspectors i n s p e c t o r s and a n d all a l l other o t h e r personnel p e r s o n n e l involved i n v o l v e d in i n the t h e undertaking u n d e r t a k i n g to t o carry c a r r y out o u t the t h e work w o r k for f o r which w h i c h they t h e y are a r e responsible r e s p o n s i b l e in i n such s u c h a a manner m a n n e r that t h a t they t h e y do d o not n o t endanger e n d a n g e r the t h e health h e a l t h and a n d safety s a f e t y of o f themselves t h e m s e l v e s or o r others. o t h e r s . In I n pursuance p u r s u a n c e of o f this t h i s duty, d u t y , each e a c h person p e r s o n shall s h a l l ensure e n s u r e that t h a t all a l l the t h e statutory s t a t u t o r y requirements r e q u i r e m e n t s of o f the t h e country c o u n t r y in i n which w h i c h their t h e i r work, w o r k , or o r any a n y part p a r t of o f the t h e work, w o r k , is i s carried c a r r i e d out o u t are a r e complied c o m p l i e d with. w i t h . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 88 8 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} PRODUCTION P R O D U C T I O N CONTROL C O N T R O L Assessment A s s e s s m e n t of o f Coating C o a t i n g on o n the t h e Pipes P i p e s 30.1.1 3 0 . 1 . 1 General G e n e r a l During D u r i n g production p r o d u c t i o n application a p p l i c a t i o n of o f the t h e coating, c o a t i n g , the t h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l carry c a r r y out o u t all a l l quality q u a l i t y control c o n t r o l activities a c t i v i t i e s needed n e e d e d to t o ensure e n s u r e that t h a t the t h e coating c o a t i n g is i s being b e i n g applied a p p l i e d in i n accordance a c c o r d a n c e with w i t h the t h e approved a p p r o v e d coating c o a t i n g application a p p l i c a t i o n procedures p r o c e d u r e s and a n d that t h a t the t h e final f i n a l product p r o d u c t complies c o m p l i e s with w i t h the t h e requirements r e q u i r e m e n t s of o f this t h i s specification. s p e c i f i c a t i o n . The T h e minimum m i n i m u m quality q u a l i t y control c o n t r o l tests t e s t s to t o be b e performed p e r f o r m e d shall s h a l l be b e as a s indicated i n d i c a t e d in i n Table T a b l e 29.1. 2 9 . 1 . Records R e c o r d s of o f all a l l coating c o a t i n g application a p p l i c a t i o n and a n d quality q u a l i t y control c o n t r o l test t e s t results r e s u l t s shall s h a l l be b e kept k e p t in i n accordance a c c o r d a n c e with w i t h Section S e c t i o n 33. 3 3 . 30.1.2 3 0 . 1 . 2 Ambient A m b i e n t Conditions C o n d i t i o n s The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l measure m e a s u r e the t h e ambient a m b i e n t conditions c o n d i t i o n s at a t regular r e g u l a r intervals i n t e r v a l s during d u r i n g blasting b l a s t i n g and a n d coating c o a t i n g and a n d keep k e e p records r e c o r d s of o f prevailing p r e v a i l i n g temperature, t e m p e r a t u r e , humidity h u m i d i t y and a n d dew d e w point. p o i n t . If I f the t h e conditions c o n d i t i o n s are a r e outside o u t s i d e the t h e limits l i m i t s specified s p e c i f i e d in i n this t h i s specification, s p e c i f i c a t i o n , the t h e process p r o c e s s shall s h a l l be b e suspended s u s p e n d e d until u n t i l the t h e requirements r e q u i r e m e n t s are a r e met. m e t . 30.1.3 3 0 . 1 . 3 Inspection I n s p e c t i o n of o f Uncoated U n c o a t e d Pipes P i p e s before b e f o r e Blasting B l a s t i n g Before B e f o r e surface s u r f a c e preparation p r e p a r a t i o n starts, s t a r t s , each e a c h pipe p i p e shall s h a l l be b e visually v i s u a l l y examined e x a m i n e d for f o r dents, d e n t s , laps, l a p s , defective d e f e c t i v e bevels b e v e l s and a n d any a n y other o t h e r defects d e f e c t s to t o avoid a v o i d coating c o a t i n g unusable u n u s a b l e pipes. p i p e s . Defective D e f e c t i v e pipes p i p e s shall s h a l l be b e removed r e m o v e d from f r o m the t h e coating c o a t i n g line l i n e for f o r repair r e p a i r or, o r , if i f repair r e p a i r is i s not n o t possible, p o s s i b l e , rejection. r e j e c t i o n . The T h e pipe p i p e surface s u r f a c e shall s h a l l be b e visually v i s u a l l y checked c h e c k e d for f o r contamination c o n t a m i n a t i o n with w i t h salts, s a l t s , oil o i l or o r grease. g r e a s e . Contaminated C o n t a m i n a t e d pipes p i p e s shall s h a l l be b e cleaned c l e a n e d again. a g a i n . 30.1.4 3 0 . 1 . 4 Inspection I n s p e c t i o n After A f t e r Blasting B l a s t i n g Each E a c h pipe p i p e shall s h a l l be b e inspected i n s p e c t e d for f o r surface s u r f a c e cleanliness. c l e a n l i n e s s . Pipes P i p e s that t h a t do d o not n o t comply c o m p l y with w i t h the t h e requirements r e q u i r e m e n t s of o f 0 0 shall s h a l l be b e rejected r e j e c t e d and a n d cleaned c l e a n e d again. a g a i n . The T h e surface s u r f a c e profile p r o f i l e shall s h a l l be b e measured m e a s u r e d on o n three t h r e e pipes p i p e s per p e r shift s h i f t (evenly ( e v e n l y spaced) s p a c e d ) and a n d on o n the t h e first f i r s t 5 5 pipes p i p e s following f o l l o w i n g each e a c h change c h a n g e of o f blast-cleaning b l a s t - c l e a n i n g material. m a t e r i a l . If I f the t h e surface s u r f a c e profile p r o f i l e is i s outside o u t s i d e the t h e specified s p e c i f i e d limits, l i m i t s , the t h e blasting b l a s t i n g material m a t e r i a l shall s h a l l be b e checked c h e c k e d and a n d replaced r e p l a c e d as a s necessary. n e c e s s a r y . The T h e affected a f f e c t e d pipes p i p e s shall s h a l l be b e re-blasted. r e - b l a s t e d . Three T h r e e pipes p i p e s per p e r shift s h i f t (evenly ( e v e n l y spaced) s p a c e d ) shall s h a l l be b e checked c h e c k e d for f o r chloride c h l o r i d e and a n d dust d u s t contamination c o n t a m i n a t i o n on o n the t h e blasted b l a s t e d surface. s u r f a c e . If I f the t h e surface s u r f a c e is i s contaminated, c o n t a m i n a t e d , the t h e quality q u a l i t y of o f the t h e blast b l a s t cleaning c l e a n i n g material m a t e r i a l and a n d process p r o c e s s shall s h a l l be b e examined. e x a m i n e d . If I f the t h e conductivity c o n d u c t i v i t y of o f the t h e blasting b l a s t i n g material m a t e r i a l is i s greater g r e a t e r than t h a n 50 5 0 µmS/cm, µ m S / c m , the t h e blasting b l a s t i n g material m a t e r i a l shall s h a l l be b e replaced. r e p l a c e d . Compressed C o m p r e s s e d air a i r for f o r drying d r y i n g and a n d blast b l a s t cleaning c l e a n i n g shall s h a l l be b e free f r e e from f r o m water w a t e r and a n d aerosol a e r o s o l oil o i l when w h e n tested t e s t e d in i n accordance a c c o r d a n c e with w i t h ASTM A S T M D4285. D 4 2 8 5 . The T h e testing t e s t i n g frequency f r e q u e n c y shall s h a l l be b e once o n c e per p e r day. d a y . 30.1.5 3 0 . 1 . 5 Appearance, A p p e a r a n c e , Thickness T h i c k n e s s and a n d Holidays H o l i d a y s Immediately I m m e d i a t e l y following f o l l o w i n g coating c o a t i n g application, a p p l i c a t i o n , coated c o a t e d pipes p i p e s shall s h a l l be b e visually v i s u a l l y checked c h e c k e d for f o r imperfections i m p e r f e c t i o n s and a n d irregularities i r r e g u l a r i t i e s of o f the t h e coating, c o a t i n g , for f o r coating c o a t i n g thickness t h i c k n e s s and a n d roughness r o u g h n e s s and a n d if i f required r e q u i r e d for f o r the t h e number n u m b e r of o f holidays. h o l i d a y s . Pipes P i p e s that t h a t do d o not n o t comply c o m p l y with w i t h the t h e requirements r e q u i r e m e n t s shall s h a l l be b e marked m a r k e d and a n d removed r e m o v e d from f r o m the t h e coating c o a t i n g line l i n e for f o r repair r e p a i r or o r recoating. r e c o a t i n g . If I f subsequent s u b s e q u e n t pipes p i p e s do d o not n o t comply c o m p l y with w i t h the t h e requirements, r e q u i r e m e n t s , the t h e coating c o a t i n g process p r o c e s s shall s h a l l be b e checked c h e c k e d or o r stopped s t o p p e d to t o eliminate e l i m i n a t e the t h e cause c a u s e of o f the t h e problem. p r o b l e m . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 89 8 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} The T h e maximum m a x i m u m allowable a l l o w a b l e area a r e a per p e r repair r e p a i r is i s 40 4 0 cm c m 2 2 and a n d maximum m a x i m u m 6 6 repairs r e p a i r s are a r e allowed a l l o w e d per p e r single s i n g l e pipe. p i p e . Pipes P i p e s with w i t h damages d a m a g e s area a r e a larger l a r g e r than t h a n the t h e maximum m a x i m u m permitted p e r m i t t e d repair r e p a i r areas a r e a s shall s h a l l be b e rejected, r e j e c t e d , stripped s t r i p p e d and a n d recoated. r e c o a t e d . Each E a c h pipe p i p e shall s h a l l be b e checked c h e c k e d for f o r cleanliness c l e a n l i n e s s of o f the t h e pipe p i p e ends e n d s and a n d for f o r damage d a m a g e to t o the t h e beveled b e v e l e d ends. e n d s . Damaged D a m a g e d bevels b e v e l s shall s h a l l be b e repaired r e p a i r e d by b y means m e a n s of o f procedures p r o c e d u r e s approved a p p r o v e d by b y the t h e COMPANY. C O M P A N Y . Assessment A s s e s s m e n t of o f Coating C o a t i n g on o n Steel S t e e l Panels P a n e l s 30.2.1 3 0 . 2 . 1 General G e n e r a l Three T h r e e test t e s t panels p a n e l s per p e r shift, s h i f t , from f r o m the t h e start, s t a r t , middle, m i d d l e , and a n d end, e n d , shall s h a l l be b e prepared p r e p a r e d and a n d evaluated. e v a l u a t e d . Each E a c h test t e s t shall s h a l l be b e performed p e r f o r m e d at a t least l e a s t twice. t w i c e . Table T a b l e 30.1 3 0 . 1 Required R e q u i r e d Frequency F r e q u e n c y of, o f , and a n d Acceptance A c c e p t a n c e Criteria C r i t e r i a for, f o r , the t h e Production-control P r o d u c t i o n - c o n t r o l Tests T e s t s Test T e s t Method M e t h o d Frequency F r e q u e n c y Acceptance A c c e p t a n c e Criteria C r i t e r i a Adhesion A d h e s i o n ISO I S O 2409 2 4 0 9 Twice T w i c e per p e r shift s h i f t Classification C l a s s i f i c a t i o n ≤ ≤ 1 1 Bend B e n d test t e s t ISO I S O 6860 6 8 6 0 Twice T w i c e per p e r shift s h i f t No N o loss l o s s of o f adhesion a d h e s i o n Buchholz B u c h h o l z hardness h a r d n e s s ISO I S O 2815 2 8 1 5 Twice T w i c e per p e r shift s h i f t Hardness H a r d n e s s ≥ ≥ 94 9 4 Curing C u r i n g test t e s t ISO I S O 15741 1 5 7 4 1 (Annex ( A n n e x F) F ) Twice T w i c e per p e r shift s h i f t No N o softening, s o f t e n i n g , wrinkling w r i n k l i n g or o r blistering b l i s t e r i n g Porosity P o r o s i t y Test T e s t ISO I S O 15741 1 5 7 4 1 (Annex ( A n n e x E) E ) Twice T w i c e per p e r shift s h i f t More M o r e than t h a n five f i v e pinholes p i n h o l e s shall s h a l l constitute c o n s t i t u t e a a failure. f a i l u r e . 30.2.2 3 0 . 2 . 2 Preparation P r e p a r a t i o n of o f Test T e s t Panels P a n e l s Metal M e t a l test t e s t panels p a n e l s shall s h a l l be b e used u s e d and a n d shall s h a l l receive r e c e i v e identical i d e n t i c a l surface s u r f a c e preparation p r e p a r a t i o n to t o that t h a t of o f the t h e pipe p i p e using u s i n g production p r o d u c t i o n equipment. e q u i p m e n t . The T h e panel p a n e l coating c o a t i n g shall s h a l l be b e dried d r i e d and a n d cured c u r e d in i n an a n identical i d e n t i c a l manner m a n n e r to t o the t h e coating c o a t i n g applied a p p l i e d to t o the t h e pipe. p i p e . The T h e test t e s t frequency f r e q u e n c y as a s specified s p e c i f i e d in i n Table T a b l e 30.1 3 0 . 1 shall s h a l l be b e changed c h a n g e d as a s specified s p e c i f i e d in i n 30.2.1 3 0 . 2 . 1 30.2.3 3 0 . 2 . 3 Test T e s t Failures F a i l u r e s In I n the t h e event e v e n t of o f test t e s t panels p a n e l s failing f a i l i n g to t o meet m e e t the t h e specified s p e c i f i e d acceptance a c c e p t a n c e criteria, c r i t e r i a , the t h e coating c o a t i n g shall s h a l l be b e removed r e m o v e d from f r o m the t h e pipe p i p e used u s e d to t o support s u p p o r t the t h e test t e s t panels p a n e l s and a n d the t h e pipe p i p e recoated. r e c o a t e d . The T h e CONTRACTOR C O N T R A C T O R and a n d the t h e COMPANY C O M P A N Y shall s h a l l then t h e n agree a g r e e the t h e further f u r t h e r testing t e s t i n g necessary n e c e s s a r y to t o satisfy s a t i s f y the t h e COMPANY C O M P A N Y that t h a t the t h e coating c o a t i n g applied a p p l i e d after a f t e r the t h e preceding p r e c e d i n g acceptable a c c e p t a b l e test t e s t meets m e e t s the t h e requirements r e q u i r e m e n t s of o f this t h i s specification. s p e c i f i c a t i o n . Applied A p p l i e d coating c o a t i n g which w h i c h fails f a i l s to t o comply c o m p l y with w i t h this t h i s specification s p e c i f i c a t i o n shall s h a l l be b e removed r e m o v e d from f r o m the t h e pipe. p i p e . The T h e pipe p i p e shall s h a l l then t h e n be b e re-prepared r e - p r e p a r e d and a n d the t h e coating c o a t i n g re-applied r e - a p p l i e d and a n d inspected i n s p e c t e d in i n accordance a c c o r d a n c e with w i t h this t h i s specification. s p e c i f i c a t i o n . Application A p p l i c a t i o n of o f a a second s e c o n d coat c o a t for f o r thickness t h i c k n e s s build b u i l d shall s h a l l only o n l y be b e performed p e r f o r m e d if i f a a two-coat t w o - c o a t system s y s t e m has h a s been b e e n qualified q u a l i f i e d in i n accordance a c c o r d a n c e with w i t h Table T a b l e 28.2. 2 8 . 2 . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 90 9 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} COATING C O A T I N G REPAIRS R E P A I R S Defective D e f e c t i v e coatings, c o a t i n g s , or o r areas a r e a s with w i t h insufficient i n s u f f i c i e n t dry d r y film f i l m thickness, t h i c k n e s s , shall s h a l l be b e repaired r e p a i r e d in i n accordance a c c o r d a n c e with w i t h the t h e Coating C o a t i n g MANUFACTURER's M A N U F A C T U R E R ' s recommendations r e c o m m e n d a t i o n s Defective D e f e c t i v e or o r damaged d a m a g e d coating c o a t i n g shall s h a l l be b e repaired r e p a i r e d by b y the t h e SUB-CONTRACTOR. S U B - C O N T R A C T O R . The T h e maximum m a x i m u m allowable a l l o w a b l e area a r e a per p e r repair r e p a i r is i s 40 4 0 cm c m 2 2 and a n d maximum m a x i m u m 6 6 repairs r e p a i r s are a r e allowed a l l o w e d per p e r single s i n g l e pipe. p i p e . Pipes P i p e s with w i t h damaged d a m a g e d areas a r e a s larger l a r g e r than t h a n the t h e maximum m a x i m u m permitted p e r m i t t e d repair r e p a i r areas a r e a s shall s h a l l be b e rejected, r e j e c t e d , stripped s t r i p p e d and a n d recoated. r e c o a t e d . The T h e CONTRACTOR C O N T R A C T O R shall s h a l l submit s u b m i t detailed d e t a i l e d procedures p r o c e d u r e s for f o r coating c o a t i n g repairs. r e p a i r s . All A l l coating c o a t i n g repair r e p a i r procedures p r o c e d u r e s shall s h a l l be b e qualified. q u a l i f i e d . HANDLING H A N D L I N G STORAGE S T O R A G E AND A N D TRANSPORT T R A N S P O R T The T h e SUB-CONTRACTOR S U B - C O N T R A C T O R is i s responsible r e s p o n s i b l e for f o r ensuring e n s u r i n g that t h a t all a l l pipes p i p e s delivered d e l i v e r e d to t o the t h e purchaser p u r c h a s e r are a r e correctly c o r r e c t l y coated c o a t e d and a n d the t h e coating c o a t i n g is i s properly p r o p e r l y cured. c u r e d . Coated C o a t e d pipes p i p e s shall s h a l l be b e prepared p r e p a r e d for f o r transport t r a n s p o r t or o r shipment s h i p m e n t in i n accordance a c c o r d a n c e with w i t h API A P I RP R P 5L1 5 L 1 or o r API A P I RP R P 5LW, 5 L W , whichever w h i c h e v e r is i s applicable. a p p l i c a b l e . During D u r i n g transportation, t r a n s p o r t a t i o n , pipes p i p e s shall s h a l l be b e stacked s t a c k e d and a n d secured s e c u r e d such s u c h as a s to t o prevent p r e v e n t movement, m o v e m e n t , abrasion a b r a s i o n and a n d / / or o r peening. p e e n i n g . Records R e c o r d s and a n d Repairs R e p a i r s The T h e CONTRACTOR C O N T R A C T O R shall s h a l l take t a k e receipt r e c e i p t of o f the t h e pipes p i p e s delivered d e l i v e r e d by b y the t h e Pipe P i p e MANUFACTURER M A N U F A C T U R E R / / SUPPLIER S U P P L I E R and a n d shall s h a l l keep k e e p a a record r e c o r d of o f the t h e serial s e r i a l numbers n u m b e r s of o f the t h e delivered d e l i v e r e d pipes. p i p e s . Upon U p o n receipt, r e c e i p t , the t h e pipes p i p e s shall s h a l l be b e inspected i n s p e c t e d for f o r transport t r a n s p o r t damage d a m a g e or o r other o t h e r defects. d e f e c t s . Damaged D a m a g e d pipes p i p e s shall s h a l l be b e separately s e p a r a t e l y stored, s t o r e d , and a n d their t h e i r damage d a m a g e shall s h a l l be b e reported r e p o r t e d to t o the t h e COMPANY. C O M P A N Y . DOCUMENTATION D O C U M E N T A T I O N Pre-Manufacturing P r e - M a n u f a c t u r i n g Documentation D o c u m e n t a t i o n The T h e CONTRACTOR’s C O N T R A C T O R ’ s contract-specific c o n t r a c t - s p e c i f i c quality q u a l i t y plan p l a n shall s h a l l be b e submitted s u b m i t t e d to t o the t h e COMPANY C O M P A N Y for f o r agreement a g r e e m e n t within w i t h i n an a n agreed a g r e e d time t i m e period. p e r i o d . The T h e format f o r m a t and a n d issue i s s u e of o f the t h e quality q u a l i t y plan p l a n shall s h a l l be b e consistent c o n s i s t e n t with w i t h the t h e document d o c u m e n t control c o n t r o l requirements r e q u i r e m e n t s of o f the t h e CONTRACTOR’s C O N T R A C T O R ’ s quality q u a l i t y system. s y s t e m . The T h e content c o n t e n t of o f the t h e quality q u a l i t y plan p l a n should s h o u l d be b e based b a s e d on o n ISO I S O 10005 1 0 0 0 5 and a n d shall s h a l l include i n c l u d e the t h e following: f o l l o w i n g : Identification I d e n t i f i c a t i o n of o f the t h e product p r o d u c t and a n d contract c o n t r a c t to t o which w h i c h the t h e plan p l a n is i s to t o be b e applied. a p p l i e d . Reference R e f e r e n c e to t o ISO I S O 15741 1 5 7 4 1 and a n d this t h i s specification. s p e c i f i c a t i o n . Location L o c a t i o n of o f coating c o a t i n g application. a p p l i c a t i o n . Identification I d e n t i f i c a t i o n of o f the t h e individuals i n d i v i d u a l s responsible r e s p o n s i b l e for f o r controlling c o n t r o l l i n g the t h e activities a c t i v i t i e s defined d e f i n e d in i n the t h e plan. p l a n . Identification I d e n t i f i c a t i o n of o f the t h e individuals i n d i v i d u a l s with w i t h the t h e authority a u t h o r i t y to t o interface i n t e r f a c e directly d i r e c t l y with w i t h the t h e COMPANY. C O M P A N Y . Identification I d e n t i f i c a t i o n of o f all a l l SUB-CONTRACTORs. S U B - C O N T R A C T O R s . The T h e quality q u a l i t y plans p l a n s of o f all a l l SUB-CONTRACTORs. S U B - C O N T R A C T O R s . All A l l sequenced s e q u e n c e d activities a c t i v i t i e s for f o r the t h e contract, c o n t r a c t , and a n d references r e f e r e n c e s to t o the t h e quality q u a l i t y system s y s t e m procedures p r o c e d u r e s and a n d work w o r k instructions i n s t r u c t i o n s which w h i c h will w i l l be b e applied a p p l i e d to t o these t h e s e activities. a c t i v i t i e s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 91 9 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Copies C o p i e s of o f all a l l the t h e quality q u a l i t y system s y s t e m procedures p r o c e d u r e s and a n d work w o r k instructions i n s t r u c t i o n s covering c o v e r i n g production, p r o d u c t i o n , test t e s t and a n d inspection, i n s p e c t i o n , special s p e c i a l processes, p r o c e s s e s , control c o n t r o l of o f non-conforming n o n - c o n f o r m i n g product, p r o d u c t , handling, h a n d l i n g , storage, s t o r a g e , packing, p a c k i n g , and a n d shipping s h i p p i n g as a s requested r e q u e s t e d for f o r agreement a g r e e m e n t by b y the t h e COMPANY. C O M P A N Y . Test T e s t and a n d inspection i n s p e c t i o n frequency f r e q u e n c y and a n d acceptance a c c e p t a n c e criteria c r i t e r i a including i n c l u d i n g the t h e upper u p p e r and a n d lower l o w e r process p r o c e s s control c o n t r o l limits l i m i t s where w h e r e statistical s t a t i s t i c a l process p r o c e s s control c o n t r o l is i s employed. e m p l o y e d . The T h e location l o c a t i o n of o f each e a c h inspection i n s p e c t i o n and a n d test t e s t point p o i n t in i n the t h e process p r o c e s s sequence. s e q u e n c e . Points P o i n t s where w h e r e the t h e COMPANY C O M P A N Y has h a s established e s t a b l i s h e d witnessing w i t n e s s i n g or o r verification v e r i f i c a t i o n requirements. r e q u i r e m e n t s . Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s data d a t a sheets s h e e t s and a n d qualification q u a l i f i c a t i o n test t e s t report. r e p o r t . Certification C e r t i f i c a t i o n The T h e CONTRACTOR C O N T R A C T O R shall s h a l l provide p r o v i d e the t h e COMPANY C O M P A N Y with w i t h a a certificate c e r t i f i c a t e of o f compliance c o m p l i a n c e with w i t h the t h e order o r d e r prior p r i o r to t o shipment s h i p m e n t of o f the t h e pipe. p i p e . If I f the t h e COMPANY C O M P A N Y has h a s deployed d e p l o y e d an a n Inspector, I n s p e c t o r , the t h e certificate c e r t i f i c a t e of o f compliance c o m p l i a n c e with w i t h the t h e order o r d e r shall s h a l l be b e issued i s s u e d after a f t e r the t h e inspection i n s p e c t i o n records r e c o r d s have h a v e been b e e n reviewed r e v i e w e d and a n d approved a p p r o v e d by b y the t h e Inspector. I n s p e c t o r . The T h e certificate c e r t i f i c a t e of o f compliance c o m p l i a n c e with w i t h the t h e order o r d e r shall s h a l l be b e drawn d r a w n up u p on o n the t h e basis b a s i s of o f specific s p e c i f i c inspection i n s p e c t i o n and a n d testing t e s t i n g on o n the t h e product p r o d u c t supplied. s u p p l i e d . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 92 9 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} SECTION S E C T I O N D D - - APPENDICES A P P E N D I C E S PAINTING P A I N T I N G SCHEDULES S C H E D U L E S FOR F O R EXTERNAL E X T E R N A L SURFACES S U R F A C E S Appendix A p p e n d i x Table T a b l e 1.1 1 . 1 Painting P a i n t i n g Schedules S c h e d u l e s for f o r External E x t e r n a l Surfaces S u r f a c e s Item I t e m Description D e s c r i p t i o n Substrate S u b s t r a t e Service S e r v i c e Temperature T e m p e r a t u r e Range R a n g e Coating C o a t i n g System S y s t e m Number N u m b e r Submerged S u b m e r g e d Structure S t r u c t u r e - - Equipment E q u i p m e n t / / Piping P i p i n g / / Pipe P i p e Fittings F i t t i n g s / / Structures S t r u c t u r e s CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-1 A - 1 Splash S p l a s h Zone Z o n e Structure S t r u c t u r e / / Offshore O f f s h o r e Islands I s l a n d s - - Equipment E q u i p m e n t / / Piping P i p i n g / / Pipe P i p e Fittings F i t t i n g s / / Structures S t r u c t u r e s CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-1 A - 1 Marine M a r i n e Jetty J e t t y - - Splash S p l a s h Zone Z o n e CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-2 A - 2 Atmospheric A t m o s p h e r i c Zone Z o n e for f o r Offshore O f f s h o r e (above ( a b o v e splash s p l a s h zone) z o n e ) CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-26 A - 2 6 Atmospheric A t m o s p h e r i c Zone Z o n e for f o r Offshore O f f s h o r e (above ( a b o v e splash s p l a s h zone) z o n e ) SS S S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-27 A - 2 7 Marine M a r i n e Jetty J e t t y - - Platform P l a t f o r m / / Structures S t r u c t u r e s / / Ladders L a d d e r s CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-3 A - 3 Marine M a r i n e Jetty J e t t y - - Immersion I m m e r s i o n Zone Z o n e CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-1 A - 1 From F r o m MSL M S L to t o Underside U n d e r s i d e of o f First F i r s t Deck D e c k (Offshore) ( O f f s h o r e ) CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-2 A - 2 Conductor C o n d u c t o r Casing C a s i n g (Outer ( O u t e r and a n d Inner) I n n e r ) - - Submerged S u b m e r g e d / / Buried B u r i e d / / Splash S p l a s h Zone Z o n e CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-4 A - 4 -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-5 A - 5 All A l l Buried B u r i e d Steel S t e e l - - Piping P i p i n g / / Equipment E q u i p m e n t CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-6 A - 6 All A l l Buried B u r i e d Steel S t e e l - - Piping P i p i n g / / Equipment E q u i p m e n t SS S S / / CRA C R A T T ≤ ≤ 200°C 2 0 0 ° C A-25 A - 2 5 All A l l Buried B u r i e d Steel S t e e l - - Tanks T a n k s CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-7 A - 7 Anti-Fouling A n t i - F o u l i n g System S y s t e m - - Submerged S u b m e r g e d Zone Z o n e of o f Offshore O f f s h o r e Structures S t r u c t u r e s CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-8 A - 8 Crane C r a n e Deck D e c k Floor F l o o r / / Working W o r k i n g Floors F l o o r s / / Solid S o l i d Deck D e c k Floors F l o o r s on o n Super S u p e r Complex C o m p l e x (Offshore) ( O f f s h o r e ) CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-9 A - 9 Solid S o l i d Deck D e c k Floors F l o o r s on o n WHTs W H T s (Offshore) ( O f f s h o r e ) CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-11 A - 1 1 Helideck H e l i d e c k - - Steel S t e e l CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-10 A - 1 0 Helideck H e l i d e c k - - Aluminium A l u m i n i u m AL A L -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-10 A - 1 0 Carbon C a r b o n Steel S t e e l Structural S t r u c t u r a l for f o r Granular G r a n u l a r Sulphur S u l p h u r Handling H a n d l i n g Services S e r v i c e s CS C S T T ≤ ≤ 70°C 7 0 ° C A-12 A - 1 2 Structural S t r u c t u r a l Steel S t e e l to t o be b e Fireproofed F i r e p r o o f e d with w i t h Concrete C o n c r e t e CS C S Amb A m b ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-13 A - 1 3 Uninsulated U n i n s u l a t e d - - Piping P i p i n g / / Pipe P i p e Fittings F i t t i n g s / / Structures S t r u c t u r e s / / Equipment E q u i p m e n t / / Flares F l a r e s CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-14 A - 1 4 CS C S 101°C 1 0 1 ° C ≤ ≤ T T ≤ ≤ 200°C 2 0 0 ° C A-15 A - 1 5 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 93 9 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Item I t e m Description D e s c r i p t i o n Substrate S u b s t r a t e Service S e r v i c e Temperature T e m p e r a t u r e Range R a n g e Coating C o a t i n g System S y s t e m Number N u m b e r CS C S 201°C 2 0 1 ° C ≤ ≤ T T ≤ ≤ 600°C 6 0 0 ° C A-16 A - 1 6 CS C S -45°C - 4 5 ° C ≤ ≤ T T ≤ ≤ 200°C 2 0 0 ° C A-15 A - 1 5 Insulated I n s u l a t e d - - Piping P i p i n g / / Pipe P i p e Fittings F i t t i n g s / / Structures S t r u c t u r e s / / Equipment E q u i p m e n t Uninsulated U n i n s u l a t e d - - Piping P i p i n g / / Pipe P i p e Fittings F i t t i n g s / / Structures S t r u c t u r e s / / Equipment E q u i p m e n t / / Flares F l a r e s Insulated I n s u l a t e d - - Piping P i p i n g / / Pipe P i p e Fittings F i t t i n g s / / Structures S t r u c t u r e s / / Equipment E q u i p m e n t Galvanized G a l v a n i z e d Components C o m p o n e n t s HDG H D G Gratings G r a t i n g s are a r e generally g e n e r a l l y excluded e x c l u d e d in i n new n e w construction c o n s t r u c t i o n until u n t i l specifically s p e c i f i c a l l y recommended r e c o m m e n d e d by b y COMPANY C O M P A N Y CS C S 201°C 2 0 1 ° C ≤ ≤ T T ≤ ≤ 600°C 6 0 0 ° C A-16 A - 1 6 CS C S Cyclic C y c l i c Service S e r v i c e -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 200°C 2 0 0 ° C A-17 A - 1 7 SS S S -160°C - 1 6 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-22 A - 2 2 SS S S 101°C 1 0 1 ° C ≤ ≤ T T ≤ ≤ 600°C 6 0 0 ° C A-23 A - 2 3 SS S S -160°C - 1 6 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-24 A - 2 4 SS S S 101°C 1 0 1 ° C ≤ ≤ T T ≤ ≤ 600°C 6 0 0 ° C A-23 A - 2 3 GS G S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-18 A - 1 8 Underside U n d e r s i d e of o f Bottom B o t t o m Plates P l a t e s of o f Storage S t o r a g e Tanks T a n k s and a n d Spheroids S p h e r o i d s CS C S T T ≤ ≤ 100°C 1 0 0 ° C A-19 A - 1 9 COS C O S Tanks T a n k s Double D o u b l e Shell S h e l l Annulus A n n u l u s Area A r e a (Bottom ( B o t t o m Plates P l a t e s and a n d Shell S h e l l 2 2 Metres M e t r e s High) H i g h ) CS C S T T ≤ ≤ 100°C 1 0 0 ° C A-20 A - 2 0 External E x t e r n a l Shop S h o p Primer P r i m e r CS C S Amb A m b ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-21 A - 2 1 Single S i n g l e Wall W a l l Storage S t o r a g e Tanks T a n k s External E x t e r n a l - - Shell S h e l l External E x t e r n a l - - Roof R o o f Top T o p Side S i d e - - Wind W i n d Girders G i r d e r s / / Stair S t a i r Tower T o w e r / / All A l l CS C S Accessories A c c e s s o r i e s / / Structures S t r u c t u r e s at a t this t h i s Level L e v e l Single S i n g l e Wall W a l l Storage S t o r a g e Tanks T a n k s Internal I n t e r n a l - - Shell S h e l l Internal I n t e r n a l Top T o p 2 2 Metres M e t r e s Double D o u b l e Wall W a l l - - Outer O u t e r Tank T a n k Shell S h e l l Internal I n t e r n a l and a n d External E x t e r n a l / / Inner I n n e r Tank T a n k External E x t e r n a l and a n d Internal I n t e r n a l Top T o p Metres M e t r e s / / Wind W i n d Girders G i r d e r s / / Stair S t a i r Towers T o w e r s / / All A l l CS C S Accessories A c c e s s o r i e s and a n d Structures S t r u c t u r e s at a t this t h i s Level L e v e l (Except ( E x c e p t Annulus A n n u l u s Area A r e a Bottom B o t t o m Plate P l a t e / / Both B o t h Shells S h e l l s Lower L o w e r 2 2 Metres M e t r e s and a n d All A l l CS C S Components C o m p o n e n t s at a t this t h i s Level) L e v e l ) Double D o u b l e Wall W a l l - - Outer O u t e r Tank T a n k Shell S h e l l Internal I n t e r n a l / / Inner I n n e r Tank T a n k Internal I n t e r n a l Top T o p 2 2 Metres M e t r e s COS C O S Tanks T a n k s Double D o u b l e Shell S h e l l Annulus A n n u l u s Area A r e a - - Bottom B o t t o m Plate P l a t e / / Both B o t h Shells S h e l l s Lower L o w e r 2 2 Metres M e t r e s and a n d All A l l CS C S CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-14 A - 1 4 CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-14 A - 1 4 CS C S -20°C - 2 0 ° C ≤ ≤ T T ≤ ≤ 100°C 1 0 0 ° C A-18 A - 1 8 Notes N o t e s for f o r Appendix A p p e n d i x Table T a b l e 1.1. 1 . 1 . 1. 1 . For F o r certain c e r t a i n items i t e m s (e.g. ( e . g . small s m a l l bore b o r e “≤ “ ≤ 2 2 NPS” N P S ” piping p i p i n g and a n d tubing t u b i n g that t h a t are a r e supplied s u p p l i e d as a s part p a r t of o f an a n equipment e q u i p m e n t package p a c k a g e and a n d / / or o r items i t e m s not n o t listed l i s t e d within w i t h i n Appendix A p p e n d i x Table T a b l e 1.1). 1 . 1 ) . CONTRACTOR C O N T R A C T O R may m a y adopt a d o p t an a n applicable a p p l i c a b l e coating c o a t i n g system s y s t e m previously p r e v i o u s l y used u s e d at a t COMPANY’s C O M P A N Y ’ s existing e x i s t i n g facility. f a c i l i t y . CONTRACTOR C O N T R A C T O R may m a y propose p r o p o s e suitable s u i t a b l e coating c o a t i n g system s y s t e m for f o r COMPANY C O M P A N Y review r e v i e w and a n d approval. a p p r o v a l . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 94 9 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} PAINTING P A I N T I N G SYSTEMS S Y S T E M S FOR F O R EXTERNAL E X T E R N A L SURFACES S U R F A C E S Appendix A p p e n d i x Table T a b l e 2.2 2 . 2 Painting P a i n t i n g Systems S y s t e m s for f o r External E x t e r n a l Surfaces S u r f a c e s Coating C o a t i n g System S y s t e m Number N u m b e r Substrate S u b s t r a t e Surface S u r f a c e Preparation P r e p a r a t i o n and a n d Blast B l a s t Profile P r o f i l e Coat C o a t Generic G e n e r i c System S y s t e m Details D e t a i l s DFT D F T A-1 A - 1 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m A-2 A - 2 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g Systems S y s t e m s A-1 A - 1 and a n d A-2. A - 2 . 1st 1 s t Epoxy E p o x y Primer P r i m e r (Optional, ( O p t i o n a l , See S e e Note N o t e 1) 1 ) 50 5 0 µm µ m 2nd 2 n d Glass G l a s s Flake F l a k e Epoxy E p o x y / / Modified M o d i f i e d Epoxy E p o x y 375 3 7 5 µm µ m 3rd 3 r d Glass G l a s s Flake F l a k e Epoxy E p o x y / / Modified M o d i f i e d Epoxy E p o x y 375 3 7 5 µm µ m 1st 1 s t Epoxy E p o x y Primer P r i m e r (Optional, ( O p t i o n a l , See S e e Note N o t e 1) 1 ) 50 5 0 µm µ m 2nd 2 n d Glass G l a s s Flake F l a k e Epoxy E p o x y / / Modified M o d i f i e d Epoxy E p o x y 375 3 7 5 µm µ m 3rd 3 r d Glass G l a s s Flake F l a k e Epoxy E p o x y / / Modified M o d i f i e d Epoxy E p o x y 375 3 7 5 µm µ m 4th 4 t h Polyurethane P o l y u r e t h a n e 40 4 0 µm µ m New N e w Construction: C o n s t r u c t i o n : Conductor C o n d u c t o r pipes p i p e s shall s h a l l be b e coated c o a t e d from f r o m Xmas X m a s tree t r e e top t o p flange f l a n g e till t i l l sea s e a bed. b e d . Site S i t e Maintenance: M a i n t e n a n c e : Conductor C o n d u c t o r pipes p i p e s shall s h a l l be b e coated c o a t e d from f r o m Xmas X m a s tree t r e e top t o p flange f l a n g e till t i l l lowest l o w e s t water w a t e r level l e v e l on o n the t h e application a p p l i c a t i o n day. d a y . Primer P r i m e r is i s an a n optional o p t i o n a l and a n d shall s h a l l be b e applied a p p l i e d to t o facilitate f a c i l i t a t e mechanical m e c h a n i c a l works w o r k s during d u r i n g site s i t e maintenance m a i n t e n a n c e campaign c a m p a i g n only. o n l y . Preferred P r e f e r r e d method m e t h o d is i s to t o apply a p p l y Epoxy E p o x y directly d i r e c t l y on o n fully f u l l y blasted b l a s t e d surface s u r f a c e on o n same s a m e day. d a y . Holiday H o l i d a y testing t e s t i n g shall s h a l l be b e carried c a r r i e d out o u t to t o new n e w construction c o n s t r u c t i o n components c o m p o n e n t s and a n d for f o r buried b u r i e d components. c o m p o n e n t s . Total T o t a l DFT D F T of o f 750 7 5 0 microns m i c r o n s Can C a n be b e applied a p p l i e d in i n a a single s i n g l e coat c o a t application a p p l i c a t i o n through t h r o u g h wet w e t on-wet o n - w e t technique, t e c h n i q u e , if i f required. r e q u i r e d . Splash S p l a s h Zone Z o n e description d e s c r i p t i o n for f o r UZF U Z F / / SATF S A T F / / UADF U A D F up u p to t o underside u n d e r s i d e of o f the t h e 1st 1 s t deck d e c k level. l e v e l . Splash S p l a s h Zone Z o n e description d e s c r i p t i o n For F o r USF U S F / / LZF L Z F / / UL U L / / NASR N A S R up u p to t o 5m 5 m above a b o v e the t h e MSL M S L or o r underside u n d e r s i d e of o f the t h e 1st 1 s t deck d e c k level. l e v e l . 1st 1 s t Inorganic I n o r g a n i c Zinc Z i n c Silicate S i l i c a t e 75 7 5 µm µ m A-3 A - 3 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m 2nd 2 n d Epoxy E p o x y MIO M I O 100 1 0 0 µm µ m 3rd 3 r d Epoxy E p o x y MIO M I O 100 1 0 0 µm µ m 4th 4 t h Polyurethane P o l y u r e t h a n e 50 5 0 µm µ m A-4 A - 4 CS C S Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 50 5 0 µm µ m - - 75 7 5 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g System S y s t e m A-4. A - 4 . 1st 1 s t Phenolic P h e n o l i c Novolac N o v o l a c Epoxy E p o x y 900 9 0 0 µm µ m Fully F u l l y cured c u r e d coating c o a t i n g shall s h a l l be b e 100% 1 0 0 % holiday h o l i d a y tested t e s t e d according a c c o r d i n g to t o NACE N A C E RP0274 R P 0 2 7 4 and a n d shall s h a l l be b e free f r e e of o f holidays. h o l i d a y s . Coating C o a t i n g shall s h a l l be b e stripped s t r i p p e d and a n d recoated r e c o a t e d when w h e n the t h e number n u m b e r of o f holidays h o l i d a y s exceeded e x c e e d e d 10 1 0 in i n one o n e conductor c o n d u c t o r pipe. p i p e . Detail D e t a i l application a p p l i c a t i o n procedure p r o c e d u r e and a n d project p r o j e c t specific s p e c i f i c ITP I T P shall s h a l l be b e submitted s u b m i t t e d for f o r COMPANY’s C O M P A N Y ’ s approval a p p r o v a l prior p r i o r to t o commencement. c o m m e n c e m e n t . The T h e approved a p p r o v e d application a p p l i c a t i o n procedure p r o c e d u r e shall s h a l l be b e qualified q u a l i f i e d by b y PQT. P Q T . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 95 9 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Coating C o a t i n g System S y s t e m Number N u m b e r Substrate S u b s t r a t e Surface S u r f a c e Preparation P r e p a r a t i o n and a n d Blast B l a s t Profile P r o f i l e Coat C o a t Generic G e n e r i c System S y s t e m Details D e t a i l s DFT D F T Coated C o a t e d pipes p i p e s shall s h a l l be b e protected p r o t e c t e d by b y appropriate a p p r o p r i a t e means m e a n s during d u r i n g storage s t o r a g e against a g a i n s t UV U V for f o r approximate a p p r o x i m a t e one o n e year. y e a r . Collar C o l l a r / / sleeve s l e e v e passing p a s s i n g test t e s t over o v e r the t h e coated c o a t e d casings c a s i n g s shall s h a l l be b e carried c a r r i e d to t o control c o n t r o l the t h e maximum m a x i m u m 1100 1 1 0 0 µm µ m DFT. D F T . Colour C o l o u r shade s h a d e other o t h e r than t h a n Black B l a c k is i s acceptable. a c c e p t a b l e . Outer O u t e r conductor c o n d u c t o r pipes p i p e s shall s h a l l be b e coated c o a t e d from f r o m Xmas X m a s tree t r e e top t o p flange f l a n g e till t i l l sea s e a bed. b e d . A-5 A - 5 CS C S Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 50 5 0 µm µ m - - 75 7 5 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g System S y s t e m A-5. A - 5 . 1st 1 s t FBE F B E Primer P r i m e r 350 3 5 0 µm µ m 2nd 2 n d FBE F B E Abrasion A b r a s i o n Resistance R e s i s t a n c e 550 5 5 0 µm µ m 3rd 3 r d FBE F B E Non-Slip N o n - S l i p Thermosetting T h e r m o s e t t i n g Epoxy E p o x y 100 1 0 0 µm µ m Fully F u l l y cured c u r e d coating c o a t i n g shall s h a l l be b e 100% 1 0 0 % holiday h o l i d a y tested t e s t e d according a c c o r d i n g to t o NACE N A C E RP0274 R P 0 2 7 4 and a n d shall s h a l l be b e free f r e e of o f holidays. h o l i d a y s . Coating C o a t i n g shall s h a l l be b e stripped s t r i p p e d and a n d recoated r e c o a t e d when w h e n the t h e number n u m b e r of o f holidays h o l i d a y s exceeded e x c e e d e d 10 1 0 in i n one o n e pipe. p i p e . Detail D e t a i l application a p p l i c a t i o n procedure p r o c e d u r e and a n d project p r o j e c t specific s p e c i f i c ITP I T P shall s h a l l be b e submitted s u b m i t t e d for f o r COMPANY’s C O M P A N Y ’ s approval a p p r o v a l prior p r i o r to t o commencement. c o m m e n c e m e n t . The T h e approved a p p r o v e d application a p p l i c a t i o n procedure p r o c e d u r e shall s h a l l be b e qualified q u a l i f i e d by b y PQT. P Q T . Coated C o a t e d well w e l l casings c a s i n g s shall s h a l l be b e protected p r o t e c t e d by b y appropriate a p p r o p r i a t e means m e a n s during d u r i n g storage s t o r a g e against a g a i n s t ultraviolet u l t r a v i o l e t rays r a y s for f o r approximately a p p r o x i m a t e l y one o n e year. y e a r . Application A p p l i c a t i o n procedure p r o c e d u r e for f o r dual d u a l layer l a y e r FBE F B E shall s h a l l be b e qualified q u a l i f i e d by b y PQT. P Q T . Collar C o l l a r / / sleeve s l e e v e passing p a s s i n g test t e s t over o v e r the t h e coated c o a t e d Inner I n n e r casings c a s i n g s shall s h a l l be b e carried c a r r i e d to t o control c o n t r o l the t h e maximum m a x i m u m 1100 1 1 0 0 µm µ m DFT. D F T . Outer O u t e r conductor c o n d u c t o r pipes p i p e s shall s h a l l be b e coated c o a t e d from f r o m Xmas X m a s tree t r e e top t o p flange f l a n g e till t i l l sea s e a bed. b e d . A-6 A - 6 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m A-7 A - 7 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g Systems S y s t e m s A-6 A - 6 and a n d A-7. A - 7 . 1st 1 s t 2nd 2 n d High H i g h Build B u i l d Glass G l a s s Flake F l a k e Epoxy E p o x y / / Modified M o d i f i e d Epoxy E p o x y High H i g h Build B u i l d Glass G l a s s Flake F l a k e Epoxy E p o x y / / Modified M o d i f i e d Epoxy E p o x y 200 2 0 0 µm µ m 200 2 0 0 µm µ m 3rd 3 r d Densopol D e n s o p o l 80 8 0 HT H T (or ( o r equivalent) e q u i v a l e n t ) Wrap W r a p 1.85 1 . 8 5 mm m m 1st 1 s t 2nd 2 n d High H i g h Build B u i l d Glass G l a s s Flake F l a k e Epoxy E p o x y / / Modified M o d i f i e d Epoxy E p o x y High H i g h Build B u i l d Glass G l a s s Flake F l a k e Epoxy E p o x y / / Modified M o d i f i e d Epoxy E p o x y 300 3 0 0 µm µ m 300 3 0 0 µm µ m When W h e n the t h e coating c o a t i n g has h a s fully f u l l y cured, c u r e d , all a l l of o f the t h e coated c o a t e d surface s u r f a c e shall s h a l l be b e tested t e s t e d for f o r imperfections i m p e r f e c t i o n s and a n d defects d e f e c t s (holidays) ( h o l i d a y s ) to t o the t h e NACE N A C E Standard S t a n d a r d SP-0188. S P - 0 1 8 8 . Total T o t a l DFT D F T of o f 400 4 0 0 microns m i c r o n s Can C a n be b e applied a p p l i e d in i n a a single s i n g l e coat c o a t application a p p l i c a t i o n through t h r o u g h wet w e t on-wet o n - w e t technique, t e c h n i q u e , if i f required. r e q u i r e d . Apply A p p l y Densopol D e n s o p o l 80 8 0 HT H T self-adhesive, s e l f - a d h e s i v e , bitumen b i t u m e n based b a s e d anti- a n t i - corrosive c o r r o s i v e tape t a p e that t h a t has h a s a a heavy h e a v y duty d u t y PVC P V C backing b a c k i n g over o v e r the t h e coated c o a t e d section s e c t i o n plus p l u s 1 1 meter m e t e r at a t both b o t h protruding p r o t r u d i n g ends e n d s to t o act a c t as a s a a backfill b a c k f i l l protective p r o t e c t i v e coating. c o a t i n g . Overlap O v e r l a p each e a c h turn t u r n of o f wrapping w r a p p i n g tape t a p e by b y at a t least l e a s t 1" 1 " (25 ( 2 5 mm) m m ) or o r 55% 5 5 % to t o achieve a c h i e v e double d o u b l e thickness. t h i c k n e s s . Ensure E n s u r e that t h a t entire e n t i r e surface s u r f a c e is i s covered c o v e r e d with w i t h no n o gaps g a p s and a n d air a i r pockets. p o c k e t s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 96 9 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Coating C o a t i n g System S y s t e m Number N u m b e r Substrate S u b s t r a t e Surface S u r f a c e Preparation P r e p a r a t i o n and a n d Blast B l a s t Profile P r o f i l e Coat C o a t Generic G e n e r i c System S y s t e m Details D e t a i l s DFT D F T Holiday H o l i d a y testing t e s t i n g as a s per p e r NACE N A C E SP0188 S P 0 1 8 8 shall s h a l l be b e conducted c o n d u c t e d for f o r all a l l of o f the t h e Denso D e n s o wrapped w r a p p e d surface s u r f a c e with w i t h a a set s e t voltage v o l t a g e recommended r e c o m m e n d e d by b y Denso D e n s o Tape T a p e MANUFACTURER. M A N U F A C T U R E R . 1st 1 s t Glass G l a s s Flake F l a k e Epoxy E p o x y / / Modified M o d i f i e d Epoxy E p o x y 300 3 0 0 µm µ m A-8 A - 8 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g System S y s t e m A-8. A - 8 . 2nd 2 n d Glass G l a s s Flake F l a k e Epoxy E p o x y / / Modified M o d i f i e d Epoxy E p o x y 300 3 0 0 µm µ m 3rd 3 r d Sealer S e a l e r Coat C o a t 75 7 5 µm µ m - - 100 1 0 0 µm µ m 4th 4 t h Anti-Fouling A n t i - F o u l i n g 75 7 5 µm µ m - - 125 1 2 5 µm µ m 5th 5 t h Anti-Fouling A n t i - F o u l i n g 75 7 5 µm µ m - - 125 1 2 5 µm µ m Application A p p l i c a t i o n shall s h a l l note n o t e that t h a t some s o m e Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s recommend r e c o m m e n d that t h a t the t h e tie-coat t i e - c o a t or o r the t h e anti-foulant a n t i - f o u l a n t coat c o a t should s h o u l d be b e applied a p p l i e d into i n t o the t h e corrosion c o r r o s i o n protection p r o t e c t i o n coat c o a t while w h i l e tacky. t a c k y . Coating C o a t i n g MANUFACTURER’s M A N U F A C T U R E R ’ s recommendation r e c o m m e n d a t i o n in i n this t h i s regard r e g a r d shall s h a l l be b e strictly s t r i c t l y observed. o b s e r v e d . A-9 A - 9 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 75 7 5 µm µ m - - 100 1 0 0 µm µ m A-10 A - 1 0 AL A L Sa S a 1 1 / / SSPC-SP7 S S P C - S P 7 25 2 5 µm µ m - - 35 3 5 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g System S y s t e m A-10. A - 1 0 . 1st 1 s t Surface S u r f a c e Tolerant T o l e r a n t Epoxy E p o x y 150 1 5 0 µm µ m 2nd 2 n d Anti-Skid A n t i - S k i d HB H B Abrasion A b r a s i o n Resistant R e s i s t a n t Coating C o a t i n g 2000 2 0 0 0 µm µ m 3rd 3 r d Polyurethane P o l y u r e t h a n e 50 5 0 µm µ m 1st 1 s t Surface S u r f a c e Tolerant T o l e r a n t Epoxy E p o x y 150 1 5 0 µm µ m 2nd 2 n d Anti-Skid A n t i - S k i d HB H B Abrasion A b r a s i o n Resistant R e s i s t a n t Coating C o a t i n g 1000 1 0 0 0 µm µ m - - 3000 3 0 0 0 µm µ m 3rd 3 r d Polyurethane P o l y u r e t h a n e 50 5 0 µm µ m 1st 1 s t Surface S u r f a c e Tolerant T o l e r a n t Epoxy E p o x y 150 1 5 0 µm µ m 2nd 2 n d Anti-Skid A n t i - S k i d HB H B Abrasion A b r a s i o n Resistant R e s i s t a n t Coating C o a t i n g 1000 1 0 0 0 µm µ m - - 3000 3 0 0 0 µm µ m 3rd 3 r d Polyurethane P o l y u r e t h a n e 50 5 0 µm µ m Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R / / SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l ensure e n s u r e that t h a t the t h e applied a p p l i e d anti-skid a n t i - s k i d coating c o a t i n g system s y s t e m meets m e e t s the t h e requirements r e q u i r e m e n t s of o f CAAP C A A P 071 0 7 1 and a n d the t h e friction f r i c t i o n values v a l u e s of o f 0.85 0 . 8 5 is i s achieved. a c h i e v e d . In I n case, c a s e , the t h e friction f r i c t i o n values v a l u e s are a r e lower l o w e r than t h a n the t h e desired d e s i r e d value v a l u e of o f 0.85, 0 . 8 5 , then t h e n Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R / / SUB- S U B - CONTRACTOR C O N T R A C T O R shall s h a l l repair r e p a i r the t h e system s y s t e m to t o achieve a c h i e v e the t h e desired d e s i r e d friction f r i c t i o n properties. p r o p e r t i e s . Only, O n l y , GCAA G C A A approved a p p r o v e d organisation o r g a n i s a t i o n shall s h a l l be b e allowed a l l o w e d to t o conduct c o n d u c t and a n d certify c e r t i f y the t h e friction f r i c t i o n values. v a l u e s . Helideck H e l i d e c k marking m a r k i n g / / visual v i s u a l aids a i d s shall s h a l l be b e in i n accordance a c c o r d a n c e to t o CAAP C A A P 071 0 7 1 requirement. r e q u i r e m e n t . Specific S p e c i f i c marking m a r k i n g sketch s k e t c h to t o be b e submitted s u b m i t t e d to t o COMPANY C O M P A N Y for f o r review r e v i e w / / approval a p p r o v a l prior p r i o r to t o commencement c o m m e n c e m e n t of o f project. p r o j e c t . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 97 9 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Coating C o a t i n g System S y s t e m Number N u m b e r Substrate S u b s t r a t e Surface S u r f a c e Preparation P r e p a r a t i o n and a n d Blast B l a s t Profile P r o f i l e Coat C o a t Generic G e n e r i c System S y s t e m Details D e t a i l s DFT D F T 1st 1 s t Glass G l a s s Flake F l a k e Epoxy E p o x y 200 2 0 0 µm µ m A-11 A - 1 1 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 40 4 0 µm µ m - - 65 6 5 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g System S y s t e m A-11. A - 1 1 . 2nd 2 n d Glass G l a s s Flake F l a k e Epoxy E p o x y 200 2 0 0 µm µ m 3rd 3 r d Coarse C o a r s e Texture T e x t u r e Non-Spark N o n - S p a r k Aggregate A g g r e g a t e 0.8mm 0 . 8 m m - - 1.2mm 1 . 2 m m 4th 4 t h Polyurethane P o l y u r e t h a n e 60 6 0 µm µ m Anti-skid A n t i - s k i d material m a t e r i a l shall s h a l l be b e applied a p p l i e d during d u r i n g application a p p l i c a t i o n of o f the t h e 2nd 2 n d coat. c o a t . A-12 A - 1 2 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m 1st 1 s t High H i g h Chemical C h e m i c a l Resistance R e s i s t a n c e Paint P a i n t (Resistance ( R e s i s t a n c e to t o 98% 9 8 % Sulphuric S u l p h u r i c Acid) A c i d ) Refer R e f e r Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R A-13 A - 1 3 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m A-14 A - 1 4 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g System S y s t e m A-14. A - 1 4 . 1st 1 s t Zinc Z i n c Rich R i c h Primer P r i m e r 75 7 5 µm µ m 2nd 2 n d Polyamide P o l y a m i d e Epoxy E p o x y MIO M I O 125 1 2 5 µm µ m 3rd 3 r d Polyurethane P o l y u r e t h a n e 75 7 5 µm µ m 1st 1 s t Inorganic I n o r g a n i c Zinc Z i n c Silicate S i l i c a t e 75 7 5 µm µ m 2nd 2 n d Polyamide P o l y a m i d e Epoxy E p o x y MIO M I O 100 1 0 0 µm µ m 3rd 3 r d Polyamide P o l y a m i d e Epoxy E p o x y MIO M I O 100 1 0 0 µm µ m 4th 4 t h Polyurethane P o l y u r e t h a n e 50 5 0 µm µ m Prior P r i o r to t o the t h e application a p p l i c a t i o n of o f intermediate i n t e r m e d i a t e coat, c o a t , the t h e surface s u r f a c e of o f inorganic i n o r g a n i c zinc z i n c silicate s i l i c a t e primers p r i m e r s shall s h a l l be b e sealed s e a l e d by b y application a p p l i c a t i o n of o f a a tie t i e coat c o a t by b y mist m i s t coat c o a t / / wet w e t on o n wet w e t method m e t h o d to t o seal s e a l off o f f the t h e surface s u r f a c e of o f the t h e zinc z i n c and a n d to t o avoid a v o i d solvent s o l v e n t entrapment e n t r a p m e n t and a n d post p o s t application a p p l i c a t i o n blistering. b l i s t e r i n g . Maximum M a x i m u m DFT D F T of o f inorganic i n o r g a n i c zinc z i n c silicate s i l i c a t e shall s h a l l be b e 90 9 0 µm µ m to t o avoid a v o i d any a n y mud-cracking. m u d - c r a c k i n g . A-15 A - 1 5 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g System S y s t e m A-15. A - 1 5 . 1st 1 s t Phenolic P h e n o l i c Epoxy E p o x y 150 1 5 0 µm µ m 2nd 2 n d Phenolic P h e n o l i c Epoxy E p o x y 150 1 5 0 µm µ m The T h e applied a p p l i e d coating c o a t i n g system s y s t e m shall s h a l l be b e free f r e e of o f any a n y defects d e f e c t s and a n d shall s h a l l perform p e r f o r m satisfactory s a t i s f a c t o r y during d u r i n g the t h e entire e n t i r e construction c o n s t r u c t i o n stage s t a g e till t i l l commissioning c o m m i s s i o n i n g at a t ambient a m b i e n t temperature. t e m p e r a t u r e . Perform P e r f o r m satisfactorily s a t i s f a c t o r i l y during d u r i n g non-operative n o n - o p e r a t i v e phase p h a s e in i n CX C X environment. e n v i r o n m e n t . A-16 A - 1 6 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g System S y s t e m A-16. A - 1 6 . 1st 1 s t Inert I n e r t Multi M u l t i Polymeric P o l y m e r i c Matrix M a t r i x 150 1 5 0 µm µ m 2nd 2 n d Inert I n e r t Multi M u l t i Polymeric P o l y m e r i c Matrix M a t r i x 150 1 5 0 µm µ m The T h e applied a p p l i e d coating c o a t i n g system s y s t e m shall s h a l l be b e free f r e e of o f any a n y defects d e f e c t s and a n d shall s h a l l perform p e r f o r m satisfactory s a t i s f a c t o r y during d u r i n g the t h e entire e n t i r e construction c o n s t r u c t i o n stage s t a g e till t i l l commissioning c o m m i s s i o n i n g at a t ambient a m b i e n t temperature. t e m p e r a t u r e . Perform P e r f o r m satisfactorily s a t i s f a c t o r i l y during d u r i n g non-operative n o n - o p e r a t i v e phase p h a s e in i n CX C X environment. e n v i r o n m e n t . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 98 9 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Coating C o a t i n g System S y s t e m Number N u m b e r Substrate S u b s t r a t e Surface S u r f a c e Preparation P r e p a r a t i o n and a n d Blast B l a s t Profile P r o f i l e Coat C o a t Generic G e n e r i c System S y s t e m Details D e t a i l s DFT D F T A-17 A - 1 7 CS C S SS S S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 85 8 5 µm µ m SSPC-SP S S P C - S P 16 1 6 35 3 5 µm µ m - - 50 5 0 µm µ m A-18 A - 1 8 CS C S / / GS G S SSPC-SP S S P C - S P 16 1 6 35 3 5 µm µ m - - 50 5 0 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g System S y s t e m A-18. A - 1 8 . 1st 1 s t Thermally T h e r m a l l y Sprayed S p r a y e d Aluminium A l u m i n i u m 200 2 0 0 µm µ m 1st 1 s t Thermally T h e r m a l l y Sprayed S p r a y e d Aluminium A l u m i n i u m 200 2 0 0 µm µ m 1st 1 s t Surface S u r f a c e Tolerant T o l e r a n t Epoxy E p o x y Primer P r i m e r 125 1 2 5 µm µ m 2nd 2 n d HB H B Epoxy E p o x y 125 1 2 5 µm µ m 3rd 3 r d Polyurethane P o l y u r e t h a n e 50 5 0 µm µ m Unless U n l e s s specifically s p e c i f i c a l l y mentioned m e n t i o n e d by b y COMPANY, C O M P A N Y , HDG H D G gratings g r a t i n g s are a r e excluded e x c l u d e d from f r o m over o v e r coating c o a t i n g in i n new n e w constructions. c o n s t r u c t i o n s . A-19 A - 1 9 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 50 5 0 µm µ m - - 75 7 5 µm µ m 1st 1 s t 2nd 2 n d Surface S u r f a c e Tolerant T o l e r a n t HB H B Glass G l a s s Flake F l a k e Epoxy E p o x y Surface S u r f a c e Tolerant T o l e r a n t HB H B Glass G l a s s Flake F l a k e Epoxy E p o x y 300 3 0 0 µm µ m 300 3 0 0 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g System S y s t e m A-19. A - 1 9 . Coating C o a t i n g shall s h a l l only o n l y be b e applied a p p l i e d in i n combination c o m b i n a t i o n with w i t h effective e f f e c t i v e cathodic c a t h o d i c protection p r o t e c t i o n and a n d shall s h a l l be b e consulted c o n s u l t e d with w i t h COMPANY C O M P A N Y prior p r i o r to t o application. a p p l i c a t i o n . 1st 1 s t Epoxy E p o x y Primer P r i m e r (Optional, ( O p t i o n a l , See S e e Note N o t e 1) 1 ) 50 5 0 µm µ m A-20 A - 2 0 CS C S A-21 A - 2 1 CS C S A-22 A - 2 2 SS S S A-23 A - 2 3 SS S S A-24 A - 2 4 SS S S A-25 A - 2 5 SS S S / / CRA C R A Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 40 4 0 µm µ m - - 65 6 5 µm µ m Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 10 1 0 µm µ m - - 25 2 5 µm µ m SSPC-SP S S P C - S P 16 1 6 35 3 5 µm µ m - - 50 5 0 µm µ m SSPC-SP S S P C - S P 16 1 6 35 3 5 µm µ m - - 50 5 0 µm µ m SSPC-SP S S P C - S P 16 1 6 35 3 5 µm µ m - - 50 5 0 µm µ m SSPC-SP S S P C - S P 16 1 6 35 3 5 µm µ m - - 50 5 0 µm µ m 2nd 2 n d Epoxy E p o x y Glass G l a s s Flake F l a k e - - Reinforced R e i n f o r c e d 150 1 5 0 µm µ m 3rd 3 r d Epoxy E p o x y Glass G l a s s Flake F l a k e - - Reinforced R e i n f o r c e d 150 1 5 0 µm µ m 4th 4 t h Polyurethane P o l y u r e t h a n e 50 5 0 µm µ m 1st 1 s t Weldable W e l d a b l e Inorganic I n o r g a n i c Zinc Z i n c 25 2 5 µm µ m 1st 1 s t Phenolic P h e n o l i c Epoxy E p o x y 125 1 2 5 µm µ m 2nd 2 n d Phenolic P h e n o l i c Epoxy E p o x y 125 1 2 5 µm µ m 3rd 3 r d Polyurethane P o l y u r e t h a n e 40 4 0 µm µ m 1st 1 s t Inert I n e r t Multi M u l t i Polymeric P o l y m e r i c 125 1 2 5 µm µ m 2nd 2 n d Inert I n e r t Multi M u l t i Polymeric P o l y m e r i c 125 1 2 5 µm µ m 1st 1 s t Phenolic P h e n o l i c Epoxy E p o x y 125 1 2 5 µm µ m 2nd 2 n d Phenolic P h e n o l i c Epoxy E p o x y 125 1 2 5 µm µ m 1st 1 s t Glass G l a s s Flake F l a k e Epoxy E p o x y 200 2 0 0 µm µ m 2nd 2 n d Glass G l a s s Flake F l a k e Epoxy E p o x y 200 2 0 0 µm µ m AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 99 9 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Coating C o a t i n g System S y s t e m Number N u m b e r Substrate S u b s t r a t e Surface S u r f a c e Preparation P r e p a r a t i o n and a n d Blast B l a s t Profile P r o f i l e Coat C o a t Generic G e n e r i c System S y s t e m Details D e t a i l s DFT D F T 1st 1 s t Inorganic I n o r g a n i c Zinc Z i n c Silicate S i l i c a t e 75 7 5 µm µ m A-26 A - 2 6 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 10 1 0 45 4 5 µm µ m - - 70 7 0 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g System S y s t e m A-26. A - 2 6 . 2nd 2 n d Polyamide P o l y a m i d e Epoxy E p o x y MIO M I O 100 1 0 0 µm µ m 3rd 3 r d Polyamide P o l y a m i d e Epoxy E p o x y MIO M I O 100 1 0 0 µm µ m 4th 4 t h Polyurethane P o l y u r e t h a n e 50 5 0 µm µ m Prior P r i o r to t o the t h e application a p p l i c a t i o n of o f intermediate i n t e r m e d i a t e coat, c o a t , the t h e surface s u r f a c e of o f inorganic i n o r g a n i c zinc z i n c silicate s i l i c a t e primers p r i m e r s shall s h a l l be b e sealed s e a l e d by b y application a p p l i c a t i o n of o f a a tie t i e coat c o a t by b y mist m i s t coat c o a t / / wet w e t on o n wet w e t method m e t h o d to t o seal s e a l off o f f the t h e surface s u r f a c e of o f the t h e zinc z i n c and a n d to t o avoid a v o i d solvent s o l v e n t entrapment e n t r a p m e n t and a n d post p o s t application a p p l i c a t i o n blistering. b l i s t e r i n g . Maximum M a x i m u m DFT D F T of o f inorganic i n o r g a n i c zinc z i n c silicate s i l i c a t e shall s h a l l be b e 90 9 0 µm µ m to t o avoid a v o i d any a n y mud-cracking. m u d - c r a c k i n g . A-27 A - 2 7 SS S S SSPC-SP S S P C - S P 16 1 6 35 3 5 µm µ m - - 50 5 0 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Coating C o a t i n g System S y s t e m A-27. A - 2 7 . The T h e primer p r i m e r shall s h a l l be b e zinc z i n c free f r e e and a n d non-inhibitive n o n - i n h i b i t i v e Epoxy E p o x y type. t y p e . 1st 1 s t Non N o n Inhibitive I n h i b i t i v e Epoxy E p o x y Primer P r i m e r 35 3 5 µm µ m 2nd 2 n d HB H B Epoxy E p o x y 100 1 0 0 µm µ m 3rd 3 r d Polyurethane P o l y u r e t h a n e 40 4 0 µm µ m The T h e coating c o a t i n g for f o r stainless s t a i n l e s s steel s t e e l surfaces, s u r f a c e s , nickel n i c k e l based b a s e d alloys a l l o y s and a n d copper c o p p e r based b a s e d alloys a l l o y s and a n d elements e l e m e n t s shall s h a l l not n o t contain c o n t a i n any a n y zinc z i n c and a n d a a chloride c h l o r i d e content c o n t e n t shall s h a l l be b e less l e s s than t h a n 25 2 5 ppm. p p m . Notes N o t e s for f o r Appendix A p p e n d i x Table T a b l e 2.2. 2 . 2 . 1. 1 . Epoxy E p o x y Primer P r i m e r shall s h a l l be b e an a n optional, o p t i o n a l , recommended r e c o m m e n d e d practice p r a c t i c e is i s to t o apply a p p l y Glass G l a s s Flake F l a k e Epoxy E p o x y direct d i r e c t to t o blasted b l a s t e d substrate. s u b s t r a t e . 2. 2 . For F o r PQT P Q T requirements r e q u i r e m e n t s for f o r Systems S y s t e m s A4 A 4 and a n d A5, A 5 , see s e e APPENDIX A P P E N D I X A3. A 3 . 3. 3 . Potable P o t a b l e water w a t e r to t o be b e used u s e d for f o r washing w a s h i n g with w i t h high h i g h pressure p r e s s u r e of o f minimum m i n i m u m 3500 3 5 0 0 psig p s i g / / 241.32 2 4 1 . 3 2 barg. b a r g . 4. 4 . Where W h e r e applicable, a p p l i c a b l e , the t h e acceptance a c c e p t a n c e criteria c r i t e r i a for f o r potable p o t a b l e water w a t e r used u s e d for f o r washing w a s h i n g shall s h a l l contain c o n t a i n maximum m a x i m u m 50 5 0 ppm p p m chlorides c h l o r i d e s and a n d pH p H value v a l u e of o f 6.5 6 . 5 to t o 8. 8 . 5. 5 . Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R shall s h a l l provide p r o v i d e test t e s t certificate c e r t i f i c a t e of o f zinc z i n c content c o n t e n t level l e v e l tested t e s t e d by b y third t h i r d party p a r t y laboratory. l a b o r a t o r y . The T h e metallic m e t a l l i c zinc z i n c content c o n t e n t in i n DFT D F T shall s h a l l be b e at a t least l e a s t 85% 8 5 % by b y weight w e i g h t and a n d complies c o m p l i e s with w i t h the t h e compositional c o m p o s i t i o n a l requirements r e q u i r e m e n t s for f o r SSPC S S P C Paint P a i n t 20 2 0 Type T y p e II I I level l e v e l 1, 1 , ISO I S O 12944-5 1 2 9 4 4 - 5 or o r equivalent. e q u i v a l e n t . 6. 6 . Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R shall s h a l l provide p r o v i d e test t e s t certificate c e r t i f i c a t e of o f MIO M I O content c o n t e n t level l e v e l tested t e s t e d by b y third t h i r d party p a r t y laboratory. l a b o r a t o r y . The T h e minimum m i n i m u m MIO M I O shall s h a l l be b e 80% 8 0 % by b y weight w e i g h t in i n total t o t a l pigment. p i g m e n t . 7. 7 . The T h e minimum m i n i m u m glass g l a s s flake f l a k e level l e v e l shall s h a l l be b e 15% 1 5 % on o n total t o t a l pigmentation p i g m e n t a t i o n by b y weight. w e i g h t . Coating C o a t i n g MANUFACTURER M A N U F A C T U R E R shall s h a l l provide p r o v i d e third t h i r d party p a r t y laboratory l a b o r a t o r y test t e s t certificate c e r t i f i c a t e for f o r the t h e glass g l a s s flake f l a k e level l e v e l in i n the t h e high h i g h build b u i l d epoxy e p o x y paint. p a i n t . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 100 1 0 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} PQT P Q T REQUIREMENTS R E Q U I R E M E N T S FOR F O R SYSTEMS S Y S T E M S A4 A 4 AND A N D A5 A 5 Appendix A p p e n d i x Table T a b l e 3.3 3 . 3 Painting P a i n t i n g System S y s t e m A4 A 4 Epoxy E p o x y Novolac N o v o l a c Coating C o a t i n g System S y s t e m Requirements R e q u i r e m e n t s Parameter P a r a m e t e r Test T e s t Method M e t h o d Minimum M i n i m u m Required R e q u i r e d Value V a l u e Compressive C o m p r e s s i v e Strength S t r e n g t h ASTM A S T M C109 C 1 0 9 > > 12000 1 2 0 0 0 psig p s i g / / 827.37 8 2 7 . 3 7 barg b a r g Dielectric D i e l e c t r i c Strength S t r e n g t h ASTM A S T M D149 D 1 4 9 > > 485 4 8 5 vols v o l s / / mil m i l Adhesion A d h e s i o n to t o Barge B a r g e Steel S t e e l ASTM A S T M D4541 D 4 5 4 1 > > 2500 2 5 0 0 psig p s i g / / 172.37 1 7 2 . 3 7 barg b a r g Impact I m p a c t Resistance R e s i s t a n c e (film ( f i l m thickness t h i c k n e s s 40 4 0 mils) m i l s ) ASTM A S T M G14 G 1 4 > > 50 5 0 inch-lbs i n c h - l b s Taber T a b e r Abrasion A b r a s i o n Resistance R e s i s t a n c e Wear W e a r Cycles C y c l e s CS-17 C S - 1 7 Wheel, W h e e l , 1 1 k k g g ASTM A S T M D4060 D 4 0 6 0 ≤ ≤ 90 9 0 mg m g / / 1000 1 0 0 0 cycles c y c l e s Hardness H a r d n e s s Shore S h o r e D D ASTM A S T M D2240 D 2 2 4 0 > > 80 8 0 Cathodic C a t h o d i c Disbondment D i s b o n d m e n t 30 3 0 Days D a y s @ @ 23°C 2 3 ° C 30 3 0 Days D a y s @ @ 95°C 9 5 ° C ASTM A S T M G8 G 8 ASTM A S T M G42 G 4 2 < < 5 5 mm m m <10 < 1 0 mm m m Appendix A p p e n d i x Table T a b l e 3.4 3 . 4 Painting P a i n t i n g System S y s t e m A5 A 5 PQT P Q T Requirements R e q u i r e m e n t s Activity A c t i v i t y Description D e s c r i p t i o n PQT P Q T Frequency F r e q u e n c y Pipe P i p e Receipt R e c e i p t and a n d Visual V i s u a l Inspection I n s p e c t i o n Pipe P i p e Number N u m b e r Recorded R e c o r d e d for f o r All A l l 5 5 Pipes P i p e s Washing W a s h i n g of o f Casing C a s i n g Thread T h r e a d and a n d Thread T h r e a d Protector P r o t e c t o r All A l l Pipes P i p e s Visual V i s u a l Inspection I n s p e c t i o n of o f the t h e Casing C a s i n g Thread T h r e a d and a n d Seal S e a l Area A r e a After A f t e r Washing W a s h i n g All A l l 5 5 Pipes P i p e s Storage S t o r a g e of o f Washed W a s h e d Pipes P i p e s All A l l 5 5 Pipes P i p e s Visual V i s u a l Inspection I n s p e c t i o n All A l l 5 5 Pipes P i p e s Hot H o t Water W a t e r Bath B a t h All A l l 5 5 Pipes P i p e s Check C h e c k Pipe P i p e Temperature T e m p e r a t u r e and a n d Climatic C l i m a t i c Conditions C o n d i t i o n s All A l l Pipes P i p e s Abrasive A b r a s i v e Material M a t e r i a l Contamination C o n t a m i n a t i o n Test T e s t Once O n c e per p e r shift s h i f t Abrasive A b r a s i v e Material M a t e r i a l Conductivity C o n d u c t i v i t y Test T e s t Once O n c e per p e r shift s h i f t Thread T h r e a d Protector P r o t e c t o r Insertion I n s e r t i o n Prior P r i o r to t o Abrasive A b r a s i v e Blast B l a s t Cleaning C l e a n i n g All A l l Pipes P i p e s Compressed C o m p r e s s e d Air A i r Supply S u p p l y Start S t a r t of o f PQT P Q T Cleaning C l e a n i n g of o f Internal I n t e r n a l Surface S u r f a c e of o f Blast B l a s t Cleaned C l e a n e d Pipe. P i p e . All A l l Pipes P i p e s Surface S u r f a c e Profile P r o f i l e 5 5 Pipes P i p e s Inspection I n s p e c t i o n of o f Thread T h r e a d and a n d Seal S e a l Area A r e a (After ( A f t e r Blast B l a s t Cleaning) C l e a n i n g ) 5 5 Pipes P i p e s Abrasive A b r a s i v e Blast B l a s t Cleaned C l e a n e d Pipe P i p e Surface S u r f a c e Visual V i s u a l Standard S t a n d a r d 5 5 Pipes P i p e s Steel S t e e l Surface S u r f a c e Defects D e f e c t s 5 5 Pipes P i p e s Inspection I n s p e c t i o n of o f Internal I n t e r n a l Surface S u r f a c e of o f the t h e Pipe P i p e 5 5 Pipes P i p e s AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 101 1 0 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Activity A c t i v i t y Description D e s c r i p t i o n PQT P Q T Frequency F r e q u e n c y Non-conforming N o n - c o n f o r m i n g Steel S t e e l Surface S u r f a c e If I f required r e q u i r e d Surface S u r f a c e Dust D u s t Level L e v e l 5 5 Pipes P i p e s Surface S u r f a c e Chlorides C h l o r i d e s (Salt ( S a l t Test) T e s t ) 5 5 Pipes P i p e s Elapsed E l a p s e d Time T i m e From F r o m Abrasive A b r a s i v e Blast B l a s t to t o Acid A c i d Application A p p l i c a t i o n 5 5 Pipes P i p e s Contact C o n t a c t Time T i m e of o f the t h e Phosphoric P h o s p h o r i c Acid A c i d Treatment T r e a t m e n t Start S t a r t of o f PQT P Q T pH p H of o f the t h e Phosphoric P h o s p h o r i c Acid A c i d Treatment T r e a t m e n t Start S t a r t of o f PQT P Q T pH p H of o f the t h e Rinse R i n s e Water W a t e r on o n the t h e Pipe P i p e Start S t a r t of o f PQT P Q T Conductivity C o n d u c t i v i t y of o f the t h e Rinse R i n s e Water W a t e r Start S t a r t of o f PQT P Q T Pre-Heat P r e - H e a t All A l l 5 5 Pipes P i p e s Dry D r y Film F i l m Thickness T h i c k n e s s of o f the t h e Two T w o Combined C o m b i n e d Layers L a y e r s All A l l 5 5 Pipes P i p e s Installation I n s t a l l a t i o n of o f Centralizers C e n t r a l i z e r s and a n d Stop S t o p Collars C o l l a r s All A l l 5 5 Pipes P i p e s Holiday H o l i d a y Detection D e t e c t i o n All A l l 5 5 Pipes P i p e s Visual V i s u a l Inspection I n s p e c t i o n of o f the t h e Finished F i n i s h e d Coating C o a t i n g and a n d Ensure E n s u r e Contamination C o n t a m i n a t i o n free f r e e from f r o m Pin P i n End E n d and a n d Box B o x End E n d Threads T h r e a d s All A l l 5 5 Pipes P i p e s Visual V i s u a l Inspection I n s p e c t i o n of o f the t h e Casing C a s i n g Thread T h r e a d and a n d Seal S e a l Area A r e a After A f t e r Coating C o a t i n g All A l l Pipes P i p e s Final F i n a l Inspection I n s p e c t i o n of o f Thread T h r e a d and a n d Seal S e a l Area A r e a and a n d Installation I n s t a l l a t i o n of o f Thread T h r e a d Protector P r o t e c t o r All A l l Pipes P i p e s Adhesion A d h e s i o n Test T e s t 1 1 test t e s t / / joint. j o i n t . To T o be b e done d o n e in i n all a l l PQT P Q T pipes p i p e s DSC D S C Test T e s t 1 1 test t e s t Cathodic C a t h o d i c Disbondment D i s b o n d m e n t 1 1 Test T e s t - - PQT P Q T Only O n l y Repair R e p a i r If I f required r e q u i r e d Installation I n s t a l l a t i o n of o f Separators S e p a r a t o r s (Polypropylene ( P o l y p r o p y l e n e Ropes) R o p e s ) All A l l coated c o a t e d pipes p i p e s Impact I m p a c t Resistance R e s i s t a n c e 1 1 Test T e s t - - PQT P Q T Only O n l y Flexibility F l e x i b i l i t y 1 1 Test T e s t - - PQT P Q T Only O n l y 24 2 4 Hour H o u r Cathodic C a t h o d i c Disbondment D i s b o n d m e n t 1 1 Test T e s t - - PQT P Q T Only O n l y Notes N o t e s for f o r Appendix A p p e n d i x Table T a b l e 3.3 3 . 3 and a n d Appendix A p p e n d i x Table T a b l e 3.4. 3 . 4 . 1. 1 . The T h e fully f u l l y cured c u r e d coating c o a t i n g shall s h a l l be b e 100% 1 0 0 % holiday h o l i d a y tested t e s t e d according a c c o r d i n g to t o NACE N A C E SP0188 S P 0 1 8 8 and a n d shall s h a l l be b e free f r e e of o f holidays. h o l i d a y s . 2. 2 . A A detailed d e t a i l e d application a p p l i c a t i o n procedure, p r o c e d u r e , coating c o a t i n g repair r e p a i r procedure p r o c e d u r e and a n d project p r o j e c t specific s p e c i f i c ITP I T P shall s h a l l be b e submitted s u b m i t t e d for f o r COMPANY’s C O M P A N Y ’ s approval a p p r o v a l prior p r i o r to t o commencement. c o m m e n c e m e n t . 3. 3 . The T h e approved a p p r o v e d application a p p l i c a t i o n procedure p r o c e d u r e and a n d coating c o a t i n g products p r o d u c t s shall s h a l l be b e qualified q u a l i f i e d by b y PQT. P Q T . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 102 1 0 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} 4. 4 . The T h e coated c o a t e d pipes p i p e s shall s h a l l be b e protected p r o t e c t e d by b y appropriate a p p r o p r i a t e means m e a n s during d u r i n g storage s t o r a g e against a g a i n s t UV U V for f o r approximately a p p r o x i m a t e l y one o n e year. y e a r . 5. 5 . The T h e collar c o l l a r / / sleeve s l e e v e passing p a s s i n g test t e s t over o v e r the t h e coated c o a t e d casings c a s i n g s shall s h a l l be b e carried c a r r i e d to t o control c o n t r o l the t h e maximum m a x i m u m 1100 1 1 0 0 µm µ m DFT. D F T . 6. 6 . Defects D e f e c t s in i n the t h e finished f i n i s h e d coating c o a t i n g due d u e to t o holiday h o l i d a y testing, t e s t i n g , application a p p l i c a t i o n process, p r o c e s s , transportation, t r a n s p o r t a t i o n , handling h a n d l i n g and a n d storage s t o r a g e in i n the t h e coating c o a t i n g plant p l a n t or o r in i n the t h e storage s t o r a g e area a r e a as a s well w e l l as a s those t h o s e which w h i c h have h a v e been b e e n subjected s u b j e c t e d to t o destructive d e s t r u c t i v e testing t e s t i n g shall s h a l l be b e repaired r e p a i r e d to t o approve a p p r o v e repair r e p a i r procedure. p r o c e d u r e . 7. 7 . The T h e defect d e f e c t area a r e a shall s h a l l not n o t exceed e x c e e d 10 1 0 cm2 c m 2 and a n d the t h e total t o t a l number n u m b e r of o f defects d e f e c t s / / holidays h o l i d a y s being b e i n g repaired r e p a i r e d shall s h a l l not n o t exceed e x c e e d one o n e defect d e f e c t per p e r meter m e t e r length l e n g t h of o f pipe p i p e unless u n l e s s otherwise o t h e r w i s e specified. s p e c i f i e d . If I f the t h e size s i z e or o r number n u m b e r of o f defects d e f e c t s exceeds e x c e e d s these t h e s e limits l i m i t s the t h e affected a f f e c t e d pipe p i p e shall s h a l l be b e stripped s t r i p p e d and a n d recoated. r e c o a t e d . 8. 8 . Holidays H o l i d a y s and a n d areas a r e a s requiring r e q u i r i n g small s m a l l spot s p o t repairs r e p a i r s shall s h a l l be b e cleaned c l e a n e d by b y a a surface s u r f a c e grinder g r i n d e r or o r by b y disc d i s c sanding s a n d i n g the t h e areas a r e a s with w i t h medium m e d i u m grit g r i t (80 ( 8 0 to t o 100) 1 0 0 ) Carborundum C a r b o r u n d u m Emery E m e r y Cloth, C l o t h , to t o remove r e m o v e dirt, d i r t , scale, s c a l e , rust, r u s t , damaged d a m a g e d coating c o a t i n g or o r any a n y other o t h e r foreign f o r e i g n material. m a t e r i a l . All A l l dust d u s t produced p r o d u c e d by b y the t h e cleaning c l e a n i n g and a n d feathering f e a t h e r i n g shall s h a l l be b e wiped w i p e d off o f f with w i t h an a n appropriate a p p r o p r i a t e solvent s o l v e n t soaked s o a k e d cloth c l o t h before b e f o r e patching p a t c h i n g commences. c o m m e n c e s . 9. 9 . All A l l pipes p i p e s that t h a t have h a v e been b e e n repaired r e p a i r e d shall s h a l l be b e fully f u l l y re-examined r e - e x a m i n e d in i n accordance a c c o r d a n c e with w i t h the t h e ITP I T P and a n d QC Q C procedures. p r o c e d u r e s . 10. 1 0 . Any A n y colour c o l o u r shade s h a d e other o t h e r than t h a n Black B l a c k is i s acceptable. a c c e p t a b l e . 11. 1 1 . The T h e outer o u t e r conductor c o n d u c t o r pipes p i p e s shall s h a l l be b e coated c o a t e d from f r o m Xmas X m a s tree t r e e top t o p flange f l a n g e till t i l l sea s e a bed. b e d . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 103 1 0 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} EXTERNAL E X T E R N A L PROTECTION P R O T E C T I O N FOR F O R FASTENERS F A S T E N E R S Applicable A p p l i c a b l e ADNOC A D N O C Business B u s i n e s s Group G r o u p specifications s p e c i f i c a t i o n s shall s h a l l form f o r m part p a r t of o f 0 0 where w h e r e they t h e y are a r e specifically s p e c i f i c a l l y indicated i n d i c a t e d as a s applicable a p p l i c a b l e in i n the t h e Purchase P u r c h a s e Order. O r d e r . Otherwise, O t h e r w i s e , the t h e following f o l l o w i n g shall s h a l l apply. a p p l y . External E x t e r n a l Fastener F a s t e n e r Coating C o a t i n g External E x t e r n a l fasteners f a s t e n e r s (bolts, ( b o l t s , studs s t u d s and a n d nuts) n u t s ) shall s h a l l be b e coated c o a t e d with w i t h a a fluorocarbon f l u o r o c a r b o n polymer p o l y m e r system s y s t e m to t o be b e approved a p p r o v e d by b y COMPANY. C O M P A N Y . Bolting B o l t i n g shall s h a l l be b e accomplished a c c o m p l i s h e d using u s i n g the t h e special s p e c i a l tools t o o l s and a n d the t h e instructions i n s t r u c t i o n s as a s supplied s u p p l i e d by b y the t h e approved a p p r o v e d VENDOR. V E N D O R . It I t is i s the t h e CONTRACTOR’s C O N T R A C T O R ’ s responsibility r e s p o n s i b i l i t y to t o perform p e r f o r m the t h e necessary n e c e s s a r y investigation i n v e s t i g a t i o n and a n d to t o advise a d v i s e the t h e outcome o u t c o m e to t o COMPANY. C O M P A N Y . General G e n e r a l clarification c l a r i f i c a t i o n as a s to t o the t h e extent e x t e n t to t o which w h i c h the t h e requirement r e q u i r e m e n t is i s applicable a p p l i c a b l e is i s as a s follows: f o l l o w s : Included: I n c l u d e d : Excluded: E x c l u d e d : All A l l external e x t e r n a l flanged f l a n g e d connections c o n n e c t i o n s with w i t h carbon c a r b o n steel s t e e l and a n d stainless s t a i n l e s s steel s t e e l bolting b o l t i n g (shop ( s h o p and a n d field f i e l d assembled), a s s e m b l e d ) , including i n c l u d i n g insulated i n s u l a t e d flange f l a n g e bolting b o l t i n g where w h e r e the t h e service s e r v i c e temperature t e m p e r a t u r e is i s less l e s s than t h a n 200°C. 2 0 0 ° C . Equipment E q u i p m e n t bolting b o l t i n g that t h a t requires r e q u i r e s removal r e m o v a l for f o r scheduled s c h e d u l e d maintenance m a i n t e n a n c e and a n d inspection. i n s p e c t i o n . All A l l structural s t r u c t u r a l bolting. b o l t i n g . Fasteners F a s t e n e r s / / bolts b o l t s used u s e d in i n assembly a s s e m b l y of o f various v a r i o u s components c o m p o n e n t s within w i t h i n MANUFACTURER’s M A N U F A C T U R E R ’ s standard s t a n d a r d equipment, e q u i p m e n t , miscellaneous m i s c e l l a n e o u s standard s t a n d a r d valve v a l v e assemblies a s s e m b l i e s and a n d instrumentation. i n s t r u m e n t a t i o n . CONTRACTOR C O N T R A C T O R shall s h a l l review r e v i e w MANUFACTURER’s M A N U F A C T U R E R ’ s standard s t a n d a r d coating c o a t i n g for f o r its i t s suitability s u i t a b i l i t y in i n the t h e specified s p e c i f i e d jobsite j o b s i t e conditions, c o n d i t i o n s , on o n case-by- c a s e - b y - case c a s e basis. b a s i s . CRA C R A fasteners. f a s t e n e r s . Insulated I n s u l a t e d flange f l a n g e bolting b o l t i n g above a b o v e 200°C. 2 0 0 ° C . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 104 1 0 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} POWDER P O W D E R COATING C O A T I N G Powder P o w d e r Coating C o a t i n g Powder P o w d e r coating c o a t i n g is i s included i n c l u d e d as a s an a n alternative a l t e r n a t i v e where w h e r e approved a p p r o v e d by b y COMPANY, C O M P A N Y , and a n d shall s h a l l be b e highly h i g h l y durable. d u r a b l e . Powder P o w d e r Coating C o a t i n g for f o r an a n external e x t e r n a l setting s e t t i n g shall s h a l l be b e suitable s u i t a b l e for f o r a a CX C X environment e n v i r o n m e n t and a n d be b e a a minimum m i n i m u m of o f 100 1 0 0 µm µ m DFT. D F T . Powder P o w d e r Coating C o a t i n g within w i t h i n an a n internal i n t e r n a l setting s e t t i n g shall s h a l l be b e MANUFACTURER's M A N U F A C T U R E R ' s / / SUPPLIER's S U P P L I E R ' s standard, s t a n d a r d , and a n d approved a p p r o v e d by b y COMPANY. C O M P A N Y . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 105 1 0 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} SAFETY S A F E T Y COLOUR C O L O U R CODING C O D I N G AND A N D IDENTIFICATION I D E N T I F I C A T I O N - - GAS G A S PROCESSING P R O C E S S I N G Equipment E q u i p m e n t and a n d Piping P i p i n g Safety S a f e t y colour c o l o u r coding c o d i n g and a n d identification i d e n t i f i c a t i o n of o f equipment e q u i p m e n t and a n d piping p i p i n g shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h this t h i s specification. s p e c i f i c a t i o n . Finish F i n i s h colours c o l o u r s shall s h a l l match m a t c h the t h e following f o l l o w i n g standard s t a n d a r d colours c o l o u r s for f o r the t h e designated d e s i g n a t e d items. i t e m s . Coating C o a t i n g MANUFACTURERs M A N U F A C T U R E R s shall s h a l l use u s e the t h e German G e r m a n colour c o l o u r standard s t a n d a r d numbers, n u m b e r s , RAL R A L 840-HR, 8 4 0 - H R , for f o r selecting s e l e c t i n g the t h e appropriate a p p r o p r i a t e finish f i n i s h colours. c o l o u r s . The T h e following f o l l o w i n g Appendix A p p e n d i x Table T a b l e 6.5 6 . 5 lists l i s t s basic b a s i c piping p i p i n g systems, s y s t e m s , equipment, e q u i p m e n t , and a n d the t h e required r e q u i r e d finish f i n i s h colour c o l o u r for f o r that t h a t particular p a r t i c u l a r piping p i p i n g system s y s t e m and a n d major m a j o r equipment e q u i p m e n t type. t y p e . Any A n y item i t e m that t h a t is i s not n o t listed l i s t e d below, b e l o w , but b u t is i s part p a r t of o f this t h i s project, p r o j e c t , shall s h a l l be b e brought b r o u g h t to t o the t h e attention a t t e n t i o n of o f the t h e CONTRACTOR C O N T R A C T O R for f o r selection s e l e c t i o n of o f the t h e finish f i n i s h colour c o l o u r and a n d exact e x a c t colour c o l o u r coding c o d i n g and a n d marking m a r k i n g requirements. r e q u i r e m e n t s . Before B e f o r e execution e x e c u t i o n of o f painting p a i n t i n g work w o r k for f o r colour c o l o u r coding, c o d i n g , specified s p e c i f i e d colour c o l o u r codes c o d e s including i n c l u d i n g letter l e t t e r sizes, s i z e s , safety s a f e t y slogans, s l o g a n s , and a n d logos, l o g o s , the t h e COMPANY’s C O M P A N Y ’ s approval a p p r o v a l shall s h a l l be b e obtained o b t a i n e d before b e f o r e applying a p p l y i n g colour c o l o u r codes. c o d e s . There T h e r e shall s h a l l be b e no n o cost c o s t impact i m p a c t to t o the t h e COMPANY C O M P A N Y due d u e to t o discrepancies d i s c r e p a n c i e s or o r changes c h a n g e s in i n the t h e colour c o l o u r scheme, s c h e m e , lettering, l e t t e r i n g , or o r logo, l o g o , as a s specified s p e c i f i e d being b e i n g different d i f f e r e n t from f r o m actual a c t u a l site s i t e requirements r e q u i r e m e n t s as a s this t h i s work w o r k shall s h a l l be b e considered c o n s i d e r e d part p a r t of o f detailed d e t a i l e d engineering. e n g i n e e r i n g . Appendix A p p e n d i x Table T a b l e 6.5 6 . 5 Required R e q u i r e d Safety S a f e t y and a n d Identification I d e n t i f i c a t i o n Colour C o l o u r Coding C o d i n g - - Gas G a s Processing P r o c e s s i n g Description D e s c r i p t i o n Colour C o l o u r Colour C o l o u r Number N u m b e r Piping P i p i n g Process P r o c e s s and a n d Utility U t i l i t y Piping P i p i n g (other ( o t h e r than t h a n services s e r v i c e s listed l i s t e d below) b e l o w ) Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Instrument I n s t r u m e n t and a n d Plant P l a n t Air A i r (plant ( p l a n t air a i r shall s h a l l have h a v e a a Pure P u r e White W h i t e (RAL ( R A L 9010) 9 0 1 0 ) band b a n d 150 1 5 0 mm m m long l o n g @ @ 30 3 0 M M intervals) i n t e r v a l s ) Potable P o t a b l e Water W a t e r (potable ( p o t a b l e water w a t e r shall s h a l l have h a v e a a Gentian G e n t i a n Blue B l u e (RAL ( R A L 5010) 5 0 1 0 ) band b a n d 150 1 5 0 mm m m long l o n g @ @ 30 3 0 M M intervals) i n t e r v a l s ) Light L i g h t Blue B l u e RAL R A L 5012 5 0 1 2 May M a y Green G r e e n RAL R A L 6017 6 0 1 7 Fire F i r e Water W a t e r Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Sea S e a Water W a t e r Pine P i n e Green G r e e n RAL R A L 6028 6 0 2 8 Acids A c i d s and a n d Alkalis A l k a l i s Red R e d Lilac L i l a c RAL R A L 4001 4 0 0 1 Control C o n t r o l Valves V a l v e s (Actuator ( A c t u a t o r Only) O n l y ) and a n d Relief R e l i e f Valves V a l v e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Gas G a s Transmission T r a n s m i s s i o n Piping P i p i n g Pure P u r e White W h i t e RAL R A L 9010 9 0 1 0 Liquid L i q u i d Transmission T r a n s m i s s i o n Piping P i p i n g White W h i t e Aluminium A l u m i n i u m RAL R A L 9006 9 0 0 6 Equipment E q u i p m e n t - - Furnaces F u r n a c e s Furnace F u r n a c e Casing C a s i n g and a n d Attached A t t a c h e d Steel S t e e l Work W o r k Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Steel S t e e l Work W o r k Not N o t Connected C o n n e c t e d Tarpaulin T a r p a u l i n Grey G r e y RAL R A L 7010 7 0 1 0 Stacks S t a c k s and a n d Flue F l u e Duct D u c t (Note ( N o t e 3) 3 ) White W h i t e Aluminium A l u m i n i u m RAL R A L 9006 9 0 0 6 Top T o p of o f Stack S t a c k (Note ( N o t e 3) 3 ) Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Ladders L a d d e r s and a n d Walkways W a l k w a y s Tarpaulin T a r p a u l i n Grey G r e y RAL R A L 7010 7 0 1 0 Handrail H a n d r a i l Assemblies A s s e m b l i e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 106 1 0 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Description D e s c r i p t i o n Colour C o l o u r Colour C o l o u r Number N u m b e r Equipment E q u i p m e n t - - Air A i r Coolers C o o l e r s Surfaces S u r f a c e s Operating O p e r a t i n g from f r o m Ambient A m b i e n t to t o 93°C 9 3 ° C Tarpaulin T a r p a u l i n Grey G r e y RAL R A L 7010 7 0 1 0 Surfaces S u r f a c e s Operating O p e r a t i n g from f r o m 94°C 9 4 ° C to t o 538°C 5 3 8 ° C White W h i t e Aluminium A l u m i n i u m RAL R A L 9006 9 0 0 6 Equipment E q u i p m e n t - - Miscellaneous M i s c e l l a n e o u s Columns, C o l u m n s , Vessels, V e s s e l s , Exchangers, E x c h a n g e r s , Boilers B o i l e r s and a n d N2 N 2 Storage S t o r a g e Vessels V e s s e l s (COMPANY ( C O M P A N Y Owned) O w n e d ) Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Spheres S p h e r e s Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 H2 H 2 Storage S t o r a g e Vessels V e s s e l s (COMPANY ( C O M P A N Y Owned) O w n e d ) Ochre O c h r e Yellow Y e l l o w RAL R A L 1024 1 0 2 4 Ejectors E j e c t o r s and a n d Filters F i l t e r s Pure P u r e Orange O r a n g e RAL R A L 2004 2 0 0 4 Relief R e l i e f Valves V a l v e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Actuators A c t u a t o r s of o f Control C o n t r o l Valves V a l v e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Gas G a s Storage S t o r a g e (COMPANY ( C O M P A N Y Owned) O w n e d ) Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Nitrogen N i t r o g e n (Temp. ( T e m p . Above A b o v e 80°C) 8 0 ° C ) Filling F i l l i n g Station, S t a t i o n , Chain C h a i n Blocks, B l o c k s , Overhead O v e r h e a d Crane C r a n e Assembly A s s e m b l y and a n d Body, B o d y , Guide G u i d e Beam, B e a m , Mobile M o b i l e Cranes C r a n e s and a n d Forklifts, F o r k l i f t s , Push P u s h Buttons B u t t o n s Signal S i g n a l White W h i t e and a n d RAL R A L 9003 9 0 0 3 and a n d Golden G o l d e n Yellow Y e l l o w Band B a n d RAL R A L 1004 1 0 0 4 Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Fire F i r e Trucks T r u c k s Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Truck T r u c k Loading L o a d i n g Arms A r m s Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Air A i r Conditioning C o n d i t i o n i n g System S y s t e m Pale P a l e Green G r e e n RAL R A L 6021 6 0 2 1 Workshop W o r k s h o p Equipment E q u i p m e n t Leaf L e a f Green G r e e n RAL R A L 6002 6 0 0 2 Extinguishers E x t i n g u i s h e r s - - Water W a t e r Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Extinguishers E x t i n g u i s h e r s - - Dry D r y Chemical C h e m i c a l Powder P o w d e r Gentian G e n t i a n Blue B l u e RAL R A L 5010 5 0 1 0 Extinguishers E x t i n g u i s h e r s - - Carbon C a r b o n Dioxide D i o x i d e (CO2) ( C O 2 ) Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Extinguishers E x t i n g u i s h e r s - - Halon H a l o n Pale P a l e Green G r e e n RAL R A L 6021 6 0 2 1 Extinguishers E x t i n g u i s h e r s - - Foam F o a m Cream C r e a m RAL R A L 9001 9 0 0 1 Structural S t r u c t u r a l Steel S t e e l External E x t e r n a l Steel S t e e l Work W o r k Tarpaulin T a r p a u l i n Grey G r e y RAL R A L 7010 7 0 1 0 Ladders, L a d d e r s , Walkways W a l k w a y s and a n d Supports S u p p o r t s Signal S i g n a l Grey G r e y RAL R A L 7004 7 0 0 4 Handrail H a n d r a i l Assemblies A s s e m b l i e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Protective P r o t e c t i v e Shelters S h e l t e r s Pigeon P i g e o n Blue B l u e RAL R A L 5014 5 0 1 4 Flare, F l a r e , Stack S t a c k Ladders, L a d d e r s , Platforms, P l a t f o r m s , etc. e t c . Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Steel S t e e l Work W o r k Not N o t Connected C o n n e c t e d to t o Casing C a s i n g Tarpaulin T a r p a u l i n Grey G r e y RAL R A L 7010 7 0 1 0 Machinery M a c h i n e r y Pumps P u m p s (Operating ( O p e r a t i n g up u p to t o 93°C 9 3 ° C and a n d Uninsulated), U n i n s u l a t e d ) , Compressors, C o m p r e s s o r s , Motors, M o t o r s , Blowers B l o w e r s Reseda R e s e d a Green G r e e n RAL R A L 6011 6 0 1 1 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 107 1 0 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Description D e s c r i p t i o n Colour C o l o u r Colour C o l o u r Number N u m b e r Pumps P u m p s (Insulated ( I n s u l a t e d and a n d Uninsulated U n i n s u l a t e d Operating O p e r a t i n g Above A b o v e 93°C) 9 3 ° C ) White W h i t e Aluminium A l u m i n i u m RAL R A L 9006 9 0 0 6 Turbines T u r b i n e s and a n d Associated A s s o c i a t e d Power P o w e r Generators G e n e r a t o r s Pure P u r e White W h i t e RAL R A L 9010 9 0 1 0 Filters F i l t e r s of o f Turbines T u r b i n e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Cranes C r a n e s and a n d Lifting L i f t i n g Tackle T a c k l e Lemon L e m o n Yellow Y e l l o w RAL R A L 1012 1 0 1 2 Workshop W o r k s h o p Machinery M a c h i n e r y Leaf L e a f Green G r e e n RAL R A L 6002 6 0 0 2 Coupling C o u p l i n g Guards G u a r d s Yellow Y e l l o w Orange O r a n g e RAL R A L 2000 2 0 0 0 A/C A / C Equipment E q u i p m e n t except e x c e p t ducts d u c t s Concrete C o n c r e t e Grey G r e y RAL R A L 7023 7 0 2 3 Tanks T a n k s Shell S h e l l - - Fixed F i x e d and a n d Floating F l o a t i n g Roof R o o f (Note ( N o t e 1) 1 ) Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 Roof R o o f - - Fixed F i x e d Roof R o o f Tanks T a n k s Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 Roof R o o f - - Floating F l o a t i n g Roof R o o f Tanks T a n k s Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 Mechanical M e c h a n i c a l Mixers M i x e r s Reseda R e s e d a Green G r e e n RAL R A L 6011 6 0 1 1 Electrical E l e c t r i c a l Equipment E q u i p m e n t Switch S w i t c h Boards B o a r d s Pale P a l e Green G r e e n RAL R A L 6021 6 0 2 1 Junction J u n c t i o n Boxes, B o x e s , Conduit C o n d u i t Lamp L a m p Standards, S t a n d a r d s , Push P u s h Buttons B u t t o n s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Transformers T r a n s f o r m e r s and a n d Motors M o t o r s Reseda R e s e d a Green G r e e n RAL R A L 6011 6 0 1 1 Street S t r e e t Light L i g h t Posts P o s t s and a n d Lighting L i g h t i n g Poles P o l e s (On ( O n Structures) S t r u c t u r e s ) Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Instrumentation I n s t r u m e n t a t i o n Boards B o a r d s Pale P a l e Green G r e e n RAL R A L 6021 6 0 2 1 Instruments I n s t r u m e n t s Reseda R e s e d a Green G r e e n RAL R A L 6011 6 0 1 1 Cable C a b l e Trays T r a y s and a n d Instrument I n s t r u m e n t Boxes B o x e s Sunshade S u n s h a d e Pure P u r e White W h i t e RAL R A L 9010 9 0 1 0 Actuators A c t u a t o r s of o f Fail F a i l Close C l o s e Control C o n t r o l Valves V a l v e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Actuators A c t u a t o r s of o f Fail F a i l Open O p e n Control C o n t r o l Valves V a l v e s Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 ESD E S D and a n d On O n - - Off O f f Valves: V a l v e s : Fail F a i l Open O p e n Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 ESD E S D and a n d On O n - - Off O f f Valves: V a l v e s : Fail F a i l Close C l o s e Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Motor M o t o r Operated O p e r a t e d Valves V a l v e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Actuator A c t u a t o r of o f Control C o n t r o l Valves V a l v e s Fail F a i l Open O p e n (For ( F o r Ruwais R u w a i s Plant) P l a n t ) Grass G r a s s Green G r e e n RAL R A L 6010 6 0 1 0 Actuator A c t u a t o r of o f Control C o n t r o l Valves V a l v e s Fail F a i l Close C l o s e (For ( F o r Ruwais R u w a i s Plant) P l a n t ) Sky S k y Blue B l u e RAL R A L 5015 5 0 1 5 Control C o n t r o l and a n d Itemized I t e m i z e d Valves V a l v e s (Valve ( V a l v e Body) B o d y ) Operating O p e r a t i n g Temperature T e m p e r a t u r e Below B e l o w 93° 9 3 ° C C (For ( F o r Ruwais R u w a i s Plant) P l a n t ) Control C o n t r o l and a n d Itemized I t e m i z e d Valves V a l v e s (Valve ( V a l v e Body) B o d y ) Operating O p e r a t i n g Temperature T e m p e r a t u r e Above A b o v e 93° 9 3 ° C C (For ( F o r Ruwais R u w a i s Plant) P l a n t ) Secured S e c u r e d Instrument. I n s t r u m e n t . Air A i r Buffer B u f f e r Vessel V e s s e l of o f Actuator A c t u a t o r (For ( F o r Ruwais R u w a i s Plant) P l a n t ) Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 White W h i t e Aluminium A l u m i n i u m RAL R A L 9006 9 0 0 6 Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Actuator A c t u a t o r of o f On O n / / Off O f f Valves V a l v e s (For ( F o r Ruwais R u w a i s Plant) P l a n t ) Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Instrumentation I n s t r u m e n t a t i o n Cable C a b l e Trays T r a y s / / Ladles L a d l e s / / Covers C o v e r s Reseda R e s e d a Green G r e e n RAL R A L 6011 6 0 1 1 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 108 1 0 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Description D e s c r i p t i o n Colour C o l o u r Colour C o l o u r Number N u m b e r Instrument I n s t r u m e n t Panels P a n e l s Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Cathodic C a t h o d i c Protection P r o t e c t i o n Test T e s t Stations S t a t i o n s Pipe P i p e for f o r Test T e s t Station S t a t i o n / / Post P o s t Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Head H e a d of o f Station S t a t i o n / / Post P o s t (FINK) ( F I N K ) Yellow Y e l l o w Orange O r a n g e RAL R A L 2000 2 0 0 0 Transformer T r a n s f o r m e r Rectifier R e c t i f i e r Unit U n i t Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Junction J u n c t i o n Box B o x Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Notes N o t e s for f o r Appendix A p p e n d i x Table T a b l e 6.5. 6 . 5 . 1. 1 . Stripes S t r i p e s shall s h a l l be b e applied a p p l i e d at a t the t h e top t o p in i n a a format f o r m a t as a s specified s p e c i f i e d by b y the t h e COMPANY. C O M P A N Y . COMPANY C O M P A N Y logos l o g o s / / safety s a f e t y slogans s l o g a n s shall s h a l l be b e painted p a i n t e d and a n d subject s u b j e c t to t o approval a p p r o v a l by b y the t h e COMPANY. C O M P A N Y . 2. 2 . Stack S t a c k size s i z e up u p to t o 3 3 m m diameter d i a m e t e r shall s h a l l be b e painted p a i n t e d with w i t h 3 3 bands b a n d s of o f 0.5 0 . 5 m m width w i d t h at a t a a gap g a p 2.0 2 . 0 m. m . For F o r larger l a r g e r diameter d i a m e t e r stack s t a c k the t h e band b a n d gap g a p will w i l l be b e 1.0 1 . 0 m. m . 3. 3 . Taller T a l l e r stack s t a c k shall s h a l l have h a v e blinking b l i n k i n g warning w a r n i n g light l i g h t as a s per p e r Aviation A v i a t i o n Authority A u t h o r i t y requirement. r e q u i r e m e n t . Appendix A p p e n d i x Table T a b l e 6.6 6 . 6 Gas G a s Cylinders C y l i n d e r s - - Gas G a s Processing P r o c e s s i n g Gas G a s Cylinder C y l i n d e r Body B o d y Cylinder C y l i n d e r Neck N e c k Cylinder C y l i n d e r Head H e a d Acetylene A c e t y l e n e Oxide O x i d e Red R e d RAL R A L 3009 3 0 0 9 Oxide O x i d e Red R e d RAL R A L 3009 3 0 0 9 Oxide O x i d e Red R e d RAL R A L 3009 3 0 0 9 Air A i r Reed R e e d Green G r e e n RAL R A L 6013 6 0 1 3 Reed R e e d Green G r e e n RAL R A L 6013 6 0 1 3 / / Reed R e e d Green G r e e n RAL R A L 6013 6 0 1 3 / / Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 Dia D i a Sectors S e c t o r s Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 Dia D i a Sectors S e c t o r s Ammonia A m m o n i a Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Zinc Z i n c Yellow Y e l l o w RAL R A L 1018 1 0 1 8 Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Argon A r g o n Water W a t e r Blue B l u e RAL R A L 5021 5 0 2 1 Water W a t e r Blue B l u e RAL R A L 5021 5 0 2 1 Water W a t e r Blue B l u e RAL R A L 5021 5 0 2 1 Chlorine C h l o r i n e Zinc Z i n c Yellow Y e l l o w RAL R A L 1018 1 0 1 8 Zinc Z i n c Yellow Y e l l o w RAL R A L 1018 1 0 1 8 Zinc Z i n c Yellow Y e l l o w RAL R A L 1018 1 0 1 8 Carbon C a r b o n Dioxide D i o x i d e Jet J e t Black B l a c k 9005 9 0 0 5 Reed R e e d Green G r e e n RAL R A L 6013 6 0 1 3 Reed R e e d Green G r e e n RAL R A L 6013 6 0 1 3 Hydrogen H y d r o g e n Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Nitrogen N i t r o g e n Reed R e e d Green G r e e n RAL R A L 6013 6 0 1 3 Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Oxygen O x y g e n Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Inergen I n e r g e n Low L o w CFC C F C Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Notes N o t e s for f o r Appendix A p p e n d i x Table T a b l e 6.6. 6 . 6 . 1. 1 . Cylinder C y l i n d e r contents c o n t e n t s can c a n also a l s o be b e easily e a s i l y identified i d e n t i f i e d by b y stencilling s t e n c i l l i n g the t h e chemical c h e m i c a l symbol s y m b o l or o r name n a m e of o f the t h e gas. g a s . 2. 2 . If I f desired d e s i r e d either e i t h e r or o r both b o t h methods m e t h o d s together t o g e t h e r can c a n be b e used u s e d to t o identify i d e n t i f y gases. g a s e s . 3. 3 . Red R e d indicates i n d i c a t e s flammable f l a m m a b l e gases. g a s e s . Yellow Y e l l o w denotes d e n o t e s toxic t o x i c gases. g a s e s . 4. 4 . Repainting R e p a i n t i n g is i s necessary n e c e s s a r y when w h e n external e x t e r n a l colour c o l o u r has h a s faded f a d e d visually. v i s u a l l y . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 109 1 0 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Piping P i p i n g Colour C o l o u r Coding C o d i n g Selected S e l e c t e d process p r o c e s s and a n d utility u t i l i t y piping p i p i n g will w i l l require r e q u i r e additional a d d i t i o n a l colour c o l o u r identification i d e n t i f i c a t i o n to t o be b e placed p l a c e d directly d i r e c t l y on o n the t h e coated c o a t e d piping p i p i n g or o r on o n insulation i n s u l a t i o n jacketing. j a c k e t i n g . Following F o l l o w i n g is i s a a list l i s t of o f such s u c h piping p i p i n g and a n d the t h e additional a d d i t i o n a l colour c o l o u r requirements: r e q u i r e m e n t s : Appendix A p p e n d i x Table T a b l e 6.7 6 . 7 Piping P i p i n g Colour C o l o u r Coding C o d i n g - - Gas G a s Processing P r o c e s s i n g Contents C o n t e n t s Identification I d e n t i f i c a t i o n Colour C o l o u r Band B a n d Colour C o l o u r Number N u m b e r Contents C o n t e n t s Code C o d e Utility U t i l i t y Water W a t e r Ultramarine U l t r a m a r i n e Blue B l u e RAL R A L 5002 5 0 0 2 UW U W Treated T r e a t e d Water W a t e r Light L i g h t Blue B l u e RAL R A L 5012 5 0 1 2 TW T W Low L o w Pressure P r e s s u r e Steam S t e a m Two T w o Tomato T o m a t o Red R e d Stripes S t r i p e s RAL R A L 3013 3 0 1 3 STL S T L Superheated S u p e r h e a t e d Low-Pressure L o w - P r e s s u r e Steam S t e a m High H i g h Pressure P r e s s u r e Steam S t e a m Three T h r e e Tomato T o m a t o Red R e d Stripes S t r i p e s Superheated S u p e r h e a t e d High-Pressure H i g h - P r e s s u r e Steam S t e a m Steam S t e a m Condensate C o n d e n s a t e High H i g h Pressure P r e s s u r e Steam S t e a m Condensate C o n d e n s a t e Medium M e d i u m Pressure P r e s s u r e Steam S t e a m Condensate C o n d e n s a t e Low L o w Pressure P r e s s u r e Steam S t e a m Condensate C o n d e n s a t e Fuel F u e l Gas G a s Low L o w Pressure P r e s s u r e Fuel F u e l Gas G a s Medium M e d i u m Pressure P r e s s u r e Fuel F u e l Gas G a s Five F i v e Tomato T o m a t o Red R e d Stripes S t r i p e s RAL R A L 3013 3 0 1 3 SLH S L H RAL R A L 3013 3 0 1 3 STH S T H Four F o u r Tomato T o m a t o Red R e d Stripes S t r i p e s RAL R A L 3013 3 0 1 3 STS S T S Ultramarine U l t r a m a r i n e Blue B l u e RAL R A L 5002 5 0 0 2 and a n d Signal S i g n a l White W h i t e and a n d RAL R A L 9003 9 0 0 3 Ultramarine U l t r a m a r i n e Blue B l u e RAL R A L 5002 5 0 0 2 and a n d Signal S i g n a l White W h i t e and a n d RAL R A L 9003 9 0 0 3 Ultramarine U l t r a m a r i n e Blue B l u e RAL R A L 5002 5 0 0 2 and a n d Signal S i g n a l White W h i t e and a n d RAL R A L 9003 9 0 0 3 Ultramarine U l t r a m a r i n e Blue B l u e RAL R A L 5002 5 0 0 2 and a n d Signal S i g n a l White W h i t e and a n d RAL R A L 9003 9 0 0 3 SC S C SCH S C H SCM S C M SCL S C L Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 FG F G and a n d Jet J e t Black B l a c k and a n d RAL R A L 9005 9 0 0 5 Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 FGL F G L and a n d Jet J e t Black B l a c k and a n d RAL R A L 9005 9 0 0 5 Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 FGM F G M and a n d Jet J e t Black B l a c k and a n d RAL R A L 9005 9 0 0 5 Fuel F u e l Gas G a s Sour S o u r Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 FGX F G X Hydrocarbon H y d r o c a r b o n Sulphur S u l p h u r Yellow Y e l l o w RAL R A L 1016 1 0 1 6 HC H C Hydrocarbon H y d r o c a r b o n Sour S o u r Mahogany M a h o g a n y Brown B r o w n RAL R A L 8016 8 0 1 6 HCX H C X Process P r o c e s s Liquid L i q u i d Mahogany M a h o g a n y Brown B r o w n RAL R A L 8016 8 0 1 6 PL P L Lean L e a n Solvent S o l v e n t (Lean ( L e a n Amine) A m i n e ) Ochre O c h r e Brown B r o w n RAL R A L 8001 8 0 0 1 LS L S Lean L e a n Solvent S o l v e n t (Lean ( L e a n MDEA) M D E A ) Ochre O c h r e Brown B r o w n RAL R A L 8001 8 0 0 1 LSM L S M AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 110 1 1 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Contents C o n t e n t s Identification I d e n t i f i c a t i o n Colour C o l o u r Band B a n d Colour C o l o u r Number N u m b e r Contents C o n t e n t s Code C o d e Acid A c i d Gas G a s Ochre O c h r e Yellow Y e l l o w RAL R A L 1024 1 0 2 4 AG A G Acid A c i d Gas G a s Sulphur S u l p h u r Ochre O c h r e Yellow Y e l l o w RAL R A L 1024 1 0 2 4 AGS A G S Acid A c i d Gas G a s Sour S o u r Ochre O c h r e Yellow Y e l l o w RAL R A L 1024 1 0 2 4 AGX A G X Sulphur S u l p h u r Liquid L i q u i d Honey H o n e y Yellow Y e l l o w RAL R A L 1005 1 0 0 5 SL S L Flare F l a r e (Hot) ( H o t ) Signal S i g n a l Violet V i o l e t RAL R A L 4008 4 0 0 8 FL F L Blow B l o w Down D o w n to t o Liquid L i q u i d Flare F l a r e Red R e d Lilac L i l a c RAL R A L 4001 4 0 0 1 BD B D Acid A c i d Gas G a s Flare F l a r e Ochre O c h r e Yellow Y e l l o w RAL R A L 1024 1 0 2 4 FAG F A G Lube L u b e Oil O i l System S y s t e m Yellow Y e l l o w Orange O r a n g e RAL R A L 2000 2 0 0 0 LO L O Nitrogen N i t r o g e n (Gas) ( G a s ) Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 N2 N 2 Plant P l a n t Air A i r Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 PA P A Instrument I n s t r u m e n t Air A i r Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 IA I A Potable P o t a b l e Water W a t e r May M a y Green G r e e n RAL R A L 6017 6 0 1 7 PW P W Boiler B o i l e r Feed F e e d Water W a t e r Light L i g h t Blue B l u e RAL R A L 5012 5 0 1 2 BFW B F W Boiler B o i l e r Water W a t e r Sewer S e w e r Light L i g h t Blue B l u e RAL R A L 5012 5 0 1 2 BWS B W S Closed C l o s e d Drain D r a i n Ochre O c h r e Brown B r o w n RAL R A L 8001 8 0 0 1 CD C D Closed C l o s e d Drain D r a i n Cryogenics C r y o g e n i c s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 and a n d Traffic T r a f f i c Purple P u r p l e and a n d RAL R A L 4006 4 0 0 6 Chemical C h e m i c a l Red R e d Lilac L i l a c RAL R A L 4001 4 0 0 1 CH C H Cooling C o o l i n g Water W a t e r Green G r e e n Blue B l u e RAL R A L 5001 5 0 0 1 CW C W CDC C D C Cooling C o o l i n g Water W a t e r Return R e t u r n Ultramarine U l t r a m a r i n e Blue B l u e RAL R A L 5002 5 0 0 2 CWR C W R Cooling C o o l i n g Water W a t e r Supply S u p p l y Sapphire S a p p h i r e Blue B l u e RAL R A L 5003 5 0 0 3 CWS C W S Demineralised D e m i n e r a l i s e d Water W a t e r Ultramarine U l t r a m a r i n e Blue B l u e RAL R A L 5002 5 0 0 2 DMW D M W Irrigation I r r i g a t i o n Water W a t e r Light L i g h t Blue B l u e RAL R A L 5012 5 0 1 2 IW I W Liquid L i q u i d Nitrogen N i t r o g e n Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 LN L N Methanol M e t h a n o l Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 MOH M O H Open O p e n Drain D r a i n Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 and a n d Vermillion V e r m i l l i o n and a n d RAL R A L 2002 2 0 0 2 Refrigerant R e f r i g e r a n t (Propane) ( P r o p a n e ) Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 RF R F Rich R i c h Solvent S o l v e n t Sour S o u r (Rich ( R i c h Amine) A m i n e ) Rich R i c h Solvent S o l v e n t Sour S o u r (Rich ( R i c h MDEA) M D E A ) OD O D Mahogany M a h o g a n y Brown B r o w n RAL R A L 8016 8 0 1 6 RSX R S X Mahogany M a h o g a n y Brown B r o w n RAL R A L 8016 8 0 1 6 RSM R S M Solvent S o l v e n t Drain D r a i n (MDEA) ( M D E A ) Ochre O c h r e Brown B r o w n RAL R A L 8001 8 0 0 1 SDM S D M Solvent S o l v e n t Drain D r a i n Ochre O c h r e Brown B r o w n RAL R A L 8001 8 0 0 1 SD S D Sour S o u r Water W a t e r May M a y Green G r e e n RAL R A L 6017 6 0 1 7 SW S W AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 111 1 1 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Contents C o n t e n t s Identification I d e n t i f i c a t i o n Colour C o l o u r Band B a n d Colour C o l o u r Number N u m b e r Contents C o n t e n t s Code C o d e Vent V e n t Traffic T r a f f i c Purple P u r p l e RAL R A L 4006 4 0 0 6 VE V E Water W a t e r Disposal D i s p o s a l Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 WD W D Water W a t e r Disposal D i s p o s a l Sour S o u r Light L i g h t Blue B l u e RAL R A L 5012 5 0 1 2 WDX W D X Diesel D i e s e l Fuel F u e l Yellow Y e l l o w Orange O r a n g e RAL R A L 2000 2 0 0 0 and a n d Gentian G e n t i a n Blue B l u e and a n d RAL R A L 5010 5 0 1 0 NGL N G L Mahogany M a h o g a n y Brown B r o w n RAL R A L 8016 8 0 1 6 NGL N G L Chlorine C h l o r i n e Gas G a s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 CG C G Regeneration R e g e n e r a t i o n Gas G a s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 RG R G Regeneration R e g e n e r a t i o n Gas G a s (Hot ( H o t and a n d Wet W e t / / Sour) S o u r ) Mahogany M a h o g a n y Brown B r o w n RAL R A L 8016 8 0 1 6 RGX R G X Cold C o l d Flare F l a r e Red R e d Lilac L i l a c RAL R A L 4001 4 0 0 1 FLC F L C Fire F i r e Water W a t e r No N o identification i d e n t i f i c a t i o n colour c o l o u r band, b a n d , full f u l l pipe p i p e Vermillion V e r m i l l i o n Fire F i r e Deluge D e l u g e No N o identification i d e n t i f i c a t i o n colour c o l o u r band, b a n d , full f u l l pipe p i p e Vermillion V e r m i l l i o n DF D F RAL R A L 2002 2 0 0 2 FW F W RAL R A L 2002 2 0 0 2 FD F D Chilled C h i l l e d Water W a t e r Black B l a c k Blue B l u e RAL R A L 5004 5 0 0 4 AC A C Area A r e a Drain D r a i n (Surface ( S u r f a c e Drainage) D r a i n a g e ) Light L i g h t Blue B l u e RAL R A L 5012 5 0 1 2 AD A D Ammonia A m m o n i a Red R e d Lilac L i l a c RAL R A L 4001 4 0 0 1 AV A V Blanket B l a n k e t Gas G a s Pure P u r e White W h i t e RAL R A L 9010 9 0 1 0 BG B G Caustic C a u s t i c Concentrated C o n c e n t r a t e d CAC C A C Caustic C a u s t i c Diluted D i l u t e d Red R e d Lilac L i l a c RAL R A L 4001 4 0 0 1 CAD C A D Process P r o c e s s Combustion C o m b u s t i o n Air A i r Ochre O c h r e Yellow Y e l l o w RAL R A L 1024 1 0 2 4 CBA C B A Caustic C a u s t i c Closed C l o s e d Drain D r a i n Red R e d Lilac L i l a c RAL R A L 4001 4 0 0 1 CCD C C D Sodium S o d i u m Hypochlorite H y p o c h l o r i t e Red R e d Lilac L i l a c RAL R A L 4001 4 0 0 1 CL C L Glycol G l y c o l Drain D r a i n Light L i g h t Clay C l a y Brown B r o w n RAL R A L 8003 8 0 0 3 GD G D Amine A m i n e / / Glycol G l y c o l Clay C l a y Brown B r o w n RAL R A L 8003 8 0 0 3 AM A M / / GL G L Glycol G l y c o l Sour S o u r Mahogany M a h o g a n y Brown B r o w n RAL R A L 8016 8 0 1 6 GLX G L X HC H C Drain D r a i n to t o Solvent S o l v e n t Recovery R e c o v e r y Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 HR H R Raw R a w Water W a t e r Brilliant B r i l l i a n t Blue B l u e RAL R A L 5007 5 0 0 7 RW R W Sewage S e w a g e Light L i g h t Blue B l u e RAL R A L 5012 5 0 1 2 SE S E Fresh F r e s h Solvent S o l v e n t (Fresh ( F r e s h MDEA) M D E A ) Ochre O c h r e Brown B r o w n RAL R A L 8001 8 0 0 1 SM S M Seal S e a l Oil O i l Yellow Y e l l o w Orange O r a n g e RAL R A L 2000 2 0 0 0 SO S O SRU S R U Solvent S o l v e n t Clay C l a y Brown B r o w n RAL R A L 8003 8 0 0 3 SSM S S M Treated T r e a t e d Acid A c i d Gas G a s Ochre O c h r e Yellow Y e l l o w RAL R A L 1024 1 0 2 4 TAG T A G AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 112 1 1 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Contents C o n t e n t s Identification I d e n t i f i c a t i o n Colour C o l o u r Band B a n d Colour C o l o u r Number N u m b e r Contents C o n t e n t s Code C o d e Wet W e t Fluid F l u i d Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 WF W F Wet W e t Fluid F l u i d Sour S o u r Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 WFX W F X Notes N o t e s for f o r Appendix A p p e n d i x Table T a b l e 6.7. 6 . 7 . 1. 1 . The T h e width w i d t h of o f the t h e identification i d e n t i f i c a t i o n colour c o l o u r band b a n d shall s h a l l be: b e : Up U p to t o 4" 4 " NPS N P S - - 100 1 0 0 mm m m Above A b o v e 4" 4 " NPS N P S - - Pipe P i p e Diameter D i a m e t e r x x 2 2 Flow F l o w Direction D i r e c t i o n Flow F l o w direction d i r e c t i o n shall s h a l l be b e indicated i n d i c a t e d by b y bands b a n d s as a s described d e s c r i b e d in i n Direction D i r e c t i o n by b y Bands, B a n d s , below. b e l o w . Arrows A r r o w s can c a n also a l s o be b e used u s e d to t o indicate i n d i c a t e the t h e flow f l o w direction d i r e c t i o n as a s described d e s c r i b e d in i n Directions D i r e c t i o n s by b y Arrows. A r r o w s . Direction D i r e c t i o n by b y Bands B a n d s The T h e coding c o d i n g shall s h a l l be b e arranged a r r a n g e d as a s indicated i n d i c a t e d in i n the t h e example e x a m p l e shown s h o w n in i n Appendix A p p e n d i x Figure F i g u r e 6.1 6 . 1 Appendix A p p e n d i x Figure F i g u r e 6.1 6 . 1 Piping P i p i n g Colour C o l o u r Coding C o d i n g Arrangement A r r a n g e m e n t - - Gas G a s Processing P r o c e s s i n g <- < - C C -> - > <- < - B B -> - > <---- < - - - - A A ----> - - - - > Letter L e t t e r Code C o d e Diameter D i a m e t e r CW C W / / L L / / G G / / V V ← ← Flow F l o w Direction D i r e c t i o n Letter L e t t e r Code C o d e First F i r s t two t w o letters l e t t e r s of o f this t h i s example e x a m p l e indicate i n d i c a t e contents c o n t e n t s (see ( s e e Appendix A p p e n d i x Table T a b l e 6.7). 6 . 7 ) . Last L a s t letter l e t t e r indicates i n d i c a t e s phase: p h a s e : L L = = Liquid L i q u i d phase p h a s e G G = = Gas G a s phase p h a s e V V = = Vapour V a p o u r phase p h a s e For F o r Dia D i a > > 4", 4 " , A A = = Dia D i a x x 2, 2 , B B = = Dia D i a x x 1/2 1 / 2 and a n d C C = = Dia D i a x x 1/2 1 / 2 up u p to t o maximum m a x i m u m widths w i d t h s equivalent e q u i v a l e n t to t o 18". 1 8 " . For F o r piping p i p i n g above a b o v e 18 1 8 inches i n c h e s diameter d i a m e t e r width, w i d t h , shall s h a l l be b e 18". 1 8 " . For F o r Dia D i a < < 4", 4 " , A A = = 100 1 0 0 mm, m m , B B = = 50 5 0 mm m m and a n d C C = = 25 2 5 mm. m m . Colour C o l o u r Band B a n d C C is i s located l o c a t e d on o n downstream d o w n s t r e a m side s i d e of o f Colour C o l o u r Band B a n d and a n d indicates i n d i c a t e s direction d i r e c t i o n of o f flow. f l o w . In I n case c a s e of o f bi-directional b i - d i r e c t i o n a l flow, f l o w , flow f l o w Band B a n d C C will w i l l be b e located l o c a t e d on o n each e a c h side s i d e of o f Band B a n d A. A . Where W h e r e two t w o colours c o l o u r s are a r e used u s e d for f o r quick q u i c k identification i d e n t i f i c a t i o n (such ( s u c h as a s for f o r steam, s t e a m , fuel f u e l gas, g a s , hydrogen, h y d r o g e n , etc.) e t c . ) the t h e following f o l l o w i n g procedure p r o c e d u r e will w i l l be b e adopted: a d o p t e d : Up U p to t o 4" 4 " Dia D i a Piping, P i p i n g , Band B a n d A A shall s h a l l be b e in i n alternating a l t e r n a t i n g circumferential c i r c u m f e r e n t i a l bands b a n d s and a n d Band B a n d C C shall s h a l l be b e the t h e predominant p r e d o m i n a n t colour. c o l o u r . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 113 1 1 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Above A b o v e 4" 4 " Dia D i a Piping, P i p i n g , Band B a n d A A and a n d Band B a n d C C shall s h a l l be b e in i n alternating a l t e r n a t i n g bands. b a n d s . Directions D i r e c t i o n s by b y Arrows A r r o w s Arrows A r r o w s shall s h a l l be b e used u s e d to t o indicate i n d i c a t e the t h e flow f l o w direction d i r e c t i o n of o f commodities c o m m o d i t i e s contained c o n t a i n e d in i n piping. p i p i n g . The T h e arrows a r r o w s shall s h a l l be b e white w h i t e or o r black b l a c k in i n colour c o l o u r to t o contrast c o n t r a s t with w i t h the t h e basic b a s i c colour c o l o u r of o f the t h e pipe. p i p e . The T h e following f o l l o w i n g sizes s i z e s are a r e recommended: r e c o m m e n d e d : Pipe P i p e 2" 2 " to t o 6" 6 " NPS, N P S , arrow a r r o w to t o fit f i t in i n a a 25 2 5 mm m m x x 100 1 0 0 mm m m rectangle. r e c t a n g l e . Pipe P i p e 8" 8 " NPS N P S and a n d larger, l a r g e r , arrow a r r o w to t o fit f i t in i n a a 50 5 0 mm m m x x 150 1 5 0 mm m m rectangle. r e c t a n g l e . Where W h e r e flow f l o w of o f the t h e commodity c o m m o d i t y is i s possible p o s s i b l e in i n either e i t h e r direction, d i r e c t i o n , two t w o arrows a r r o w s shall s h a l l be b e indicated i n d i c a t e d pointing p o i n t i n g in i n opposite o p p o s i t e directions. d i r e c t i o n s . Arrows A r r o w s and a n d band b a n d markings m a r k i n g s shall s h a l l be b e made m a d e at a t the t h e unit u n i t battery b a t t e r y limits l i m i t s and a n d at a t the t h e COMPANY C O M P A N Y designated d e s i g n a t e d locations. l o c a t i o n s . Colour C o l o u r The T h e code c o d e indications i n d i c a t i o n s shall s h a l l be b e painted p a i n t e d either e i t h e r in i n white w h i t e or o r in i n black b l a c k in i n order o r d e r to t o contrast c o n t r a s t clearly c l e a r l y with w i t h the t h e colour c o l o u r of o f paint p a i n t on o n the t h e pipe p i p e or o r equipment. e q u i p m e n t . For F o r insulated i n s u l a t e d lines, l i n e s , the t h e code c o d e indications i n d i c a t i o n s shall s h a l l be b e painted p a i n t e d over o v e r the t h e insulation i n s u l a t i o n jacket. j a c k e t . Labelling L a b e l l i n g Requirements R e q u i r e m e n t s For F o r piping p i p i n g and a n d equipment, e q u i p m e n t , full f u l l name n a m e or o r abbreviations a b b r e v i a t i o n s of o f chemical c h e m i c a l and a n d symbol s y m b o l of o f fluid f l u i d flowing f l o w i n g inside i n s i d e a a pipeline p i p e l i n e shall s h a l l be b e indicated. i n d i c a t e d . The T h e line l i n e number n u m b e r shall s h a l l also a l s o be b e painted p a i n t e d on o n the t h e pipelines. p i p e l i n e s . Line L i n e numbering n u m b e r i n g labels l a b e l s shall s h a l l be b e applied a p p l i e d to t o all a l l pipes p i p e s every e v e r y 30 3 0 m. m . For F o r equipment, e q u i p m e n t , the t h e name, n a m e , tag t a g number n u m b e r and a n d service s e r v i c e are a r e required r e q u i r e d to t o be b e painted. p a i n t e d . For F o r support s u p p o r t columns, c o l u m n s , Code C o d e indication i n d i c a t i o n in i n the t h e form f o r m of o f serial s e r i a l numbers n u m b e r s shall s h a l l be b e adopted a d o p t e d for f o r supporting s u p p o r t i n g columns c o l u m n s of o f concrete c o n c r e t e or o r structural s t r u c t u r a l steel. s t e e l . Numbers N u m b e r s shall s h a l l be b e provided p r o v i d e d by b y the t h e CONTRACTOR. C O N T R A C T O R . Size S i z e The T h e size s i z e of o f lettering l e t t e r i n g used u s e d for f o r code c o d e indications i n d i c a t i o n s on o n insulated i n s u l a t e d and a n d un-insulated u n - i n s u l a t e d piping p i p i n g is i s as a s follows. f o l l o w s . The T h e following f o l l o w i n g are a r e suggested s u g g e s t e d sizes s i z e s only o n l y and a n d may m a y be b e varied v a r i e d by b y the t h e COMPANY. C O M P A N Y . Item I t e m Size S i z e Letter L e t t e r Size S i z e Pipe P i p e 2" 2 " NPS N P S and a n d below b e l o w 25 2 5 mm m m letters l e t t e r s Pipe P i p e 3" 3 " to t o 6" 6 " NPS N P S 50 5 0 mm m m letters l e t t e r s Pipe P i p e 8" 8 " NPS N P S and a n d above a b o v e 80 8 0 mm m m letters l e t t e r s Process P r o c e s s Equipment E q u i p m e n t All A l l sizes s i z e s 100mm 1 0 0 m m to t o 300 3 0 0 mm m m letters l e t t e r s Tanks T a n k s and a n d Spheres S p h e r e s All A l l sizes s i z e s 500mm 5 0 0 m m to t o 1000 1 0 0 0 mm m m letters l e t t e r s AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 114 1 1 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} SAFETY S A F E T Y COLOUR C O L O U R CODING C O D I N G AND A N D IDENTIFICATION I D E N T I F I C A T I O N - - REFINING R E F I N I N G Equipment E q u i p m e n t and a n d Piping P i p i n g Safety S a f e t y colour c o l o u r coding c o d i n g and a n d identification i d e n t i f i c a t i o n of o f equipment e q u i p m e n t and a n d piping, p i p i n g , for f o r the t h e Ruwais R u w a i s Refinery, R e f i n e r y , shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h the t h e existing e x i s t i n g plant p l a n t standards s t a n d a r d s and a n d this t h i s specification. s p e c i f i c a t i o n . Finish F i n i s h colours c o l o u r s shall s h a l l match m a t c h the t h e following f o l l o w i n g standard s t a n d a r d colours c o l o u r s for f o r the t h e designated d e s i g n a t e d items. i t e m s . Coating C o a t i n g MANUFACTURERs M A N U F A C T U R E R s shall s h a l l use u s e the t h e German G e r m a n colour c o l o u r standard s t a n d a r d numbers, n u m b e r s , RAL R A L 840- 8 4 0 - HR, H R , for f o r selecting s e l e c t i n g the t h e appropriate a p p r o p r i a t e finish f i n i s h colours. c o l o u r s . The T h e following f o l l o w i n g chart c h a r t lists l i s t s basic b a s i c piping p i p i n g systems, s y s t e m s , equipment, e q u i p m e n t , and a n d the t h e required r e q u i r e d finish f i n i s h colour c o l o u r for f o r that t h a t particular p a r t i c u l a r piping p i p i n g system s y s t e m and a n d major m a j o r equipment e q u i p m e n t type. t y p e . Any A n y item i t e m that t h a t is i s not n o t listed l i s t e d below, b e l o w , but b u t is i s part p a r t of o f this t h i s project, p r o j e c t , shall s h a l l be b e brought b r o u g h t to t o the t h e attention a t t e n t i o n of o f the t h e CONTRACTOR C O N T R A C T O R for f o r selection s e l e c t i o n of o f the t h e finish f i n i s h colour c o l o u r and a n d exact e x a c t colour c o l o u r coding c o d i n g and a n d marking m a r k i n g requirements. r e q u i r e m e n t s . Before B e f o r e execution e x e c u t i o n of o f painting p a i n t i n g work w o r k for f o r colour c o l o u r coding, c o d i n g , specified s p e c i f i e d colour c o l o u r codes c o d e s including i n c l u d i n g letter l e t t e r sizes, s i z e s , safety s a f e t y slogans, s l o g a n s , and a n d logos l o g o s shall s h a l l be b e compared c o m p a r e d with w i t h the t h e existing e x i s t i n g plant p l a n t piping p i p i n g and a n d equipment. e q u i p m e n t . COMPANY C O M P A N Y approval a p p r o v a l shall s h a l l be b e obtained o b t a i n e d before b e f o r e applying a p p l y i n g colour c o l o u r codes. c o d e s . There T h e r e shall s h a l l be b e no n o cost c o s t impact i m p a c t to t o the t h e COMPANY C O M P A N Y due d u e to t o discrepancies d i s c r e p a n c i e s or o r changes c h a n g e s in i n the t h e colour c o l o u r scheme, s c h e m e , lettering, l e t t e r i n g , or o r logo, l o g o , as a s specified s p e c i f i e d being b e i n g different d i f f e r e n t from f r o m actual a c t u a l site s i t e requirements r e q u i r e m e n t s as a s this t h i s work w o r k shall s h a l l be b e considered c o n s i d e r e d part p a r t of o f detailed d e t a i l e d engineering. e n g i n e e r i n g . SUB-CONTRACTOR S U B - C O N T R A C T O R standard s t a n d a r d painting p a i n t i n g systems s y s t e m s are a r e not n o t exempt e x e m p t for f o r the t h e safety s a f e t y colour c o l o u r requirements r e q u i r e m e n t s specified s p e c i f i e d in i n this t h i s Appendix. A p p e n d i x . Appendix A p p e n d i x Table T a b l e 7.8 7 . 8 Required R e q u i r e d Safety S a f e t y and a n d Identification I d e n t i f i c a t i o n Colour C o l o u r Coding C o d i n g - - Refining R e f i n i n g Description D e s c r i p t i o n Colour C o l o u r Colour C o l o u r Number N u m b e r Piping P i p i n g Process P r o c e s s and a n d Utility U t i l i t y Piping P i p i n g (other ( o t h e r than t h a n services s e r v i c e s listed l i s t e d below) b e l o w ) Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Instrument I n s t r u m e n t and a n d Plant P l a n t Air A i r (plant ( p l a n t air a i r shall s h a l l have h a v e a a Pure P u r e White W h i t e (RAL ( R A L 9010) 9 0 1 0 ) band b a n d 150 1 5 0 mm m m long l o n g @ @ 30 3 0 M M intervals) i n t e r v a l s ) Potable P o t a b l e Water W a t e r (potable ( p o t a b l e water w a t e r shall s h a l l have h a v e a a Gentian G e n t i a n Blue B l u e (RAL ( R A L 5010) 5 0 1 0 ) band b a n d 150 1 5 0 mm m m long l o n g @ @ 30 3 0 M M intervals) i n t e r v a l s ) Light L i g h t Blue B l u e RAL R A L 5012 5 0 1 2 May M a y Green G r e e n RAL R A L 6017 6 0 1 7 Fire F i r e Water W a t e r Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Sea S e a Water W a t e r Pine P i n e Green G r e e n RAL R A L 6028 6 0 2 8 Acids A c i d s and a n d Alkalis A l k a l i s Red R e d Lilac L i l a c RAL R A L 4001 4 0 0 1 Control C o n t r o l Valves V a l v e s (Actuator ( A c t u a t o r Only) O n l y ) and a n d Relief R e l i e f Valves V a l v e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Gas G a s Transmission T r a n s m i s s i o n Piping P i p i n g Pure P u r e White W h i t e RAL R A L 9010 9 0 1 0 Liquid L i q u i d Transmission T r a n s m i s s i o n Piping P i p i n g White W h i t e Aluminium A l u m i n i u m RAL R A L 9006 9 0 0 6 Equipment E q u i p m e n t - - Furnaces F u r n a c e s Furnace F u r n a c e Casing C a s i n g and a n d Attached A t t a c h e d Steel S t e e l Work W o r k Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Steel S t e e l Work W o r k Not N o t Connected C o n n e c t e d Tarpaulin T a r p a u l i n Grey G r e y RAL R A L 7010 7 0 1 0 Stacks S t a c k s and a n d Flue F l u e Duct D u c t (Note ( N o t e 3) 3 ) White W h i t e Aluminium A l u m i n i u m RAL R A L 9006 9 0 0 6 Top T o p of o f Stack S t a c k (Note ( N o t e 3) 3 ) Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 115 1 1 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Description D e s c r i p t i o n Colour C o l o u r Colour C o l o u r Number N u m b e r Ladders L a d d e r s and a n d Walkways W a l k w a y s Tarpaulin T a r p a u l i n Grey G r e y RAL R A L 7010 7 0 1 0 Handrail H a n d r a i l Assemblies A s s e m b l i e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Equipment E q u i p m e n t - - Air A i r Coolers C o o l e r s Surfaces S u r f a c e s Operating O p e r a t i n g from f r o m Ambient A m b i e n t to t o 93°C 9 3 ° C Tarpaulin T a r p a u l i n Grey G r e y RAL R A L 7010 7 0 1 0 Surfaces S u r f a c e s Operating O p e r a t i n g from f r o m 94°C 9 4 ° C to t o 538°C 5 3 8 ° C White W h i t e Aluminium A l u m i n i u m RAL R A L 9006 9 0 0 6 Equipment E q u i p m e n t - - Miscellaneous M i s c e l l a n e o u s Columns, C o l u m n s , Vessels, V e s s e l s , Exchangers, E x c h a n g e r s , Boilers B o i l e r s and a n d N2 N 2 Storage S t o r a g e Vessels V e s s e l s (COMPANY ( C O M P A N Y Owned) O w n e d ) Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Spheres S p h e r e s Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 H2 H 2 Storage S t o r a g e Vessels V e s s e l s (COMPANY ( C O M P A N Y Owned) O w n e d ) Ochre O c h r e Yellow Y e l l o w RAL R A L 1024 1 0 2 4 Ejectors E j e c t o r s and a n d Filters F i l t e r s Pure P u r e Orange O r a n g e RAL R A L 2004 2 0 0 4 Relief R e l i e f Valves V a l v e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Actuators A c t u a t o r s of o f Control C o n t r o l Valves V a l v e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Gas G a s Storage S t o r a g e (COMPANY ( C O M P A N Y Owned) O w n e d ) Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Nitrogen N i t r o g e n (Temp. ( T e m p . Above A b o v e 80°C) 8 0 ° C ) Filling F i l l i n g Station, S t a t i o n , Chain C h a i n Blocks, B l o c k s , Overhead O v e r h e a d Crane C r a n e Assembly A s s e m b l y and a n d Body, B o d y , Guide G u i d e Beam, B e a m , Mobile M o b i l e Cranes C r a n e s and a n d Forklifts, F o r k l i f t s , Push P u s h Buttons B u t t o n s Signal S i g n a l White W h i t e and a n d RAL R A L 9003 9 0 0 3 and a n d Golden G o l d e n Yellow Y e l l o w Band B a n d RAL R A L 1004 1 0 0 4 Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Fire F i r e Trucks T r u c k s Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Truck T r u c k Loading L o a d i n g Arms A r m s Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Air A i r Conditioning C o n d i t i o n i n g System S y s t e m Pale P a l e Green G r e e n RAL R A L 6021 6 0 2 1 Workshop W o r k s h o p Equipment E q u i p m e n t Reseda R e s e d a Green G r e e n RAL R A L 6011 6 0 1 1 Extinguishers E x t i n g u i s h e r s - - Water W a t e r Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Extinguishers E x t i n g u i s h e r s - - Dry D r y Chemical C h e m i c a l Powder P o w d e r Gentian G e n t i a n Blue B l u e RAL R A L 5010 5 0 1 0 Extinguishers E x t i n g u i s h e r s - - Carbon C a r b o n Dioxide D i o x i d e (CO2) ( C O 2 ) Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Extinguishers E x t i n g u i s h e r s - - Halon H a l o n Pale P a l e Green G r e e n RAL R A L 6021 6 0 2 1 Extinguishers E x t i n g u i s h e r s - - Foam F o a m Cream C r e a m RAL R A L 9001 9 0 0 1 Structural S t r u c t u r a l Steel S t e e l External E x t e r n a l Steel S t e e l Work W o r k Tarpaulin T a r p a u l i n Grey G r e y RAL R A L 7010 7 0 1 0 Ladders, L a d d e r s , Walkways W a l k w a y s and a n d Supports S u p p o r t s Signal S i g n a l Grey G r e y RAL R A L 7004 7 0 0 4 Handrail H a n d r a i l Assemblies A s s e m b l i e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Protective P r o t e c t i v e Shelters S h e l t e r s (Ruwais ( R u w a i s Refinery) R e f i n e r y ) Pigeon P i g e o n Blue B l u e RAL R A L 5014 5 0 1 4 Protective P r o t e c t i v e Shelters S h e l t e r s (Umm ( U m m Al A l Nar N a r Refinery) R e f i n e r y ) Gentian G e n t i a n Blue B l u e RAL R A L 5010 5 0 1 0 Flare, F l a r e , Stack S t a c k Ladders, L a d d e r s , Platforms, P l a t f o r m s , etc. e t c . Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Steel S t e e l Work W o r k Not N o t Connected C o n n e c t e d to t o Casing C a s i n g Tarpaulin T a r p a u l i n Grey G r e y RAL R A L 7010 7 0 1 0 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 116 1 1 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Description D e s c r i p t i o n Colour C o l o u r Colour C o l o u r Number N u m b e r Machinery M a c h i n e r y Pumps P u m p s (Operating ( O p e r a t i n g up u p to t o 93°C 9 3 ° C and a n d Uninsulated), U n i n s u l a t e d ) , Compressors, C o m p r e s s o r s , Motors, M o t o r s , Blowers B l o w e r s Reseda R e s e d a Green G r e e n RAL R A L 6011 6 0 1 1 Pumps P u m p s (Insulated ( I n s u l a t e d and a n d Uninsulated U n i n s u l a t e d Operating O p e r a t i n g Above A b o v e 93°C) 9 3 ° C ) White W h i t e Aluminium A l u m i n i u m RAL R A L 9006 9 0 0 6 Turbines T u r b i n e s and a n d Associated A s s o c i a t e d Power P o w e r Generators G e n e r a t o r s Pure P u r e White W h i t e RAL R A L 9010 9 0 1 0 Filters F i l t e r s of o f Turbines T u r b i n e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Cranes C r a n e s and a n d Lifting L i f t i n g Tackle T a c k l e (Ruwais ( R u w a i s Refinery) R e f i n e r y ) Lemon L e m o n Yellow Y e l l o w RAL R A L 1012 1 0 1 2 Cranes C r a n e s and a n d Lifting L i f t i n g Tackle T a c k l e at a t (Umm ( U m m Al A l Nar N a r Refinery) R e f i n e r y ) Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Workshop W o r k s h o p Machinery M a c h i n e r y Leaf L e a f Green G r e e n RAL R A L 6002 6 0 0 2 Coupling C o u p l i n g Guards G u a r d s Yellow Y e l l o w Orange O r a n g e RAL R A L 2000 2 0 0 0 A/C A / C Equipment E q u i p m e n t except e x c e p t ducts d u c t s (Ruwais ( R u w a i s Refinery) R e f i n e r y ) Concrete C o n c r e t e Grey G r e y RAL R A L 7023 7 0 2 3 A/C A / C Equipment E q u i p m e n t except e x c e p t ducts d u c t s (Umm ( U m m Al A l Nar N a r Refinery) R e f i n e r y ) Pale P a l e Green G r e e n RAL R A L 6021 6 0 2 1 Shell S h e l l - - Fixed F i x e d and a n d Floating F l o a t i n g Roof R o o f (Note ( N o t e 1 1 and a n d Note N o t e 2) 2 ) (Ruwais ( R u w a i s Refinery) R e f i n e r y ) Tanks T a n k s Shell S h e l l - - For F o r fuel f u e l oil o i l and a n d gas g a s oil o i l tanks t a n k s the t h e shell s h e l l will w i l l have h a v e a a 150cm 1 5 0 c m wide w i d e black b l a c k blue b l u e (RAL ( R A L 5004) 5 0 0 4 ) stripe s t r i p e painted p a i n t e d along a l o n g the t h e height h e i g h t of o f shell s h e l l near n e a r gauge g a u g e hatch h a t c h (Umm ( U m m Al A l Nar N a r Refinery) R e f i n e r y ) Light L i g h t Blue B l u e RAL R A L 5012 5 0 1 2 Pebble P e b b l e Grey G r e y RAL R A L 7032 7 0 3 2 Cobalt C o b a l t Blue B l u e RAL R A L 5013 5 0 1 3 Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 Roof R o o f - - Fixed F i x e d Roof R o o f Tanks T a n k s Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 Roof R o o f - - Floating F l o a t i n g Roof R o o f Tanks T a n k s Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 Mechanical M e c h a n i c a l Mixers M i x e r s Reseda R e s e d a Green G r e e n RAL R A L 6011 6 0 1 1 Electrical E l e c t r i c a l Equipment E q u i p m e n t Switch S w i t c h Boards B o a r d s Pale P a l e Green G r e e n RAL R A L 6021 6 0 2 1 Junction J u n c t i o n Boxes, B o x e s , Conduit C o n d u i t Lamp L a m p Standards, S t a n d a r d s , Push P u s h Buttons B u t t o n s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Transformers T r a n s f o r m e r s and a n d Motors M o t o r s Reseda R e s e d a Green G r e e n RAL R A L 6011 6 0 1 1 Street S t r e e t Light L i g h t Posts P o s t s and a n d Lighting L i g h t i n g Poles P o l e s (On ( O n Structures) S t r u c t u r e s ) Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Instrumentation I n s t r u m e n t a t i o n Boards B o a r d s Pale P a l e Green G r e e n RAL R A L 6021 6 0 2 1 Instruments I n s t r u m e n t s Reseda R e s e d a Green G r e e n RAL R A L 6011 6 0 1 1 Cable C a b l e Trays T r a y s and a n d Instrument I n s t r u m e n t Boxes B o x e s Sunshade S u n s h a d e Pure P u r e White W h i t e RAL R A L 9010 9 0 1 0 Notes N o t e s for f o r Appendix A p p e n d i x Table T a b l e 7.8. 7 . 8 . Ruwais R u w a i s Refinery R e f i n e r y 1. 1 . Straight S t r a i g h t Strip S t r i p Design: D e s i g n : From F r o m top t o p of o f the t h e tank t a n k shell s h e l l a a 4.2 4 . 2 m m wide w i d e grey g r e y stripe s t r i p e shall s h a l l be b e applied a p p l i e d followed f o l l o w e d by b y a a 1.65 1 . 6 5 m m dark d a r k blue b l u e stripe. s t r i p e . The T h e rest r e s t of o f the t h e storage s t o r a g e tank t a n k shell s h e l l shall s h a l l be b e painted p a i n t e d light l i g h t blue. b l u e . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 117 1 1 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} 2. 2 . The T h e above a b o v e noted n o t e d stripe s t r i p e pattern, p a t t e r n , location, l o c a t i o n , shape s h a p e and a n d colour c o l o u r shall s h a l l coincide c o i n c i d e with w i t h existing e x i s t i n g storage s t o r a g e tanks t a n k s at a t the t h e Ruwais R u w a i s Refinery. R e f i n e r y . COMPANY C O M P A N Y approval a p p r o v a l shall s h a l l be b e received r e c e i v e d before b e f o r e application a p p l i c a t i o n of o f tank t a n k stripes. s t r i p e s . ADNOC A D N O C Refining R e f i n i n g logos l o g o s and a n d safety s a f e t y slogans s l o g a n s shall s h a l l be b e painted p a i n t e d and a n d subject s u b j e c t to t o approved a p p r o v e d by b y COMPANY. C O M P A N Y . 3. 3 . Storage S t o r a g e tanks t a n k s ≥ ≥ 58 5 8 metres m e t r e s in i n diameter d i a m e t e r shall s h a l l have h a v e a a wavy w a v y stripe s t r i p e pattern p a t t e r n similar s i m i l a r to t o existing e x i s t i n g tanks t a n k s painted p a i n t e d on o n them. t h e m . ADNOC A D N O C Refining R e f i n i n g logos l o g o s / / safety s a f e t y slogans s l o g a n s shall s h a l l be b e painted p a i n t e d and a n d subject s u b j e c t to t o approval a p p r o v a l by b y COMPANY. C O M P A N Y . 4. 4 . Special S p e c i a l stripes s t r i p e s shall s h a l l be b e applied a p p l i e d at a t the t h e top t o p in i n a a format f o r m a t similar s i m i l a r to t o the t h e existing e x i s t i n g colour c o l o u r code c o d e system. s y s t e m . Umm U m m Al A l Nar N a r Refinery R e f i n e r y 1. 1 . The T h e tanks t a n k s shall s h a l l be b e a a COMPANY C O M P A N Y logo l o g o painted p a i n t e d in i n a a most m o s t visible v i s i b l e place. p l a c e . 2. 2 . Tank T a n k numbers n u m b e r s shall s h a l l be b e painted p a i n t e d on o n yellow y e l l o w background b a c k g r o u n d with w i t h black b l a c k capital c a p i t a l letters l e t t e r s in i n a a most m o s t visible v i s i b l e place. p l a c e . 3. 3 . The T h e size s i z e of o f the t h e logo l o g o and a n d letters l e t t e r s shall s h a l l be b e in i n proportion p r o p o r t i o n to t o the t h e tank t a n k size. s i z e . 4. 4 . The T h e shell s h e l l of o f tanks t a n k s could c o u l d have h a v e a a different d i f f e r e n t colour c o l o u r and a n d be b e provided p r o v i d e d with w i t h coloured c o l o u r e d stripes s t r i p e s or o r bands b a n d s to t o indicate i n d i c a t e service s e r v i c e or o r product p r o d u c t stored s t o r e d or o r to t o meet m e e t laid l a i d down d o w n statutory s t a t u t o r y requirements. r e q u i r e m e n t s . 5. 5 . Very V e r y tall t a l l stacks s t a c k s require r e q u i r e blinking b l i n k i n g warning w a r n i n g lights l i g h t s to t o be b e installed i n s t a l l e d by b y civil c i v i l aviation a v i a t i o n authorities. a u t h o r i t i e s . 6. 6 . Some S o m e owners o w n e r s also a l s o like l i k e to t o have h a v e red r e d bands b a n d s painted p a i n t e d on o n upper u p p e r 7.0 7 . 0 m m of o f height. h e i g h t . Appendix A p p e n d i x Table T a b l e 7.9 7 . 9 Gas G a s Cylinders C y l i n d e r s - - Refining R e f i n i n g Gas G a s Cylinder C y l i n d e r Body B o d y Cylinder C y l i n d e r Neck N e c k Cylinder C y l i n d e r Head H e a d Acetylene A c e t y l e n e Oxide O x i d e Red R e d RAL R A L 3009 3 0 0 9 Oxide O x i d e Red R e d RAL R A L 3009 3 0 0 9 Oxide O x i d e Red R e d RAL R A L 3009 3 0 0 9 Air A i r Reed R e e d Green G r e e n RAL R A L 6013 6 0 1 3 Reed R e e d Green G r e e n RAL R A L 6013 6 0 1 3 / / Reed R e e d Green G r e e n RAL R A L 6013 6 0 1 3 / / Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 Dia D i a Sectors S e c t o r s Signal S i g n a l White W h i t e RAL R A L 9003 9 0 0 3 Dia D i a Sectors S e c t o r s Ammonia A m m o n i a Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Zinc Z i n c Yellow Y e l l o w RAL R A L 1018 1 0 1 8 Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Argon A r g o n Water W a t e r Blue B l u e RAL R A L 5021 5 0 2 1 Water W a t e r Blue B l u e RAL R A L 5021 5 0 2 1 Water W a t e r Blue B l u e RAL R A L 5021 5 0 2 1 Chlorine C h l o r i n e Zinc Z i n c Yellow Y e l l o w RAL R A L 1018 1 0 1 8 Zinc Z i n c Yellow Y e l l o w RAL R A L 1018 1 0 1 8 Zinc Z i n c Yellow Y e l l o w RAL R A L 1018 1 0 1 8 Carbon C a r b o n Dioxide D i o x i d e Jet J e t Black B l a c k 9005 9 0 0 5 Reed R e e d Green G r e e n RAL R A L 6013 6 0 1 3 Reed R e e d Green G r e e n RAL R A L 6013 6 0 1 3 Hydrogen H y d r o g e n Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Nitrogen N i t r o g e n Reed R e e d Green G r e e n RAL R A L 6013 6 0 1 3 Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Oxygen O x y g e n Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Inergen I n e r g e n Low L o w CFC C F C Vermillion V e r m i l l i o n RAL R A L 2002 2 0 0 2 Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Notes N o t e s for f o r Appendix A p p e n d i x Table T a b l e 7.9. 7 . 9 . 1. 1 . Cylinder C y l i n d e r contents c o n t e n t s can c a n also a l s o be b e easily e a s i l y identified i d e n t i f i e d by b y stencilling s t e n c i l l i n g the t h e chemical c h e m i c a l symbol s y m b o l or o r name n a m e of o f the t h e gas. g a s . 2. 2 . If I f desired d e s i r e d either e i t h e r or o r both b o t h methods m e t h o d s together t o g e t h e r can c a n be b e used u s e d to t o identify i d e n t i f y gases. g a s e s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 118 1 1 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} 3. 3 . Vermillion V e r m i l l i o n (Red) ( R e d ) indicates i n d i c a t e s flammable f l a m m a b l e gases. g a s e s . Zinc Z i n c Yellow Y e l l o w denotes d e n o t e s toxic t o x i c gases. g a s e s . 4. 4 . Repainting R e p a i n t i n g is i s necessary n e c e s s a r y when w h e n external e x t e r n a l colour c o l o u r has h a s faded f a d e d visually. v i s u a l l y . Piping P i p i n g Colour C o l o u r Coding C o d i n g Selected S e l e c t e d process p r o c e s s and a n d utility u t i l i t y piping p i p i n g will w i l l require r e q u i r e additional a d d i t i o n a l colour c o l o u r identification i d e n t i f i c a t i o n to t o be b e placed p l a c e d directly d i r e c t l y on o n the t h e coated c o a t e d piping p i p i n g or o r on o n insulation i n s u l a t i o n jacketing. j a c k e t i n g . Following F o l l o w i n g is i s a a list l i s t of o f such s u c h piping p i p i n g and a n d the t h e additional a d d i t i o n a l colour c o l o u r requirements: r e q u i r e m e n t s : Appendix A p p e n d i x Table T a b l e 7.10 7 . 1 0 Piping P i p i n g Colour C o l o u r Coding C o d i n g - - Refining R e f i n i n g Contents C o n t e n t s Identification I d e n t i f i c a t i o n Colour C o l o u r Band B a n d Colour C o l o u r Number N u m b e r Contents C o n t e n t s Code C o d e Process P r o c e s s Water W a t e r Dark D a r k Blue B l u e RAL R A L PW P W Treated T r e a t e d Water W a t e r Light L i g h t Blue B l u e RAL R A L TW T W LP L P Steam S t e a m One O n e Red R e d RAL R A L LPST L P S T MP M P Steam S t e a m Two T w o Red R e d RAL R A L MPST M P S T HP H P Steam S t e a m Three T h r e e Red R e d RAL R A L HPST H P S T Steam S t e a m Condensate C o n d e n s a t e Dark D a r k Blue B l u e and a n d White W h i t e RAL R A L SC S C Fuel F u e l Oil O i l Black B l a c k RAL R A L FO F O Fuel F u e l Gas G a s Yellow Y e l l o w and a n d Black B l a c k RAL R A L FG F G Process P r o c e s s Gas G a s H/C H / C Yellow Y e l l o w RAL R A L PG P G Gas G a s Condensate C o n d e n s a t e Dark D a r k Brown B r o w n RAL R A L PL P L Hydrogen H y d r o g e n Yellow Y e l l o w and a n d Red R e d RAL R A L H H Amine/Glycol A m i n e / G l y c o l Light L i g h t Brown B r o w n RAL R A L AM A M / / GY G Y Acid A c i d Gas G a s Yellow Y e l l o w Ochre O c h r e RAL R A L AG A G Sulphur S u l p h u r Mustard M u s t a r d RAL R A L SU S U HP H P Flare F l a r e Dark D a r k Violet V i o l e t RAL R A L HFL H F L Blow B l o w Down D o w n to t o Liquid L i q u i d Flare F l a r e Light L i g h t Violet V i o l e t RAL R A L BD B D Acid A c i d Gas G a s Flare F l a r e Yellow Y e l l o w Ochre O c h r e RAL R A L AF A F Lube L u b e Oil O i l System S y s t e m Orange O r a n g e RAL R A L LO L O Seal S e a l Oil O i l System S y s t e m Orange O r a n g e RAL R A L SO S O Transfer T r a n s f e r Oil O i l Orange O r a n g e RAL R A L TO T O NGL N G L Dark D a r k Brown B r o w n RAL R A L NGL N G L Nitrogen N i t r o g e n White W h i t e RAL R A L N N Liquid L i q u i d Petroleum P e t r o l e u m Gas G a s Red R e d and a n d Green G r e e n RAL R A L LPG L P G Kerosene K e r o s e n e Aviation A v i a t i o n Fuel F u e l Light L i g h t Blue B l u e and a n d Yellow Y e l l o w RAL R A L KER K E R Motor M o t o r Gasoline G a s o l i n e Brown B r o w n and a n d Violet V i o l e t RAL R A L BNZ B N Z Gas G a s Oil O i l Orange O r a n g e and a n d Blue B l u e RAL R A L GOL G O L AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 119 1 1 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Contents C o n t e n t s Identification I d e n t i f i c a t i o n Colour C o l o u r Band B a n d Colour C o l o u r Number N u m b e r Contents C o n t e n t s Code C o d e HVGO H V G O Dark D a r k Blue B l u e and a n d Black B l a c k RAL R A L HVG H V G LVGO L V G O Dark D a r k Blue B l u e and a n d Black B l a c k RAL R A L LVG L V G Residue R e s i d u e Black B l a c k and a n d Green G r e e n RAL R A L RES R E S Diesel D i e s e l Orange O r a n g e and a n d Blue B l u e RAL R A L DSL D S L Raffinate R a f f i n a t e Brown B r o w n and a n d Violet V i o l e t RAL R A L RAF R A F Benzene B e n z e n e Light L i g h t Green G r e e n and a n d Orange O r a n g e RAL R A L BZE B Z E Paraxylene P a r a x y l e n e Light L i g h t Green G r e e n and a n d Light L i g h t Blue B l u e RAL R A L PXE P X E Notes N o t e s for f o r Appendix A p p e n d i x Table T a b l e 7.10. 7 . 1 0 . 1. 1 . The T h e width w i d t h of o f the t h e identification i d e n t i f i c a t i o n colour c o l o u r band b a n d shall s h a l l be: b e : Up U p to t o 4" 4 " NPS N P S - - 100 1 0 0 mm m m Above A b o v e 4" 4 " NPS N P S - - Pipe P i p e Diameter D i a m e t e r x x 2 2 Flow F l o w Direction D i r e c t i o n Flow F l o w direction d i r e c t i o n shall s h a l l be b e indicated i n d i c a t e d by b y bands b a n d s as a s described d e s c r i b e d in i n Direction D i r e c t i o n by b y Bands, B a n d s , below. b e l o w . Arrows A r r o w s can c a n also a l s o be b e used u s e d to t o indicate i n d i c a t e the t h e flow f l o w direction d i r e c t i o n as a s described d e s c r i b e d in i n Directions D i r e c t i o n s by b y Arrows. A r r o w s . Direction D i r e c t i o n by b y Bands B a n d s The T h e coding c o d i n g shall s h a l l be b e arranged a r r a n g e d as a s indicated i n d i c a t e d in i n the t h e example e x a m p l e shown s h o w n in i n Appendix A p p e n d i x Figure F i g u r e 7.2 7 . 2 Appendix A p p e n d i x Figure F i g u r e 7.2 7 . 2 Piping P i p i n g Colour C o l o u r Coding C o d i n g Arrangement A r r a n g e m e n t - - Refining R e f i n i n g <- < - C C -> - > <- < - B B -> - > <---- < - - - - A A ----> - - - - > Letter L e t t e r Code C o d e Diameter D i a m e t e r CW C W / / L L / / G G / / V V ← ← Flow F l o w Direction D i r e c t i o n Letter L e t t e r Code C o d e First F i r s t two t w o letters l e t t e r s of o f this t h i s example e x a m p l e indicate i n d i c a t e contents c o n t e n t s (see ( s e e Appendix A p p e n d i x Table T a b l e 6.7). 6 . 7 ) . Last L a s t letter l e t t e r indicates i n d i c a t e s phase: p h a s e : L L = = Liquid L i q u i d phase p h a s e G G = = Gas G a s phase p h a s e V V = = Vapour V a p o u r phase p h a s e For F o r Dia D i a > > 4", 4 " , A A = = Dia D i a x x 2, 2 , B B = = Dia D i a x x 1/2 1 / 2 and a n d C C = = Dia D i a x x 1/2 1 / 2 up u p to t o maximum m a x i m u m widths w i d t h s equivalent e q u i v a l e n t to t o 18". 1 8 " . For F o r piping p i p i n g above a b o v e 18 1 8 inches i n c h e s diameter d i a m e t e r width, w i d t h , shall s h a l l be b e 18". 1 8 " . For F o r Dia D i a < < 4", 4 " , A A = = 100 1 0 0 mm, m m , B B = = 50 5 0 mm m m and a n d C C = = 25 2 5 mm. m m . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 120 1 2 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Colour C o l o u r Band B a n d C C is i s located l o c a t e d on o n downstream d o w n s t r e a m side s i d e of o f Colour C o l o u r Band B a n d and a n d indicates i n d i c a t e s direction d i r e c t i o n of o f flow. f l o w . In I n case c a s e of o f bi-directional b i - d i r e c t i o n a l flow, f l o w , flow f l o w Band B a n d C C will w i l l be b e located l o c a t e d on o n each e a c h side s i d e of o f Band B a n d A. A . Where W h e r e two t w o colours c o l o u r s are a r e used u s e d for f o r quick q u i c k identification i d e n t i f i c a t i o n (such ( s u c h as a s for f o r steam, s t e a m , fuel f u e l gas, g a s , hydrogen, h y d r o g e n , etc.) e t c . ) the t h e following f o l l o w i n g procedure p r o c e d u r e will w i l l be b e adopted: a d o p t e d : Up U p to t o 4" 4 " Dia D i a Piping, P i p i n g , Band B a n d A A shall s h a l l be b e in i n alternating a l t e r n a t i n g circumferential c i r c u m f e r e n t i a l bands b a n d s and a n d Band B a n d C C shall s h a l l be b e the t h e predominant p r e d o m i n a n t colour. c o l o u r . Above A b o v e 4" 4 " Dia D i a Piping, P i p i n g , Band B a n d A A and a n d Band B a n d C C shall s h a l l be b e in i n alternating a l t e r n a t i n g bands. b a n d s . Directions D i r e c t i o n s by b y Arrows A r r o w s Arrows A r r o w s shall s h a l l be b e used u s e d to t o indicate i n d i c a t e the t h e flow f l o w direction d i r e c t i o n of o f commodities c o m m o d i t i e s contained c o n t a i n e d in i n piping. p i p i n g . The T h e arrows a r r o w s shall s h a l l be b e white w h i t e or o r black b l a c k in i n colour c o l o u r to t o contrast c o n t r a s t with w i t h the t h e basic b a s i c colour c o l o u r of o f the t h e pipe. p i p e . The T h e following f o l l o w i n g sizes s i z e s are a r e recommended: r e c o m m e n d e d : Pipe P i p e 2" 2 " to t o 6" 6 " NPS, N P S , arrow a r r o w to t o fit f i t in i n a a 25 2 5 mm m m x x 100 1 0 0 mm m m rectangle. r e c t a n g l e . Pipe P i p e 8" 8 " NPS N P S and a n d larger, l a r g e r , arrow a r r o w to t o fit f i t in i n a a 50 5 0 mm m m x x 150 1 5 0 mm m m rectangle. r e c t a n g l e . Where W h e r e flow f l o w of o f the t h e commodity c o m m o d i t y is i s possible p o s s i b l e in i n either e i t h e r direction, d i r e c t i o n , two t w o arrows a r r o w s shall s h a l l be b e indicated i n d i c a t e d pointing p o i n t i n g in i n opposite o p p o s i t e directions. d i r e c t i o n s . Arrows A r r o w s and a n d band b a n d markings m a r k i n g s shall s h a l l be b e made m a d e at a t the t h e unit u n i t battery b a t t e r y limits l i m i t s and a n d at a t the t h e COMPANY C O M P A N Y designated d e s i g n a t e d locations. l o c a t i o n s . Colour C o l o u r The T h e code c o d e indications i n d i c a t i o n s shall s h a l l be b e painted p a i n t e d either e i t h e r in i n white w h i t e or o r in i n black b l a c k in i n order o r d e r to t o contrast c o n t r a s t clearly c l e a r l y with w i t h the t h e colour c o l o u r of o f paint p a i n t on o n the t h e pipe p i p e or o r equipment. e q u i p m e n t . For F o r insulated i n s u l a t e d lines, l i n e s , the t h e code c o d e indications i n d i c a t i o n s shall s h a l l be b e painted p a i n t e d over o v e r the t h e insulation i n s u l a t i o n jacket. j a c k e t . Labelling L a b e l l i n g Requirements R e q u i r e m e n t s For F o r piping p i p i n g and a n d equipment, e q u i p m e n t , full f u l l name n a m e or o r abbreviations a b b r e v i a t i o n s of o f chemical c h e m i c a l and a n d symbol s y m b o l of o f fluid f l u i d flowing f l o w i n g inside i n s i d e a a pipeline p i p e l i n e shall s h a l l be b e indicated. i n d i c a t e d . The T h e line l i n e number n u m b e r shall s h a l l also a l s o be b e painted p a i n t e d on o n the t h e pipelines. p i p e l i n e s . Line L i n e numbering n u m b e r i n g labels l a b e l s shall s h a l l be b e applied a p p l i e d to t o all a l l pipes p i p e s every e v e r y 30 3 0 m. m . For F o r equipment, e q u i p m e n t , the t h e name, n a m e , tag t a g number n u m b e r and a n d service s e r v i c e are a r e required r e q u i r e d to t o be b e painted. p a i n t e d . For F o r support s u p p o r t columns, c o l u m n s , Code C o d e indication i n d i c a t i o n in i n the t h e form f o r m of o f serial s e r i a l numbers n u m b e r s shall s h a l l be b e adopted a d o p t e d for f o r supporting s u p p o r t i n g columns c o l u m n s of o f concrete c o n c r e t e or o r structural s t r u c t u r a l steel. s t e e l . Numbers N u m b e r s shall s h a l l be b e provided p r o v i d e d by b y the t h e CONTRACTOR. C O N T R A C T O R . Size S i z e The T h e size s i z e of o f lettering l e t t e r i n g used u s e d for f o r code c o d e indications i n d i c a t i o n s on o n insulated i n s u l a t e d and a n d un-insulated u n - i n s u l a t e d piping p i p i n g is i s as a s follows. f o l l o w s . The T h e following f o l l o w i n g are a r e suggested s u g g e s t e d sizes s i z e s only o n l y and a n d may m a y be b e varied v a r i e d by b y the t h e COMPANY. C O M P A N Y . Item I t e m Size S i z e Letter L e t t e r Size S i z e Pipe P i p e 2" 2 " NPS N P S and a n d below b e l o w 25 2 5 mm m m letters l e t t e r s Pipe P i p e 3" 3 " to t o 6" 6 " NPS N P S 50 5 0 mm m m letters l e t t e r s Pipe P i p e 8" 8 " NPS N P S and a n d above a b o v e 80 8 0 mm m m letters l e t t e r s AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 121 1 2 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Process P r o c e s s Equipment E q u i p m e n t All A l l sizes s i z e s 100mm 1 0 0 m m to t o 300 3 0 0 mm m m letters l e t t e r s Tanks T a n k s and a n d Spheres S p h e r e s All A l l sizes s i z e s 500mm 5 0 0 m m to t o 1000 1 0 0 0 mm m m letters l e t t e r s AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 122 1 2 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} SAFETY S A F E T Y COLOUR C O L O U R CODING C O D I N G AND A N D IDENTIFICATION I D E N T I F I C A T I O N - - ONSHORE O N S H O R E Colour C o l o u r Coding C o d i n g and a n d Marking M a r k i n g Colour C o l o u r coding c o d i n g and a n d marking m a r k i n g shall s h a l l be b e according a c c o r d i n g to t o the t h e requirements r e q u i r e m e n t s below, b e l o w , unless u n l e s s the t h e project p r o j e c t has h a s specific s p e c i f i c requirements. r e q u i r e m e n t s . In I n any a n y case, c a s e , the t h e painting p a i n t i n g works w o r k s carried c a r r i e d out o u t by b y the t h e SUB-CONTRACTOR S U B - C O N T R A C T O R shall s h a l l include i n c l u d e all a l l colour c o l o u r coding c o d i n g and a n d marking m a r k i n g required r e q u i r e d for f o r service s e r v i c e identification. i d e n t i f i c a t i o n . Colour C o l o u r Coding C o d i n g Colour C o l o u r coding c o d i n g does d o e s only o n l y apply a p p l y to t o aboveground a b o v e g r o u n d installations. i n s t a l l a t i o n s . The T h e colour c o l o u r coding c o d i n g requirements r e q u i r e m e n t s are a r e based b a s e d upon u p o n BS B S 1710. 1 7 1 0 . Three T h r e e methods m e t h o d s of o f identification i d e n t i f i c a t i o n are a r e included: i n c l u d e d : Basic B a s i c identification i d e n t i f i c a t i o n colours c o l o u r s only, o n l y , Basic B a s i c identification i d e n t i f i c a t i o n colours c o l o u r s and a n d code c o d e indications, i n d i c a t i o n s , Basic B a s i c identification i d e n t i f i c a t i o n colours c o l o u r s used u s e d in i n conjunction c o n j u n c t i o n with w i t h an a n ADNOC A D N O C Onshore O n s h o r e colour c o l o u r coding c o d i n g scheme. s c h e m e . A8.2.1 A 8 . 2 . 1 General G e n e r a l All A l l methods m e t h o d s of o f identification i d e n t i f i c a t i o n shall s h a l l be b e compatible c o m p a t i b l e with w i t h pipe p i p e and a n d operating o p e r a t i n g conditions. c o n d i t i o n s . This T h i s finish f i n i s h colour c o l o u r is i s the t h e protective p r o t e c t i v e or o r decorative d e c o r a t i v e colour. c o l o u r . The T h e basic b a s i c identification i d e n t i f i c a t i o n shall s h a l l be b e applied a p p l i e d at a t all a l l junctions, j u n c t i o n s , at a t both b o t h sides s i d e s of o f every e v e r y valve, v a l v e , entry e n t r y into i n t o or o r from f r o m every e v e r y piece p i e c e of o f equipment e q u i p m e n t or o r vessel, v e s s e l , bulkhead b u l k h e a d and a n d wall w a l l penetration p e n e t r a t i o n and a n d any a n y other o t h e r place p l a c e where w h e r e identification i d e n t i f i c a t i o n is i s necessary. n e c e s s a r y . In I n firefighting f i r e f i g h t i n g service s e r v i c e all a l l the t h e piping, p i p i n g , valves v a l v e s and a n d flanges f l a n g e s shall s h a l l be b e painted p a i n t e d Signal S i g n a l Red. R e d . A8.2.2 A 8 . 2 . 2 Finish F i n i s h Colour C o l o u r All A l l pipework, p i p e w o r k , vessels, v e s s e l s , tanks t a n k s and a n d other o t h e r components c o m p o n e n t s shall s h a l l be b e having h a v i n g their t h e i r full f u l l surface s u r f a c e painted p a i n t e d with w i t h the t h e topcoat t o p c o a t finish f i n i s h colour c o l o u r as a s below. b e l o w . Appendix A p p e n d i x Table T a b l e 8.11 8 . 1 1 Finish F i n i s h Colours C o l o u r s - - Onshore O n s h o r e Description D e s c r i p t i o n Colour C o l o u r Colour C o l o u r Number N u m b e r Tanks T a n k s Pure P u r e White W h i t e RAL R A L 9010 9 0 1 0 Pipework, P i p e w o r k , Vessels, V e s s e l s , Columns C o l u m n s and a n d Rotating R o t a t i n g Equipment E q u i p m e n t Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 Firewater F i r e w a t e r Systems S y s t e m s Signal S i g n a l Red R e d RAL R A L 3001 3 0 0 1 Additional A d d i t i o n a l colours c o l o u r s are a r e listed l i s t e d below b e l o w for f o r special s p e c i a l components. c o m p o n e n t s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 123 1 2 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Appendix A p p e n d i x Table T a b l e 8.12 8 . 1 2 Reference R e f e r e n c e Colours C o l o u r s for f o r Equipment E q u i p m e n t - - Onshore O n s h o r e Description D e s c r i p t i o n Colour C o l o u r Colour C o l o u r Number N u m b e r Structural S t r u c t u r a l Steel S t e e l and a n d Support S u p p o r t Ladders, L a d d e r s , Walkways W a l k w a y s and a n d Supports S u p p o r t s Tarpaulin T a r p a u l i n Grey G r e y RAL R A L 7010 7 0 1 0 External E x t e r n a l Steel S t e e l Works W o r k s Tarpaulin T a r p a u l i n Grey G r e y RAL R A L 7010 7 0 1 0 Handrail H a n d r a i l Assemblies A s s e m b l i e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Protective P r o t e c t i v e Shelters S h e l t e r s Gentian G e n t i a n Blue B l u e RAL R A L 5010 5 0 1 0 Fencing F e n c i n g Works W o r k s Moss M o s s Green G r e e n RAL R A L 6005 6 0 0 5 Stacks S t a c k s and a n d Flue F l u e Ducts D u c t s White W h i t e Aluminium A l u m i n i u m RAL R A L 9006 9 0 0 6 Sunshades S u n s h a d e s Pure P u r e White W h i t e RAL R A L 9010 9 0 1 0 Switch S w i t c h Board B o a r d Panels P a n e l s Junction J u n c t i o n Boxes B o x e s Transformers T r a n s f o r m e r s and a n d Motors M o t o r s Instrument I n s t r u m e n t Boards B o a r d s Electrical E l e c t r i c a l / / Instrument I n s t r u m e n t Equipment E q u i p m e n t Light L i g h t Grey G r e y RAL R A L 7035 7 0 3 5 for f o r Indoor I n d o o r Applications A p p l i c a t i o n s Pebble P e b b l e Grey G r e y RAL R A L 7032 7 0 3 2 for f o r Outdoor O u t d o o r Applications A p p l i c a t i o n s Relief R e l i e f Valves V a l v e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Control C o n t r o l Valves V a l v e s (Actuator ( A c t u a t o r only) o n l y ) Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Air A i r Conditioning C o n d i t i o n i n g System S y s t e m Pale P a l e Green G r e e n RAL R A L 6021 6 0 2 1 Blocks B l o c k s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Cranes C r a n e s Golden G o l d e n Yellow Y e l l o w RAL R A L 1004 1 0 0 4 Special S p e c i a l Small S m a l l Items, I t e m s , Filters F i l t e r s and a n d Ejectors E j e c t o r s Pure P u r e Orange O r a n g e RAL R A L 2004 2 0 0 4 Cathodic C a t h o d i c Protection P r o t e c t i o n Equipment E q u i p m e n t Transformer T r a n s f o r m e r Rectifier R e c t i f i e r Units, U n i t s , Junction J u n c t i o n Boxes B o x e s Platinum P l a t i n u m Grey G r e y RAL R A L 7036 7 0 3 6 Methods M e t h o d s of o f Application A p p l i c a t i o n A8.3.1 A 8 . 3 . 1 Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Only O n l y Where W h e r e only o n l y indication i n d i c a t i o n of o f the t h e basic b a s i c nature n a t u r e of o f the t h e fluid f l u i d is i s required r e q u i r e d the t h e basic b a s i c identification i d e n t i f i c a t i o n colour c o l o u r shown s h o w n in i n Appendix A p p e n d i x Table T a b l e 8.13 8 . 1 3 shall s h a l l be b e applied a p p l i e d by b y one o n e of o f the t h e following f o l l o w i n g methods: m e t h o d s : Painted P a i n t e d on o n the t h e pipe p i p e over o v e r the t h e whole w h o l e length. l e n g t h . Painted P a i n t e d on o n the t h e pipe, p i p e , as a s a a band b a n d round r o u n d the t h e complete c o m p l e t e circumference, c i r c u m f e r e n c e , over o v e r a a length l e n g t h of o f 150mm 1 5 0 m m at a t points p o i n t s specified s p e c i f i e d (General) ( G e n e r a l ) above, a b o v e , and a n d at a t least l e a s t every e v e r y 50 5 0 meters. m e t e r s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 124 1 2 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Applied A p p l i e d by b y wrapping w r a p p i n g around a r o u n d the t h e pipe, p i p e , at a t points p o i n t s specified s p e c i f i e d (General) ( G e n e r a l ) above, a b o v e , and a n d at a t least l e a s t every e v e r y 50 5 0 meters, m e t e r s , an a n adhesive a d h e s i v e band b a n d of o f the t h e basic b a s i c identification i d e n t i f i c a t i o n colour c o l o u r over o v e r a a length l e n g t h of o f 150 1 5 0 mm. m m . This T h i s is i s the t h e preferred p r e f e r r e d method m e t h o d for f o r insulated i n s u l a t e d pipework p i p e w o r k where w h e r e the t h e insulation i n s u l a t i o n is i s covered c o v e r e d by b y protective p r o t e c t i v e cladding. c l a d d i n g . Appendix A p p e n d i x Table T a b l e 8.13 8 . 1 3 Basic B a s i c Identification I d e n t i f i c a t i o n Colours C o l o u r s - - Onshore O n s h o r e Pipe P i p e Contents C o n t e n t s Colour C o l o u r Colour C o l o u r Number N u m b e r Water W a t e r May M a y Green G r e e n RAL R A L 6017 6 0 1 7 Fire F i r e Extinguishing E x t i n g u i s h i n g Fluids F l u i d s Vermilion V e r m i l i o n RAL R A L 2002 2 0 0 2 Steam S t e a m Grey G r e y White W h i t e RAL R A L 9002 9 0 0 2 Oils O i l s and a n d Combustible C o m b u s t i b l e Liquids L i q u i d s Fawn F a w n Brown B r o w n RAL R A L 8007 8 0 0 7 Gases G a s e s in i n either e i t h e r Gaseous G a s e o u s or o r Liquefied L i q u e f i e d condition c o n d i t i o n (except ( e x c e p t Air A i r and a n d Inert I n e r t Gasses) G a s s e s ) Maize M a i z e Yellow Y e l l o w RAL R A L 1006 1 0 0 6 Acids A c i d s and a n d Alkalis A l k a l i s Red R e d Lilac L i l a c RAL R A L 4001 4 0 0 1 Inert I n e r t Gas G a s / / Nitrogen N i t r o g e n Carmine C a r m i n e Red R e d RAL R A L 3002 3 0 0 2 Air A i r Light L i g h t Blue B l u e RAL R A L 5012 5 0 1 2 Other O t h e r Liquids L i q u i d s Jet J e t Black B l a c k RAL R A L 9005 9 0 0 5 Electrical E l e c t r i c a l Services S e r v i c e s and a n d Ventilation V e n t i l a t i o n Ducts D u c t s Pastel P a s t e l Orange O r a n g e RAL R A L 2003 2 0 0 3 Supercritical S u p e r c r i t i c a l CO2 C O 2 Grass G r a s s Green G r e e n RAL R A L 6010 6 0 1 0 A8.3.2 A 8 . 3 . 2 Basic B a s i c Identification I d e n t i f i c a t i o n Colours C o l o u r s and a n d Code C o d e Indications I n d i c a t i o n s Code C o d e indications i n d i c a t i o n s may m a y be b e applied a p p l i e d to t o the t h e basic b a s i c identification i d e n t i f i c a t i o n colours c o l o u r s described d e s c r i b e d above a b o v e to t o give g i v e more m o r e specific s p e c i f i c information i n f o r m a t i o n about a b o u t the t h e nature n a t u r e of o f the t h e fluid f l u i d or o r the t h e hazard. h a z a r d . Code C o d e indications i n d i c a t i o n s shall s h a l l be: b e : The T h e safety s a f e t y colours c o l o u r s shall s h a l l be b e applied a p p l i e d as a s bands b a n d s 150mm 1 5 0 m m wide w i d e if i f the t h e pipe p i p e is i s painted p a i n t e d in i n the t h e base b a s e identification i d e n t i f i c a t i o n colour. c o l o u r . If I f the t h e base b a s e identification i d e n t i f i c a t i o n colour c o l o u r is i s applied a p p l i e d as a s bands, b a n d s , the t h e safety s a f e t y colour c o l o u r shall s h a l l be b e applied a p p l i e d between b e t w e e n two t w o bands b a n d s of o f base b a s e identification i d e n t i f i c a t i o n colour c o l o u r each e a c h 150mm 1 5 0 m m long. l o n g . Safety S a f e t y colours c o l o u r s in i n the t h e form f o r m of o f colour c o l o u r banding. b a n d i n g . i. i . Yellow Y e l l o w for f o r warning. w a r n i n g . ii. i i . Auxiliary A u x i l i a r y blue b l u e in i n conjunction c o n j u n c t i o n with w i t h green g r e e n basic b a s i c colour c o l o u r for f o r fresh f r e s h water. w a t e r . Information I n f o r m a t i o n shall s h a l l be b e given g i v e n regarding r e g a r d i n g the t h e nature n a t u r e of o f the t h e contents c o n t e n t s of o f the t h e pipe p i p e by b y using u s i n g one o n e or o r more m o r e of o f the t h e following f o l l o w i n g systems s y s t e m s i. i . Name N a m e either e i t h e r in i n full f u l l or o r an a n accepted a c c e p t e d abbreviation. a b b r e v i a t i o n . ii. i i . Chemical C h e m i c a l symbol. s y m b o l . iii. i i i . Hazard H a z a r d symbol s y m b o l to t o be b e applied a p p l i e d over o v e r the t h e yellow y e l l o w warning w a r n i n g safety s a f e t y colour. c o l o u r . iv. i v . Direction D i r e c t i o n of o f flow f l o w using u s i n g arrows a r r o w s or o r bands b a n d s with w i t h decreasing d e c r e a s i n g length l e n g t h (thinner ( t h i n n e r band b a n d on o n the t h e downstream d o w n s t r e a m side). s i d e ) . Appendix A p p e n d i x Figure F i g u r e 8.3 8 . 3 Example E x a m p l e of o f Application A p p l i c a t i o n of o f Safety S a f e t y Colour C o l o u r and a n d Coding C o d i n g - - Onshore O n s h o r e AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 125 1 2 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} <---- < - - - - 150 1 5 0 mm m m ----> - - - - > <---- < - - - - 150 1 5 0 mm m m ----> - - - - > <---- < - - - - 150 1 5 0 mm m m ----> - - - - > Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Safety S a f e t y Colour C o l o u r Code C o d e Indication I n d i c a t i o n Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Names, N a m e s , chemical c h e m i c a l symbols s y m b o l s and a n d flow f l o w arrows a r r o w s shall s h a l l be b e in i n black b l a c k or o r white w h i t e in i n order o r d e r to t o contrast c o n t r a s t clearly c l e a r l y with w i t h the t h e colour c o l o u r of o f the t h e pipe p i p e or o r with w i t h the t h e basic b a s i c identification i d e n t i f i c a t i o n colour. c o l o u r . They T h e y shall s h a l l be b e placed p l a c e d directly d i r e c t l y on o n the t h e pipe p i p e or o r on o n a a label l a b e l fixed f i x e d to t o the t h e pipe p i p e near n e a r the t h e basic b a s i c identification i d e n t i f i c a t i o n colour. c o l o u r . Where W h e r e labels l a b e l s are a r e to t o be b e used u s e d on o n an a n installation i n s t a l l a t i o n in i n conjunction c o n j u n c t i o n with w i t h a a safety s a f e t y colour c o l o u r the t h e background b a c k g r o u n d colour c o l o u r of o f the t h e label l a b e l shall s h a l l be b e that t h a t of o f the t h e safety s a f e t y colour. c o l o u r . Appendix A p p e n d i x Table T a b l e 8.14 8 . 1 4 Safety S a f e t y Colours C o l o u r s - - Onshore O n s h o r e Colour C o l o u r Colour C o l o u r Number N u m b e r Colza C o l z a Yellow Y e l l o w RAL R A L 1021 1 0 2 1 Sky S k y Blue B l u e RAL R A L 5015 5 0 1 5 Appendix A p p e n d i x Table T a b l e 8.15 8 . 1 5 Reference R e f e r e n c e Colours C o l o u r s - - Onshore O n s h o r e Reference R e f e r e n c e colours c o l o u r s (if ( i f other o t h e r than t h a n safety s a f e t y colours) c o l o u r s ) not n o t previously p r e v i o u s l y specified s p e c i f i e d in i n Appendix A p p e n d i x Table T a b l e 8.13 8 . 1 3 and a n d Appendix A p p e n d i x Table T a b l e 8.14. 8 . 1 4 . Colour C o l o u r Colour C o l o u r Number N u m b e r Zinc Z i n c Yellow Y e l l o w RAL R A L 1018 1 0 1 8 Carmine C a r m i n e Red R e d RAL R A L 3002 3 0 0 2 Rose R o s e RAL R A L 3017 3 0 1 7 Red R e d Lilac L i l a c RAL R A L 4001 4 0 0 1 Gentian G e n t i a n Blue B l u e RAL R A L 5010 5 0 1 0 Pine P i n e Green G r e e n RAL R A L 6028 6 0 2 8 A8.3.3 A 8 . 3 . 3 A8.3.4 A 8 . 3 . 4 Basic B a s i c Identification I d e n t i f i c a t i o n Colours C o l o u r s with w i t h Onshore O n s h o r e Coding C o d i n g Systems S y s t e m s The T h e basic b a s i c identification i d e n t i f i c a t i o n colours c o l o u r s only o n l y designate d e s i g n a t e broad b r o a d categories c a t e g o r i e s of o f fluids f l u i d s and a n d it i t will w i l l often o f t e n be b e necessary n e c e s s a r y to t o break b r e a k these t h e s e down d o w n further f u r t h e r depending d e p e n d i n g upon u p o n function. f u n c t i o n . For F o r example, e x a m p l e , the t h e basic b a s i c identification i d e n t i f i c a t i o n colour c o l o u r for f o r all a l l oils o i l s is i s brown, b r o w n , but b u t it i t may m a y be b e necessary n e c e s s a r y to t o differentiate d i f f e r e n t i a t e between b e t w e e n the t h e live l i v e crude, c r u d e , stabilized s t a b i l i z e d crude, c r u d e , lubrication l u b r i c a t i o n oil, o i l , seal s e a l oil o i l etc. e t c . In I n this t h i s case c a s e the t h e same s a m e principles p r i n c i p l e s apply, a p p l y , in i n that t h a t the t h e base b a s e identification i d e n t i f i c a t i o n colour c o l o u r will w i l l identify i d e n t i f y the t h e prime p r i m e nature n a t u r e of o f the t h e pipe p i p e contents c o n t e n t s and a n d supplementary s u p p l e m e n t a r y banding b a n d i n g will w i l l provide p r o v i d e further f u r t h e r identification. i d e n t i f i c a t i o n . The T h e base b a s e colour c o l o u r will w i l l be b e applied a p p l i e d in i n two t w o bands b a n d s 150mm 1 5 0 m m in i n length l e n g t h applied a p p l i e d either e i t h e r side s i d e of o f the t h e colour c o l o u r code c o d e indication. i n d i c a t i o n . The T h e colour c o l o u r code c o d e indication i n d i c a t i o n will w i l l consist c o n s i s t of o f one o n e band b a n d 150mm 1 5 0 m m in i n length l e n g t h or o r three t h r e e bands b a n d s of o f 50mm 5 0 m m in i n length l e n g t h as a s shown s h o w n in i n Appendix A p p e n d i x Table T a b l e 8.16 8 . 1 6 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 126 1 2 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Additional A d d i t i o n a l information i n f o r m a t i o n about a b o u t the t h e nature n a t u r e of o f the t h e contents c o n t e n t s of o f the t h e pipe p i p e may m a y be b e given g i v e n as a s shown s h o w n above. a b o v e . Appendix A p p e n d i x Table T a b l e 8.16 8 . 1 6 Colour C o l o u r Code C o d e Guide G u i d e - - Onshore O n s h o r e Pipe P i p e Contents C o n t e n t s Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r 150 1 5 0 mm m m Water W a t e r Colour C o l o u r Code C o d e Indication I n d i c a t i o n 1 1 x x 50 5 0 mm m m or o r 3 3 x x 50 5 0 mm m m Untreated U n t r e a t e d May M a y Green G r e e n (RAL ( R A L 6017) 6 0 1 7 ) Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r 150 1 5 0 mm m m Drinking D r i n k i n g / / Fresh F r e s h May M a y Green G r e e n (RAL ( R A L 6017) 6 0 1 7 ) Sky S k y Blue B l u e (RAL ( R A L 5015) 5 0 1 5 ) May M a y Green G r e e n (RAL ( R A L 6017) 6 0 1 7 ) Produced P r o d u c e d May M a y Green G r e e n (RAL ( R A L 6017) 6 0 1 7 ) Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) May M a y Green G r e e n (RAL ( R A L 6017) 6 0 1 7 ) Injection I n j e c t i o n May M a y Green G r e e n (RAL ( R A L 6017) 6 0 1 7 ) Rose R o s e (RAL ( R A L 3017) 3 0 1 7 ) May M a y Green G r e e n (RAL ( R A L 6017) 6 0 1 7 ) Cooling C o o l i n g May M a y Green G r e e n (RAL ( R A L 6017) 6 0 1 7 ) Pure P u r e White W h i t e (RAL ( R A L 9010) 9 0 1 0 ) May M a y Green G r e e n (RAL ( R A L 6017) 6 0 1 7 ) Heating H e a t i n g May M a y Green G r e e n (RAL ( R A L 6017) 6 0 1 7 ) Stabilised S t a b i l i s e d Crude C r u d e Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Oil O i l Unstabilised U n s t a b i l i s e d Crude C r u d e Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Zinc Z i n c Yellow Y e l l o w (RAL ( R A L 1018) 1 0 1 8 ) Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Gas G a s Condensate C o n d e n s a t e Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Diesel D i e s e l Fuel F u e l Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Pure P u r e White W h i t e (RAL ( R A L 9010) 9 0 1 0 ) Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Hydraulic H y d r a u l i c Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Rose R o s e (RAL ( R A L 3017) 3 0 1 7 ) Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Seal S e a l Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Pine P i n e Green G r e e n (RAL ( R A L 6028) 6 0 2 8 ) Pure P u r e White W h i t e (RAL ( R A L 9010) 9 0 1 0 ) Pine P i n e Green G r e e n (RAL ( R A L 6028) 6 0 2 8 ) Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Lubrication L u b r i c a t i o n Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Pine P i n e Green G r e e n (RAL ( R A L 6028) 6 0 2 8 ) Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Transformer T r a n s f o r m e r Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Carmine C a r m i n e Red R e d (RAL ( R A L 3002) 3 0 0 2 ) Fawn F a w n Brown B r o w n (RAL ( R A L 8007) 8 0 0 7 ) Gas G a s Process P r o c e s s Gas G a s Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) May M a y Green G r e e n (RAL ( R A L 6017) 6 0 1 7 ) Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) Fuel F u e l Gas G a s Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) Pine P i n e Green G r e e n (RAL ( R A L 6028) 6 0 2 8 ) Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) Injection I n j e c t i o n Gas G a s Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) Acid A c i d Gas G a s Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) Pine P i n e Green G r e e n (RAL ( R A L 6028) 6 0 2 8 ) Pure P u r e White W h i t e (RAL ( R A L 9010) 9 0 1 0 ) Pine P i n e Green G r e e n (RAL ( R A L 6028) 6 0 2 8 ) Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) Red R e d Lilac L i l a c (RAL ( R A L 4001) 4 0 0 1 ) Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) Vent V e n t / / Flare F l a r e Gas G a s Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) Carmine C a r m i n e Red R e d (RAL ( R A L 3002) 3 0 0 2 ) Maize M a i z e Yellow Y e l l o w (RAL ( R A L 1006) 1 0 0 6 ) Inert I n e r t Gas G a s Inert I n e r t Gas G a s Carmine C a r m i n e Red R e d (RAL ( R A L 3002) 3 0 0 2 ) AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 127 1 2 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Pipe P i p e Contents C o n t e n t s Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r 150 1 5 0 mm m m Colour C o l o u r Code C o d e Indication I n d i c a t i o n 1 1 x x 50 5 0 mm m m or o r 3 3 x x 50 5 0 mm m m Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r 150 1 5 0 mm m m Plant P l a n t Air A i r Light L i g h t Blue B l u e (RAL ( R A L 5012) 5 0 1 2 ) Pure P u r e White W h i t e (RAL ( R A L 9010) 9 0 1 0 ) Light L i g h t Blue B l u e (RAL ( R A L 5012) 5 0 1 2 ) Instrument I n s t r u m e n t Air A i r Light L i g h t Blue B l u e (RAL ( R A L 5012) 5 0 1 2 ) Air A i r Steam S t e a m Steam S t e a m Grey G r e y White W h i t e (RAL ( R A L 9002) 9 0 0 2 ) Drain D r a i n Open O p e n Drain D r a i n Jet J e t Black B l a c k (RAL ( R A L 9005) 9 0 0 5 ) Pure P u r e White W h i t e (RAL ( R A L 9010) 9 0 1 0 ) Jet J e t Black B l a c k (RAL ( R A L 9005) 9 0 0 5 ) Closed C l o s e d Drain D r a i n Jet J e t Black B l a c k (RAL ( R A L 9005) 9 0 0 5 ) Carmine C a r m i n e Red R e d (RAL ( R A L 3002) 3 0 0 2 ) Jet J e t Black B l a c k (RAL ( R A L 9005) 9 0 0 5 ) Electrical E l e c t r i c a l Services S e r v i c e s and a n d Ventilation V e n t i l a t i o n Ducts D u c t s Services S e r v i c e s Chemicals C h e m i c a l s Pastel P a s t e l Orange O r a n g e (RAL ( R A L 2003) 2 0 0 3 ) Injection I n j e c t i o n Chemicals C h e m i c a l s Red R e d Lilac L i l a c (RAL ( R A L 4001) 4 0 0 1 ) Glycol G l y c o l Jet J e t Black B l a c k (RAL ( R A L 9005) 9 0 0 5 ) Painting P a i n t i n g of o f Tag T a g Numbers N u m b e r s and a n d Identification I d e n t i f i c a t i o n Strings S t r i n g s A8.4.1 A 8 . 4 . 1 General G e n e r a l This T h i s section s e c t i o n details d e t a i l s the t h e minimum m i n i m u m requirements r e q u i r e m e n t s for f o r painting p a i n t i n g of o f tag t a g numbers n u m b e r s on o n main m a i n vessels v e s s e l s and a n d storage s t o r a g e tanks t a n k s and a n d painting p a i n t i n g of o f identification i d e n t i f i c a t i o n strings s t r i n g s on o n pipelines. p i p e l i n e s . A8.4.2 A 8 . 4 . 2 Vessels V e s s e l s and a n d Storage S t o r a g e Tanks T a n k s Vessels V e s s e l s which w h i c h are a r e of o f larger l a r g e r size s i z e and a n d all a l l storage s t o r a g e tanks t a n k s shall s h a l l be b e identified i d e n t i f i e d by b y painting p a i n t i n g the t h e tag t a g number n u m b e r on o n the t h e surface. s u r f a c e . The T h e tag t a g number n u m b e r shall s h a l l be b e clearly c l e a r l y visible v i s i b l e from f r o m normal n o r m a l access a c c e s s routes r o u t e s to t o the t h e equipment. e q u i p m e n t . Typical T y p i c a l examples e x a m p l e s of o f equipment e q u i p m e n t are: a r e : Test T e s t Separators. S e p a r a t o r s . Production P r o d u c t i o n Separators. S e p a r a t o r s . Flow F l o w Suction S u c t i o n Tanks. T a n k s . Storage S t o r a g e Tanks. T a n k s . Degassing D e g a s s i n g Tanks. T a n k s . Knock-Out K n o c k - O u t Vessels. V e s s e l s . Equipment E q u i p m e n t / / Manifold M a n i f o l d Skids. S k i d s . The T h e minimum m i n i m u m character c h a r a c t e r heights h e i g h t s for f o r painting p a i n t i n g of o f tag t a g numbers n u m b e r s shall s h a l l be b e as a s follows: f o l l o w s : AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 128 1 2 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Storage S t o r a g e Tanks T a n k s 500mm 5 0 0 m m Separators S e p a r a t o r s and a n d Flow F l o w Suction S u c t i o n Tanks T a n k s 400mm 4 0 0 m m Knock K n o c k Out O u t Vessels V e s s e l s 200 2 0 0 mm m m Skids S k i d s 150mm 1 5 0 m m A8.4.3 A 8 . 4 . 3 Piping P i p i n g and a n d Pipelines P i p e l i n e s All A l l piping p i p i n g and a n d pipelines p i p e l i n e s of o f nominal n o m i n a l size s i z e 2” 2 ” and a n d above a b o v e shall s h a l l be b e identified i d e n t i f i e d by b y painting p a i n t i n g the t h e identification i d e n t i f i c a t i o n string s t r i n g at a t minimum m i n i m u m three t h r e e locations. l o c a t i o n s . The T h e painting p a i n t i n g shall s h a l l preferably p r e f e r a b l y be b e on o n the t h e side s i d e in i n the t h e 3 3 or o r 9 9 o’clock o ’ c l o c k position p o s i t i o n and a n d shall s h a l l be b e clearly c l e a r l y visible v i s i b l e from f r o m normal n o r m a l access a c c e s s routes. r o u t e s . Piping P i p i n g and a n d pipelines p i p e l i n e s which w h i c h are a r e closely c l o s e l y grouped, g r o u p e d , shall s h a l l be b e painted p a i n t e d on o n the t h e top t o p 12 1 2 o’clock o ’ c l o c k position. p o s i t i o n . The T h e piping p i p i n g shall s h a l l also a l s o be b e identified i d e n t i f i e d at a t the t h e 6 6 o’ o ’ clock c l o c k position p o s i t i o n when w h e n installed i n s t a l l e d on o n an a n overhead o v e r h e a d rack. r a c k . The T h e minimum m i n i m u m character c h a r a c t e r heights h e i g h t s for f o r painting p a i n t i n g of o f identification i d e n t i f i c a t i o n strings s t r i n g s shall s h a l l be b e as a s follows: f o l l o w s : NPS N P S 4” 4 ” and a n d above a b o v e 70mm 7 0 m m NPS N P S 2” 2 ” and a n d 3” 3 ” 25mm 2 5 m m The T h e alphanumerical a l p h a n u m e r i c a l characters c h a r a c t e r s forming f o r m i n g the t h e identification i d e n t i f i c a t i o n string s t r i n g shall s h a l l be b e painted p a i n t e d by b y using u s i n g pre-cut p r e - c u t stencils s t e n c i l s inserted i n s e r t e d in i n a a suitable s u i t a b l e holding h o l d i n g frame. f r a m e . Care C a r e shall s h a l l be b e taken t a k e n to t o ensure e n s u r e that t h a t the t h e string s t r i n g is i s properly p r o p e r l y positioned p o s i t i o n e d and a n d dimensioned. d i m e n s i o n e d . Paint P a i n t Type T y p e and a n d Colour C o l o u r The T h e colour c o l o u r of o f paint p a i n t for f o r the t h e characters c h a r a c t e r s forming f o r m i n g the t h e tag t a g numbers n u m b e r s and a n d identification i d e n t i f i c a t i o n strings s t r i n g s shall s h a l l be b e black. b l a c k . The T h e type t y p e of o f paint p a i n t to t o be b e used u s e d shall s h a l l be b e a a recoatable r e c o a t a b l e urethane u r e t h a n e finish. f i n i s h . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 129 1 2 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} SAFETY S A F E T Y COLOUR C O L O U R CODING C O D I N G AND A N D IDENTIFICATION I D E N T I F I C A T I O N - - OFFSHORE O F F S H O R E Offshore O f f s h o r e has h a s established e s t a b l i s h e d a a background-coding b a c k g r o u n d - c o d i n g scheme s c h e m e for f o r its i t s offshore o f f s h o r e and a n d onshore o n s h o r e operating o p e r a t i n g facilities. f a c i l i t i e s . This T h i s scheme s c h e m e unifies u n i f i e s the t h e finish f i n i s h colour c o l o u r of o f similar s i m i l a r structures s t r u c t u r e s or o r differentiates d i f f e r e n t i a t e s between b e t w e e n groups g r o u p s of o f operating o p e r a t i n g facilities f a c i l i t i e s from f r o m another a n o t h e r depending d e p e n d i n g upon u p o n its i t s field f i e l d origin. o r i g i n . Unlike U n l i k e colour c o l o u r identification i d e n t i f i c a t i o n of o f pipework p i p e w o r k and a n d services s e r v i c e s as a s detailed d e t a i l e d within w i t h i n this t h i s Appendix, A p p e n d i x , the t h e following f o l l o w i n g colour c o l o u r coding c o d i n g does d o e s not n o t identify i d e n t i f y a a particular p a r t i c u l a r service. s e r v i c e . In I n the t h e Appendix A p p e n d i x Table T a b l e 9.17 9 . 1 7 and a n d Appendix A p p e n d i x Table T a b l e 9.18, 9 . 1 8 , unless u n l e s s otherwise o t h e r w i s e specified s p e c i f i e d during d u r i n g project p r o j e c t stage, s t a g e , the t h e final f i n a l colours c o l o u r s of o f structures, s t r u c t u r e s , equipment e q u i p m e n t and a n d machinery m a c h i n e r y surfaces, s u r f a c e s , included i n c l u d e d or o r installed i n s t a l l e d on o n offshore o f f s h o r e structures s t r u c t u r e s are a r e defined. d e f i n e d . Colour C o l o u r Coding C o d i n g for f o r Umm U m m Shaif S h a i f / / Lower L o w e r Zakum Z a k u m / / Nasr N a s r / / Umm U m m Lulu L u l u Offshore O f f s h o r e Structures S t r u c t u r e s The T h e colours c o l o u r s specified s p e c i f i e d in i n Appendix A p p e n d i x Table T a b l e 9.17 9 . 1 7 shall s h a l l be b e used u s e d as a s an a n overall o v e r a l l finish f i n i s h of o f the t h e external e x t e r n a l surfaces s u r f a c e s of o f the t h e relevant r e l e v a n t plant, p l a n t , pipework p i p e w o r k or o r structure s t r u c t u r e offshore. o f f s h o r e . Appendix A p p e n d i x Table T a b l e 9.17 9 . 1 7 Colour C o l o u r Coding C o d i n g for f o r Umm U m m Shaif S h a i f / / Lower L o w e r Zakum Z a k u m / / Nasr N a s r / / Umm U m m Lulu L u l u - - Offshore O f f s h o r e Application A p p l i c a t i o n Colour C o l o u r to t o BS B S 4800 4 8 0 0 Colour C o l o u r Coding C o d i n g to t o BS B S 4800 4 8 0 0 Complex C o m p l e x Structures S t r u c t u r e s Submerged S u b m e r g e d zone z o n e and a n d Splash S p l a s h zone z o n e up u p to t o 5 5 m m above a b o v e the t h e MSL M S L or o r underside u n d e r s i d e of o f the t h e 1st 1 s t deck d e c k level l e v e l Intermediate I n t e r m e d i a t e zone, z o n e , cellar c e l l a r and a n d lower l o w e r deck d e c k areas a r e a s (up ( u p to t o the t h e next n e x t deck d e c k level) l e v e l ) Black B l a c k 00 0 0 E E 53 5 3 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Top T o p Zone Z o n e Ivory I v o r y 10 1 0 C C 31 3 1 Piping, P i p i n g , Fittings, F i t t i n g s , Valves, V a l v e s , Actuators A c t u a t o r s and a n d Supports S u p p o r t s Nimbus N i m b u s Grey G r e y 10 1 0 A A 07 0 7 Vessels V e s s e l s Exchangers, E x c h a n g e r s , Tanks T a n k s and a n d Equipment E q u i p m e n t Nimbus N i m b u s Grey G r e y 10 1 0 A A 07 0 7 Handrails, H a n d r a i l s , Ladders L a d d e r s and a n d Stanchions S t a n c h i o n s (Atmospheric ( A t m o s p h e r i c and a n d Splash S p l a s h Zones) Z o n e s ) Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Wellhead W e l l h e a d Towers T o w e r s Structures S t r u c t u r e s - - USF U S F / / LZF L Z F / / UL U L / / Nasr N a s r Submerged S u b m e r g e d zone z o n e and a n d Splash S p l a s h zone z o n e up u p to t o 5m 5 m above a b o v e the t h e MSL M S L Black B l a c k 00 0 0 E E 53 5 3 Topside T o p s i d e Zone Z o n e - - All A l l surfaces s u r f a c e s above a b o v e 5m 5 m above a b o v e the t h e MSL M S L to t o the t h e top t o p of o f the t h e structure s t r u c t u r e Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Piping, P i p i n g , Fittings, F i t t i n g s , Valves, V a l v e s , Vessels V e s s e l s and a n d Tanks T a n k s Nimbus N i m b u s Grey G r e y 10 1 0 A A 07 0 7 Handrails, H a n d r a i l s , Ladders L a d d e r s and a n d Stanchions S t a n c h i o n s (Atmospheric ( A t m o s p h e r i c and a n d Splash S p l a s h Zones) Z o n e s ) Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Appendix A p p e n d i x Table T a b l e 9.18 9 . 1 8 Colour C o l o u r Coding C o d i n g for f o r Upper U p p e r Zakum Z a k u m / / SATF S A T F / / UADF U A D F - - Offshore O f f s h o r e Application A p p l i c a t i o n Colour C o l o u r to t o BS B S 4800 4 8 0 0 Colour C o l o u r Coding C o d i n g to t o BS B S 4800 4 8 0 0 Central C e n t r a l Complex C o m p l e x Structures S t r u c t u r e s AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 130 1 3 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Application A p p l i c a t i o n Colour C o l o u r to t o BS B S 4800 4 8 0 0 Colour C o l o u r Coding C o d i n g to t o BS B S 4800 4 8 0 0 Submerged S u b m e r g e d zone z o n e and a n d Splash S p l a s h zone z o n e up u p to t o underside u n d e r s i d e of o f the t h e 1st 1 s t deck d e c k level l e v e l Black B l a c k 00 0 0 E E 53 5 3 Top T o p Zone Z o n e (above ( a b o v e splash s p l a s h zone z o n e till t i l l top t o p of o f structure) s t r u c t u r e ) Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Super S u p e r Complex C o m p l e x (ZCC ( Z C C and a n d Satellites) S a t e l l i t e s ) including i n c l u d i n g Offices O f f i c e s and a n d control c o n t r o l Rooms R o o m s Buildings, B u i l d i n g s , workshops, w o r k s h o p s , etc, e t c , Accommodation A c c o m m o d a t i o n Platforms P l a t f o r m s (ACPTs) ( A C P T s ) White W h i t e 00 0 0 E E 55 5 5 Piping, P i p i n g , Fittings, F i t t i n g s , Valves, V a l v e s , Actuators A c t u a t o r s and a n d Supports S u p p o r t s White W h i t e 00 0 0 E E 55 5 5 Vessels V e s s e l s Exchangers, E x c h a n g e r s , Tanks T a n k s and a n d Equipment E q u i p m e n t White W h i t e 00 0 0 E E 55 5 5 Handrails, H a n d r a i l s , Ladders L a d d e r s and a n d Stanchions S t a n c h i o n s (Atmospheric ( A t m o s p h e r i c and a n d Splash S p l a s h Zones) Z o n e s ) Wellhead W e l l h e a d Towers T o w e r s Structures S t r u c t u r e s - - UZF U Z F / / SATF S A T F / / UADF U A D F Submerged S u b m e r g e d zone z o n e and a n d Splash S p l a s h zone z o n e up u p to t o 13m 1 3 m above a b o v e the t h e MSL M S L OR O R underside u n d e r s i d e of o f the t h e 1st 1 s t deck d e c k level. l e v e l . Topside T o p s i d e Zone Z o n e - - All A l l surfaces s u r f a c e s above a b o v e 13 1 3 m m above a b o v e the t h e MSL M S L to t o the t h e top t o p of o f the t h e structure s t r u c t u r e Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Black B l a c k 00 0 0 E E 53 5 3 Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Pipework, P i p e w o r k , Valves, V a l v e s , Vessels V e s s e l s and a n d Tanks T a n k s White W h i t e 00 0 0 E E 55 5 5 Handrails, H a n d r a i l s , Ladders L a d d e r s and a n d Stanchions, S t a n c h i o n s , (Atmospheric ( A t m o s p h e r i c and a n d Splash S p l a s h Zone) Z o n e ) Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Colour C o l o u r Coding C o d i n g of o f Onshore O n s h o r e Plants P l a n t s The T h e colours c o l o u r s specified s p e c i f i e d in i n following f o l l o w i n g Appendix A p p e n d i x Table T a b l e 9.19 9 . 1 9 and a n d Appendix A p p e n d i x Table T a b l e 9.20 9 . 2 0 shall s h a l l be b e used u s e d as a s an a n overall o v e r a l l finish f i n i s h of o f the t h e external e x t e r n a l surfaces s u r f a c e s of o f the t h e relevant r e l e v a n t plant, p l a n t , pipework p i p e w o r k or o r structure s t r u c t u r e related r e l a t e d to t o onshore. o n s h o r e . Appendix A p p e n d i x Table T a b l e 9.19 9 . 1 9 Colour C o l o u r Coding C o d i n g of o f Das D a s Island I s l a n d - - Offshore O f f s h o r e Plant P l a n t Colour C o l o u r to t o BS B S 4800 4 8 0 0 Colour C o l o u r Coding C o d i n g to t o BS B S 4800 4 8 0 0 Umm U m m Shaif S h a i f related r e l a t e d Facilities F a c i l i t i e s Bright B r i g h t Green G r e e n 14 1 4 E E 51 5 1 Zakum Z a k u m related r e l a t e d Facilities F a c i l i t i e s Duck D u c k Egg E g g Blue B l u e 16 1 6 C C 33 3 3 Bunduq B u n d u q related r e l a t e d Facilities F a c i l i t i e s Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Shared S h a r e d related r e l a t e d Facilities F a c i l i t i e s Ivory I v o r y 10 1 0 C C 31 3 1 Zirku Z i r k u Gas G a s related r e l a t e d Facilities F a c i l i t i e s Black B l a c k 00 0 0 E E 53 5 3 Satah S a t a h Al-Razboot A l - R a z b o o t related r e l a t e d Facilities F a c i l i t i e s White W h i t e 10 1 0 A A 01 0 1 Tidal T i d a l Zone Z o n e related r e l a t e d Facilities F a c i l i t i e s (Foreshore ( F o r e s h o r e and a n d Flares) F l a r e s ) Black B l a c k 00 0 0 E E 53 5 3 Buried B u r i e d related r e l a t e d Facilities F a c i l i t i e s Black B l a c k 00 0 0 E E 53 5 3 Sattah S a t t a h related r e l a t e d facilities f a c i l i t i e s Purple P u r p l e 04 0 4 E E 58 5 8 Handrails H a n d r a i l s Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 131 1 3 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Appendix A p p e n d i x Table T a b l e 9.20 9 . 2 0 Colour C o l o u r Coding C o d i n g of o f Zirku, Z i r k u , Arzanah A r z a n a h and a n d Artificial A r t i f i c i a l Islands I s l a n d s - - Offshore O f f s h o r e Plant P l a n t Colour C o l o u r to t o BS B S 4800 4 8 0 0 Colour C o l o u r Coding C o d i n g to t o BS B S 4800 4 8 0 0 Structure, S t r u c t u r e , Vessels, V e s s e l s , Exchangers, E x c h a n g e r s , (except ( e x c e p t Rotating) R o t a t i n g ) Goose G o o s e Grey G r e y 00 0 0 A A 05 0 5 Piping, P i p i n g , Valves V a l v e s and a n d Actuators A c t u a t o r s White W h i t e 00 0 0 E E 55 5 5 Handrails, H a n d r a i l s , Ladders L a d d e r s and a n d Stanchions S t a n c h i o n s Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Electrical E l e c t r i c a l Substations, S u b s t a t i o n s , Battery B a t t e r y rooms r o o m s (Artificial ( A r t i f i c i a l Islands) I s l a n d s ) Canary C a n a r y Yellow Y e l l o w 10 1 0 E E 55 5 5 Local L o c a l Control C o n t r o l Rooms R o o m s / / Machine M a c h i n e Technical T e c h n i c a l Rooms R o o m s (Artificial ( A r t i f i c i a l Islands) I s l a n d s ) Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Buildings B u i l d i n g s (MSW, ( M S W , Warehouse, W a r e h o u s e , Harbour, H a r b o u r , etc. e t c . (Artificial ( A r t i f i c i a l Islands) I s l a n d s ) Goose G o o s e Grey G r e y 00 0 0 A A 05 0 5 Diesel D i e s e l Storage S t o r a g e tanks t a n k s (Artificial ( A r t i f i c i a l Islands) I s l a n d s ) White W h i t e 00 0 0 E E 55 5 5 Accommodation A c c o m m o d a t i o n Clusters C l u s t e r s (Artificial ( A r t i f i c i a l Islands) I s l a n d s ) White W h i t e 00 0 0 E E 55 5 5 Colour C o l o u r Coding C o d i n g of o f General G e n e r a l Items I t e m s The T h e items i t e m s listed l i s t e d in i n Appendix A p p e n d i x Table T a b l e 9.21 9 . 2 1 shall s h a l l be b e top t o p coated c o a t e d with w i t h the t h e specified s p e c i f i e d unified u n i f i e d Colours C o l o u r s wherever w h e r e v e r they t h e y are a r e located l o c a t e d within w i t h i n Offshore O f f s h o r e owned o w n e d facilities. f a c i l i t i e s . Appendix A p p e n d i x Table T a b l e 9.21 9 . 2 1 Colour C o l o u r Coding C o d i n g of o f General G e n e r a l Items I t e m s - - Offshore O f f s h o r e Application A p p l i c a t i o n Colour C o l o u r to t o BS B S 4800 4 8 0 0 Colour C o l o u r Coding C o d i n g to t o BS B S 4800 4 8 0 0 Pumps, P u m p s , Compressors C o m p r e s s o r s Generators G e n e r a t o r s and a n d Drivers D r i v e r s Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Instrument I n s t r u m e n t and a n d Electrical E l e c t r i c a l Equipment E q u i p m e n t Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Dangerous D a n g e r o u s Exposed E x p o s e d Points P o i n t s of o f Electrical E l e c t r i c a l Equipment E q u i p m e n t Cobalt C o b a l t Blue B l u e 18 1 8 E E 53 5 3 Dangerous D a n g e r o u s Exposed E x p o s e d Points P o i n t s of o f Machinery M a c h i n e r y Equipment E q u i p m e n t Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 First F i r s t Aid A i d Equipment E q u i p m e n t Holly H o l l y Green G r e e n 14 1 4 C C 39 3 9 Runway R u n w a y Beams, B e a m s , Overhead O v e r h e a d and a n d Ground G r o u n d Level L e v e l Obstructions O b s t r u c t i o n s Crane C r a n e Booms B o o m s and a n d Derricks D e r r i c k s Push P u s h Buttons, B u t t o n s , Machinery M a c h i n e r y Controls, C o n t r o l s , Shutdown S h u t d o w n Buttons B u t t o n s Chain C h a i n Hoists, H o i s t s , Guards, G u a r d s , Coupling C o u p l i n g etc. e t c . Canary C a n a r y Yellow Y e l l o w and a n d 10 1 0 E E 55 5 5 and a n d Black B l a c k Stripes S t r i p e s 00 0 0 E E 53 5 3 Poppy P o p p y Red R e d and a n d 04 0 4 E E 53 5 3 and a n d White W h i t e Stripes S t r i p e s 00 0 0 E E 55 5 5 Canary C a n a r y Yellow Y e l l o w 10 1 0 E E 55 5 5 HDG H D G Gratings, G r a t i n g s , if i f Painted P a i n t e d Black B l a c k 00 0 0 E E 53 5 3 Valve V a l v e Handles H a n d l e s Black B l a c k 00 0 0 E E 53 5 3 Escape E s c a p e Route R o u t e Marking M a r k i n g (Directional ( D i r e c t i o n a l Arrows A r r o w s at a t 5 5 m m interval i n t e r v a l and a n d at a t Changes C h a n g e s of o f Directions) D i r e c t i o n s ) Canary C a n a r y Yellow Y e l l o w and a n d 10 1 0 E E 55 5 5 Black B l a c k Arrows A r r o w s 00 0 0 E E 53 5 3 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 132 1 3 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Application A p p l i c a t i o n Colour C o l o u r to t o BS B S 4800 4 8 0 0 Colour C o l o u r Coding C o d i n g to t o BS B S 4800 4 8 0 0 Safety S a f e t y Net N e t Supports S u p p o r t s (WHTs) ( W H T s ) Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Fire F i r e Fighting F i g h t i n g Facilities F a c i l i t i e s Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Navigation N a v i g a t i o n Aid A i d Nimbus N i m b u s Grey G r e y 10 1 0 A A 07 0 7 Solid S o l i d Decks D e c k s (Excluding ( E x c l u d i n g Gratings) G r a t i n g s ) Irish I r i s h Green G r e e n 14 1 4 E E 53 5 3 Solid S o l i d Decks D e c k s (Muster ( M u s t e r Area) A r e a ) Canary C a n a r y Yellow Y e l l o w 300mm 3 0 0 m m Wide W i d e Bands B a n d s Canary C a n a r y Yellow Y e l l o w within w i t h i n Boundary B o u n d a r y 30mm 3 0 m m Wide W i d e Chevrons C h e v r o n s Solid S o l i d Decks D e c k s (Lay ( L a y down d o w n Area) A r e a ) Orange O r a n g e 300mm 3 0 0 m m Wide W i d e Boundary B o u n d a r y Band B a n d 10 1 0 E E 55 5 5 06 0 6 E E 55 5 5 Control C o n t r o l Panels P a n e l s (Electrical ( E l e c t r i c a l and a n d Instrumentation) I n s t r u m e n t a t i o n ) Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Control C o n t r o l and a n d Process P r o c e s s Rooms R o o m s / / Cabins C a b i n s Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Helideck H e l i d e c k Marking M a r k i n g See S e e APPENDIX A P P E N D I X A13 A 1 3 and a n d CAAP C A A P 071 0 7 1 Safety S a f e t y Net N e t Support S u p p o r t - - Complexes C o m p l e x e s Ivory I v o r y 10 1 0 C C 31 3 1 Safety S a f e t y Net N e t Irish I r i s h Green G r e e n 14 1 4 E E 53 5 3 Helideck H e l i d e c k Marking M a r k i n g Colour C o l o u r Identification I d e n t i f i c a t i o n of o f Pipework P i p e w o r k and a n d Services S e r v i c e s All A l l known k n o w n pipework p i p e w o r k conveying c o n v e y i n g fluids f l u i d s in i n liquid l i q u i d and a n d / / or o r gaseous g a s e o u s states s t a t e s are a r e covered c o v e r e d by b y this t h i s Specification. S p e c i f i c a t i o n . Pipelines P i p e l i n e s in i n services, s e r v i c e s , which w h i c h are a r e not n o t covered c o v e r e d by b y this t h i s scheme s c h e m e and a n d required r e q u i r e d to t o be b e colour c o l o u r identified, i d e n t i f i e d , shall s h a l l refer r e f e r to t o the t h e authorised a u t h o r i s e d Offshore O f f s h o r e group g r o u p to t o advise a d v i s e appropriate a p p r o p r i a t e colour c o l o u r identification. i d e n t i f i c a t i o n . Colour C o l o u r Identification I d e n t i f i c a t i o n Scheme S c h e m e The T h e transported t r a n s p o r t e d fluids f l u i d s in i n the t h e pipe p i p e shall s h a l l be b e identified i d e n t i f i e d with w i t h the t h e basic b a s i c or o r with w i t h the t h e additional a d d i t i o n a l identification i d e n t i f i c a t i o n colours c o l o u r s according a c c o r d i n g respectively r e s p e c t i v e l y to t o the t h e Appendix A p p e n d i x Table T a b l e 9.22 9 . 2 2 and a n d Appendix A p p e n d i x Table T a b l e 9.23. 9 . 2 3 . Commodity C o m m o d i t y having h a v i n g properties p r o p e r t i e s in i n common c o m m o n are a r e grouped g r o u p e d under u n d e r one o n e basic b a s i c colour c o l o u r e.g. e . g . oil, o i l , water, w a t e r , gas, g a s , chemicals. c h e m i c a l s . Appendix A p p e n d i x Table T a b l e 9.22 9 . 2 2 Basic B a s i c Identification I d e n t i f i c a t i o n Colours C o l o u r s for f o r Fluids F l u i d s - - Offshore O f f s h o r e Group G r o u p of o f Fluid F l u i d Colour C o l o u r to t o BS B S 4800 4 8 0 0 Colour C o l o u r Coding C o d i n g to t o BS B S 4800 4 8 0 0 Steam S t e a m Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Crude C r u d e oil o i l Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Petroleum P e t r o l e u m Gases G a s e s Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Kerosene, K e r o s e n e , Diesel D i e s e l Oil, O i l , Jet J e t Fuel, F u e l , etc. e t c . Black B l a c k 00 0 0 E E 53 5 3 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 133 1 3 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Group G r o u p of o f Fluid F l u i d Colour C o l o u r to t o BS B S 4800 4 8 0 0 Colour C o l o u r Coding C o d i n g to t o BS B S 4800 4 8 0 0 Instrument I n s t r u m e n t and a n d Industrial I n d u s t r i a l Air, A i r , Nitrogen, N i t r o g e n , Oxygen, O x y g e n , Halon H a l o n and a n d Vacuum V a c u u m Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Chemicals C h e m i c a l s Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Acid A c i d and a n d Alkali A l k a l i Purple P u r p l e 22 2 2 D D 43 4 3 Fire F i r e Protection P r o t e c t i o n Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Vents, V e n t s , Drains D r a i n s and a n d Slops S l o p s Linden L i n d e n Green G r e e n 12 1 2 E E 53 5 3 Individual I n d i v i d u a l characteristics c h a r a c t e r i s t i c s of o f different d i f f e r e n t services s e r v i c e s within w i t h i n the t h e common c o m m o n group g r o u p are a r e distinguished d i s t i n g u i s h e d by b y a a secondary s e c o n d a r y colour. c o l o u r . Any A n y pipework p i p e w o r k originally o r i g i n a l l y painted p a i n t e d (background ( b a c k g r o u n d colour c o l o u r coded) c o d e d ) along a l o n g its i t s entire e n t i r e length l e n g t h with w i t h one o n e of o f the t h e basic b a s i c colours, c o l o u r s , an a n aluminium a l u m i n i u m contrast c o n t r a s t band b a n d shall s h a l l be b e used u s e d as a s an a n additional a d d i t i o n a l outer o u t e r most m o s t colour c o l o u r to t o distinguish d i s t i n g u i s h between b e t w e e n the t h e decorative d e c o r a t i v e colour c o l o u r and a n d the t h e basic b a s i c colour c o l o u r identification i d e n t i f i c a t i o n of o f this t h i s particular p a r t i c u l a r pipework. p i p e w o r k . Appendix A p p e n d i x Table T a b l e 9.23 9 . 2 3 Additional A d d i t i o n a l Identification I d e n t i f i c a t i o n Colours C o l o u r s - - Offshore O f f s h o r e Group G r o u p of o f Fluid F l u i d Colour C o l o u r to t o BS B S 4800 4 8 0 0 Colour C o l o u r Coding C o d i n g to t o BS B S 4800 4 8 0 0 Assigned A s s i g n e d only o n l y as a s Secondary S e c o n d a r y Colour C o l o u r Violet V i o l e t 02 0 2 D D 44 4 4 Assigned A s s i g n e d only o n l y as a s Secondary S e c o n d a r y Colour C o l o u r White W h i t e 00 0 0 E E 55 5 5 Assigned A s s i g n e d only o n l y as a s Secondary S e c o n d a r y Colour C o l o u r Sunflower S u n f l o w e r Yellow Y e l l o w 10 1 0 E E 53 5 3 Contrast C o n t r a s t Band B a n d Aluminium A l u m i n i u m N.A. N . A . Assigned A s s i g n e d only o n l y as a s Secondary S e c o n d a r y Colour C o l o u r Cobalt C o b a l t Blue B l u e 18 1 8 E E 53 5 3 Application A p p l i c a t i o n of o f the t h e Pipeline P i p e l i n e Identification I d e n t i f i c a t i o n Colours C o l o u r s A9.7.1 A 9 . 7 . 1 Colour C o l o u r Identification I d e n t i f i c a t i o n Band B a n d Lay-Out L a y - O u t The T h e colour c o l o u r identifying i d e n t i f y i n g all a l l pipeline p i p e l i n e contents c o n t e n t s within w i t h i n Offshore O f f s h o r e facilities f a c i l i t i e s are a r e listed l i s t e d in i n Appendix A p p e n d i x Table T a b l e 9.26. 9 . 2 6 . The T h e colour c o l o u r coding c o d i n g shall s h a l l consist c o n s i s t of o f three t h r e e bands, b a n d s , the t h e outside o u t s i d e colour c o l o u r bands b a n d s shall s h a l l be b e the t h e basic b a s i c identification i d e n t i f i c a t i o n colour c o l o u r for f o r a a particular p a r t i c u l a r family f a m i l y of o f commodity, c o m m o d i t y , and a n d the t h e central c e n t r a l band b a n d shall s h a l l represent r e p r e s e n t the t h e secondary s e c o n d a r y colour c o l o u r allocated a l l o c a t e d for f o r characterizing c h a r a c t e r i z i n g further f u r t h e r the t h e type t y p e of o f fluid f l u i d within w i t h i n this t h i s major m a j o r family f a m i l y or o r group g r o u p (see ( s e e Appendix A p p e n d i x Figure F i g u r e 9.4). 9 . 4 ) . A9.7.2 A 9 . 7 . 2 Contrasting C o n t r a s t i n g Bands B a n d s The T h e protective p r o t e c t i v e or o r background b a c k g r o u n d colour c o l o u r code c o d e of o f the t h e pipe p i p e shall s h a l l not n o t account a c c o u n t for f o r the t h e basic b a s i c identification i d e n t i f i c a t i o n colours. c o l o u r s . If I f the t h e decorative d e c o r a t i v e colour c o l o u r interacts i n t e r a c t s with w i t h the t h e basic b a s i c colour, c o l o u r , a a strip s t r i p of o f aluminium a l u m i n i u m band b a n d (50 ( 5 0 mm) m m ) wide w i d e shall s h a l l be b e applied a p p l i e d at a t the t h e outer o u t e r edges e d g e s of o f the t h e basic b a s i c colours c o l o u r s (see ( s e e Appendix A p p e n d i x Figure F i g u r e 9.4). 9 . 4 ) . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 134 1 3 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} A9.7.3 A 9 . 7 . 3 Surface S u r f a c e Preparation P r e p a r a t i o n Prior P r i o r to t o the t h e application a p p l i c a t i o n of o f the t h e colour c o l o u r identification i d e n t i f i c a t i o n bands, b a n d s , directional d i r e c t i o n a l flow f l o w arrows, a r r o w s , contrasting c o n t r a s t i n g band b a n d and a n d line l i n e numbers, n u m b e r s , all a l l surfaces s u r f a c e s shall s h a l l be b e degreased, d e g r e a s e d , high h i g h pressure p r e s s u r e fresh f r e s h water w a t e r washed w a s h e d and a n d allowed a l l o w e d to t o dry. d r y . If I f required r e q u i r e d the t h e relevant r e l e v a n t surfaces, s u r f a c e s , prior p r i o r to t o the t h e application a p p l i c a t i o n of o f the t h e colour c o l o u r identification i d e n t i f i c a t i o n bands b a n d s may m a y be b e slightly s l i g h t l y abraded a b r a d e d using u s i n g fine f i n e emery e m e r y paper. p a p e r . A9.7.4 A 9 . 7 . 4 Marking M a r k i n g Lines L i n e s in i n Close C l o s e Proximity P r o x i m i t y In I n instances i n s t a n c e s where w h e r e a a run r u n of o f multiple m u l t i p l e lines l i n e s exist e x i s t e.g. e . g . pipe p i p e racks r a c k s or o r major m a j o r pipe p i p e supports, s u p p o r t s , the t h e colour c o l o u r identification, i d e n t i f i c a t i o n , flow f l o w direction d i r e c t i o n arrows a r r o w s and a n d line l i n e numbers n u m b e r s shall s h a l l be b e positioned p o s i t i o n e d directly d i r e c t l y in i n line l i n e with w i t h one o n e another a n o t h e r on o n individual i n d i v i d u a l pipes p i p e s and a n d shall s h a l l be b e easily e a s i l y visible. v i s i b l e . A9.7.5 A 9 . 7 . 5 Safety S a f e t y Related R e l a t e d Pipework P i p e w o r k Pipework P i p e w o r k related r e l a t e d to t o safety, s a f e t y , such s u c h as a s fire f i r e protection, p r o t e c t i o n , firewater, f i r e w a t e r , foam f o a m piping, p i p i n g , etc. e t c . when w h e n specified s p e c i f i e d for f o r colour c o l o u r coding c o d i n g should s h o u l d be b e entirely e n t i r e l y coated c o a t e d from f r o m origin o r i g i n to t o all a l l extremities e x t r e m i t i e s in i n Poppy P o p p y Red R e d (04 ( 0 4 E E 53). 5 3 ) . Materials M a t e r i a l s The T h e application a p p l i c a t i o n of o f the t h e colour c o l o u r identification i d e n t i f i c a t i o n shall s h a l l be b e employed e m p l o y e d using u s i n g approved a p p r o v e d Polyurethane P o l y u r e t h a n e paint p a i n t applied a p p l i e d over o v e r a a contrasting c o n t r a s t i n g high h i g h build b u i l d undercoat u n d e r c o a t matching m a t c h i n g British B r i t i s h colour c o l o u r BS B S 4800. 4 8 0 0 . The T h e former f o r m e r materials m a t e r i a l s shall s h a l l be b e chosen c h o s e n from f r o m COMPANY C O M P A N Y Approved A p p r o v e d Paint P a i n t products. p r o d u c t s . Appendix A p p e n d i x Table T a b l e 9.24 9 . 2 4 Bands B a n d s for f o r Pipeline P i p e l i n e - - Offshore O f f s h o r e Pipe P i p e Diameter D i a m e t e r Basic B a s i c Colour C o l o u r Band B a n d Secondary S e c o n d a r y Colour C o l o u r Band B a n d Less L e s s than t h a n or o r equal e q u a l to t o 6” 6 ” 75 7 5 mm m m 50 5 0 mm m m Above A b o v e 6” 6 ” to t o 14” 1 4 ” 100 1 0 0 mm m m 75 7 5 mm m m Above A b o v e 14” 1 4 ” 150 1 5 0 mm m m 100 1 0 0 mm m m A9.8.1 A 9 . 8 . 1 Location L o c a t i o n of o f Colour C o l o u r identification i d e n t i f i c a t i o n Colour C o l o u r coding c o d i n g should s h o u l d be b e applied a p p l i e d to t o the t h e pipe p i p e as a s follows: f o l l o w s : On O n all a l l sides s i d e s of o f and a n d adjacent a d j a c e n t to t o valves, v a l v e s , and a n d other o t h e r important i m p o r t a n t fittings. f i t t i n g s . Where W h e r e pipes p i p e s enter e n t e r and a n d emerge e m e r g e from f r o m walls, w a l l s , roads r o a d s and a n d walkway w a l k w a y overpasses. o v e r p a s s e s . Upstream U p s t r e a m and a n d downstream d o w n s t r e a m lines l i n e s from f r o m vessels, v e s s e l s , tanks, t a n k s , compressors, c o m p r e s s o r s , pumps p u m p s and a n d other o t h e r major m a j o r equipment. e q u i p m e n t . At A t uniform u n i f o r m intervals i n t e r v a l s not n o t exceeding e x c e e d i n g 20m 2 0 m along a l o n g horizontal h o r i z o n t a l or o r vertical v e r t i c a l section s e c t i o n of o f pipework. p i p e w o r k . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 135 1 3 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Additional A d d i t i o n a l Details D e t a i l s for f o r Colour C o l o u r Identification I d e n t i f i c a t i o n of o f Pipe P i p e Works W o r k s A9.9.1 A 9 . 9 . 1 Direction D i r e c t i o n of o f Flow F l o w The T h e flow f l o w direction d i r e c t i o n shall s h a l l be b e shown s h o w n on o n all a l l pipelines p i p e l i n e s in i n conjunction c o n j u n c t i o n with w i t h the t h e colour c o l o u r identification. i d e n t i f i c a t i o n . This T h i s shall s h a l l be b e indicated i n d i c a t e d by b y an a n arrow a r r o w stencilled s t e n c i l l e d on o n the t h e line. l i n e . The T h e base b a s e of o f the t h e arrow a r r o w should s h o u l d be b e situated s i t u a t e d 400 4 0 0 mm m m away a w a y from f r o m the t h e colour c o l o u r identification i d e n t i f i c a t i o n and a n d in i n the t h e most m o s t visible v i s i b l e position p o s i t i o n (see ( s e e Appendix A p p e n d i x Figure F i g u r e 9.4). 9 . 4 ) . All A l l markers m a r k e r s should s h o u l d be b e positioned p o s i t i o n e d such s u c h that t h a t they t h e y are a r e visibly v i s i b l y pleasing. p l e a s i n g . A9.9.2 A 9 . 9 . 2 Line L i n e Number N u m b e r All A l l lines l i n e s 2" 2 " NPS N P S and a n d larger l a r g e r shall s h a l l be b e marked m a r k e d / / identified i d e n t i f i e d with w i t h the t h e line l i n e number n u m b e r by b y stencilling. s t e n c i l l i n g . Line L i n e number n u m b e r shall s h a l l be b e applied a p p l i e d at a t the t h e start s t a r t and a n d end e n d of o f the t h e line l i n e (minimum ( m i n i m u m requirement) r e q u i r e m e n t ) and a n d at a t intervals i n t e r v a l s not n o t exceeding e x c e e d i n g 20m 2 0 m along a l o n g horizontal h o r i z o n t a l or o r vertical v e r t i c a l section s e c t i o n of o f pipework p i p e w o r k (see ( s e e Appendix A p p e n d i x Figure F i g u r e 9.4). 9 . 4 ) . Work W o r k Identification I d e n t i f i c a t i o n Number N u m b e r (WIN) ( W I N ) All A l l equipment e q u i p m e n t vessels, v e s s e l s , tanks, t a n k s , rotating r o t a t i n g machinery m a c h i n e r y and a n d any a n y other o t h e r plant p l a n t equipment, e q u i p m e n t , which w h i c h is i s assigned a s s i g n e d a a WIN/UTC W I N / U T C number n u m b e r must m u s t show s h o w this t h i s number n u m b e r stencilled, s t e n c i l l e d , in i n the t h e most m o s t visible v i s i b l e position. p o s i t i o n . Size S i z e of o f Lettering L e t t e r i n g and a n d Numerals N u m e r a l s Lettering L e t t e r i n g and a n d numeral n u m e r a l height h e i g h t shall s h a l l be b e equivalent e q u i v a l e n t to t o half h a l f pipe p i p e diameter d i a m e t e r with w i t h a a minimum m i n i m u m of o f 2" 2 " and a n d a a maximum m a x i m u m of o f 6". 6 " . Colour C o l o u r Coding C o d i n g of o f Storage S t o r a g e Tanks T a n k s Exterior E x t e r i o r and a n d Components C o m p o n e n t s Offshore O f f s h o r e has h a s established e s t a b l i s h e d a a background b a c k g r o u n d coding c o d i n g scheme s c h e m e for f o r its i t s offshore o f f s h o r e and a n d onshore o n s h o r e operating o p e r a t i n g facilities. f a c i l i t i e s . This T h i s scheme s c h e m e unifies u n i f i e s the t h e finish f i n i s h colour c o l o u r of o f similar s i m i l a r structures s t r u c t u r e s or o r differentiate d i f f e r e n t i a t e between b e t w e e n a a group g r o u p of o f operating o p e r a t i n g facilities f a c i l i t i e s from f r o m another a n o t h e r depending d e p e n d i n g upon u p o n its i t s field f i e l d origin. o r i g i n . Unlike U n l i k e colour c o l o u r identification i d e n t i f i c a t i o n of o f pipework p i p e w o r k and a n d services s e r v i c e s as a s detailed d e t a i l e d in i n this t h i s Appendix A p p e n d i x of o f this t h i s of o f this t h i s Specification, S p e c i f i c a t i o n , the t h e following f o l l o w i n g colour c o l o u r coding c o d i n g does d o e s not n o t identify i d e n t i f y a a particular p a r t i c u l a r service. s e r v i c e . In I n Appendix A p p e n d i x Table T a b l e 9.25, 9 . 2 5 , unless u n l e s s otherwise o t h e r w i s e specified s p e c i f i e d during d u r i n g project p r o j e c t stage s t a g e and a n d submitted s u b m i t t e d to t o the t h e COMPANY C O M P A N Y for f o r approval, a p p r o v a l , are a r e defined d e f i n e d the t h e final f i n a l colours c o l o u r s of o f storage s t o r a g e and a n d process p r o c e s s tanks t a n k s exterior e x t e r i o r included i n c l u d e d or o r installed i n s t a l l e d on o n onshore o n s h o r e structures s t r u c t u r e s related r e l a t e d to t o the t h e field f i e l d of o f origin. o r i g i n . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 136 1 3 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 137 1 3 7 of o f 176 1 7 6 Appendix A p p e n d i x Table T a b l e 9.25 9 . 2 5 Colour C o l o u r Coding C o d i n g of o f Storage S t o r a g e Tanks T a n k s Exterior E x t e r i o r - - Offshore O f f s h o r e Application A p p l i c a t i o n Colour C o l o u r and a n d Colour C o l o u r Coding C o d i n g According A c c o r d i n g to t o Filed F i l e d of o f Origin O r i g i n Umm U m m Shaif S h a i f Zakum Z a k u m Bundiq B u n d i q Shared S h a r e d Zirku Z i r k u Gas G a s Sarb S a r b Zirku Z i r k u / / Arzanah A r z a n a h / / UZ U Z Artificial A r t i f i c i a l Island I s l a n d / / UAD U A D / / UZ U Z Towers T o w e r s Complexes C o m p l e x e s / / SATF S A T F Gasoline G a s o l i n e Bright B r i g h t Green G r e e n 14 1 4 E E 51 5 1 Duck D u c k Egg E g g Blue B l u e 16 1 6 C C 33 3 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Ivory I v o r y 10 1 0 C C 31 3 1 Black B l a c k 00 0 0 E E 53 5 3 White W h i t e 10 1 0 A A 01 0 1 Goose G o o s e Grey G r e y 00 0 0 A A 05 0 5 Diesel D i e s e l Oil O i l Bright B r i g h t Green G r e e n 14 1 4 E E 51 5 1 Duck D u c k Egg E g g Blue B l u e 16 1 6 C C 33 3 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Ivory I v o r y 10 1 0 C C 31 3 1 Black B l a c k 00 0 0 E E 53 5 3 White W h i t e 10 1 0 A A 01 0 1 White W h i t e 00 0 0 E E 55 5 5 Fuel F u e l Oil O i l Bitumen B i t u m e n Bright B r i g h t Green G r e e n 14 1 4 E E 51 5 1 Duck D u c k Egg E g g Blue B l u e 16 1 6 C C 33 3 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Ivory I v o r y 10 1 0 C C 31 3 1 Black B l a c k 00 0 0 E E 53 5 3 White W h i t e 10 1 0 A A 01 0 1 Black B l a c k 00 0 0 E E 53 5 3 Crude C r u d e Oil O i l Bright B r i g h t Green G r e e n 14 1 4 E E 51 5 1 Duck D u c k Egg E g g Blue B l u e 16 1 6 C C 33 3 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Ivory I v o r y 10 1 0 C C 31 3 1 Black B l a c k 00 0 0 E E 53 5 3 White W h i t e 10 1 0 A A 01 0 1 Magnolia M a g n o l i a 08 0 8 B B 15 1 5 Water W a t e r Bright B r i g h t Green G r e e n 14 1 4 E E 51 5 1 Duck D u c k Egg E g g Blue B l u e 16 1 6 C C 33 3 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Ivory I v o r y 10 1 0 C C 31 3 1 Black B l a c k 00 0 0 E E 53 5 3 White W h i t e 10 1 0 A A 01 0 1 Goose G o o s e Grey G r e y 00 0 0 A A 05 0 5 Sulphuric S u l p h u r i c Acid A c i d Bright B r i g h t Green G r e e n 14 1 4 E E 51 5 1 Duck D u c k Egg E g g Blue B l u e 16 1 6 C C 33 3 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Ivory I v o r y 10 1 0 C C 31 3 1 Black B l a c k 00 0 0 E E 53 5 3 White W h i t e 10 1 0 A A 01 0 1 Goose G o o s e Grey G r e y 00 0 0 A A 05 0 5 Glycol G l y c o l Bright B r i g h t Green G r e e n 14 1 4 E E 51 5 1 Duck D u c k Egg E g g Blue B l u e 16 1 6 C C 33 3 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Ivory I v o r y 10 1 0 C C 31 3 1 Black B l a c k 00 0 0 E E 53 5 3 White W h i t e 10 1 0 A A 01 0 1 Goose G o o s e Grey G r e y 00 0 0 A A 05 0 5 All A l l parties p a r t i e s consent c o n s e n t to t o this t h i s document d o c u m e n t being b e i n g signed s i g n e d electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 All A l l parties p a r t i e s consent c o n s e n t to t o this t h i s document d o c u m e n t being b e i n g signed s i g n e d electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 All A l l parties p a r t i e s consent c o n s e n t to t o this t h i s document d o c u m e n t being b e i n g signed s i g n e d electronically e l e c t r o n i c a l l y -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Pipeline P i p e l i n e Identification I d e n t i f i c a t i o n Colours C o l o u r s Appendix A p p e n d i x Table T a b l e 9.26 9 . 2 6 Pipeline P i p e l i n e Identification I d e n t i f i c a t i o n Colours C o l o u r s - - Offshore O f f s h o r e Pipe P i p e Content C o n t e n t Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Crude C r u d e Oil O i l (Live) ( L i v e ) Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Crude C r u d e Oil O i l (Stabilized) ( S t a b i l i z e d ) Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Crude C r u d e Oil O i l (Export) ( E x p o r t ) Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Separated S e p a r a t e d Oil O i l Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Recovered R e c o v e r e d Oil O i l Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Oily O i l y Water W a t e r (OW) ( O W ) Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Sludge S l u d g e (SL) ( S L ) Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Sour S o u r Gas G a s (Wet) ( W e t ) Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Sour S o u r Gas G a s (Dry) ( D r y ) Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Sweet S w e e t Gas G a s (Wet) ( W e t ) < < 100 1 0 0 ppm p p m H2S H 2 S Sweet S w e e t Gas G a s (Dry) ( D r y ) < < 100 1 0 0 ppm p p m H2S H 2 S Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Flare F l a r e Gas G a s Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Condensate C o n d e n s a t e Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Gas G a s Condensate C o n d e n s a t e Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 HP H P / / LP L P Fuel F u e l Gas G a s (HFG ( H F G / / LFG) L F G ) Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Propane P r o p a n e Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Pilot P i l o t Gas G a s to t o Flare F l a r e Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Reboiler R e b o i l e r Vent V e n t Gas G a s Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Secondary S e c o n d a r y Identification I d e n t i f i c a t i o n Colour C o l o u r Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Violet V i o l e t 02 0 2 D D 44 4 4 White W h i t e 00 0 0 E E 55 5 5 Sunflower S u n f l o w e r Yellow Y e l l o w 10 1 0 E E 53 5 3 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Violet V i o l e t 02 0 2 D D 44 4 4 Cobalt C o b a l t Blue B l u e 18 1 8 E E 53 5 3 Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Violet V i o l e t 02 0 2 D D 44 4 4 White W h i t e 00 0 0 E E 55 5 5 Black B l a c k 00 0 0 E E 53 5 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 White W h i t e 00 0 0 E E 55 5 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Violet V i o l e t 02 0 2 D D 44 4 4 White W h i t e 00 0 0 E E 55 5 5 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 138 1 3 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 139 1 3 9 of o f 176 1 7 6 Pipe P i p e Content C o n t e n t Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Secondary S e c o n d a r y Identification I d e n t i f i c a t i o n Colour C o l o u r Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Gas G a s to t o Atmosphere A t m o s p h e r e Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 White W h i t e 00 0 0 E E 55 5 5 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 White W h i t e 00 0 0 E E 55 5 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Process P r o c e s s Gas G a s (P) ( P ) Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 White W h i t e 00 0 0 E E 55 5 5 Sunflower S u n f l o w e r Yellow Y e l l o w 10 1 0 E E 53 5 3 White W h i t e 00 0 0 E E 55 5 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 HP H P Relief R e l i e f (HRV) ( H R V ) Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 LP L P Relief R e l i e f Gas G a s (LRV) ( L R V ) Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Gas G a s Injection I n j e c t i o n (GJ) ( G J ) Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Relief R e l i e f Gas G a s (RV) ( R V ) Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Cobalt C o b a l t Blue B l u e 18 1 8 E E 53 5 3 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Cobalt C o b a l t Blue B l u e 18 1 8 E E 53 5 3 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Halon H a l o n Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Inergen I n e r g e n Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Vacuum V a c u u m Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Sunflower S u n f l o w e r Yellow Y e l l o w 10 1 0 E E 53 5 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Nitrogen N i t r o g e n Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Oxygen O x y g e n Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Instrument I n s t r u m e n t Air A i r Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Black B l a c k 00 0 0 E E 53 5 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Industrial I n d u s t r i a l Air A i r Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 White W h i t e 00 0 0 E E 55 5 5 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Chlorine C h l o r i n e Gas G a s Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Carbon C a r b o n Dioxide D i o x i d e Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Plant P l a n t Utility U t i l i t y Air A i r (PA) ( P A ) Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Violet V i o l e t 02 0 2 D D 44 4 4 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 All A l l parties p a r t i e s consent c o n s e n t to t o this t h i s document d o c u m e n t being b e i n g signed s i g n e d electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 All A l l parties p a r t i e s consent c o n s e n t to t o this t h i s document d o c u m e n t being b e i n g signed s i g n e d electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 All A l l parties p a r t i e s consent c o n s e n t to t o this t h i s document d o c u m e n t being b e i n g signed s i g n e d electronically e l e c t r o n i c a l l y -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Pipe P i p e Content C o n t e n t Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Fire F i r e Water W a t e r Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Foam F o a m (Fire ( F i r e Fighting) F i g h t i n g ) Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Acid A c i d Gas G a s (AG) ( A G ) Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Caustic C a u s t i c Soda S o d a Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Sodium S o d i u m Hypochlorite H y p o c h l o r i t e Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Secondary S e c o n d a r y Identification I d e n t i f i c a t i o n Colour C o l o u r Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 White W h i t e 00 0 0 E E 55 5 5 Black B l a c k 00 0 0 E E 53 5 3 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Steam S t e a m Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Steam S t e a m Condensate C o n d e n s a t e Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Bunker B u n k e r Fuel F u e l Black B l a c k 00 0 0 E E 53 5 3 Aviation A v i a t i o n Fuel F u e l Black B l a c k 00 0 0 E E 53 5 3 Furnace F u r n a c e Fuel F u e l Black B l a c k 00 0 0 E E 53 5 3 Kerosene K e r o s e n e Black B l a c k 00 0 0 E E 53 5 3 Gasoline G a s o l i n e Black B l a c k 00 0 0 E E 53 5 3 Diesel D i e s e l Oil O i l Black B l a c k 00 0 0 E E 53 5 3 Lube L u b e Oil O i l Black B l a c k 00 0 0 E E 53 5 3 Hydraulic H y d r a u l i c Oil O i l Black B l a c k 00 0 0 E E 53 5 3 Hot H o t Oil O i l (HO) ( H O ) Black B l a c k 00 0 0 E E 53 5 3 Recovered R e c o v e r e d Oil O i l (RO) ( R O ) Black B l a c k 00 0 0 E E 53 5 3 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Sunflower S u n f l o w e r Yellow Y e l l o w 10 1 0 E E 53 5 3 White W h i t e 00 0 0 E E 55 5 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Violet V i o l e t 02 0 2 D D 44 4 4 Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Sea S e a Water W a t e r (SW) ( S W ) Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Sea S e a Water W a t e r Return R e t u r n (SWR) ( S W R ) Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 White W h i t e 00 0 0 E E 55 5 5 White W h i t e 00 0 0 E E 55 5 5 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 White W h i t e 00 0 0 E E 55 5 5 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Black B l a c k 00 0 0 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 140 1 4 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Pipe P i p e Content C o n t e n t Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Hot H o t Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Sour S o u r Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Cooling C o o l i n g Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Utility U t i l i t y Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Potable P o t a b l e Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Ballast B a l l a s t Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Injection I n j e c t i o n Sea S e a Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Boiler B o i l e r Feed F e e d Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Effluent E f f l u e n t Water W a t e r / / Sewage S e w a g e (SW) ( S W ) Deoxygenated D e o x y g e n a t e d Sea S e a Water W a t e r / / Treated T r e a t e d Water W a t e r (TW) ( T W ) Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Demin D e m i n Water W a t e r (DMW) ( D M W ) Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Fresh F r e s h Water W a t e r (FW) ( F W ) Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Desalter D e s a l t e r Wash W a s h Water W a t e r (DWW) ( D W W ) Produced P r o d u c e d Water W a t e r (PW) ( P W ) Seawater S e a w a t e r Supply S u p p l y (SWS) ( S W S ) Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Open O p e n Drain D r a i n Linden L i n d e n Green G r e e n 12 1 2 E E 53 5 3 Closed C l o s e d Drain D r a i n Linden L i n d e n Green G r e e n 12 1 2 E E 53 5 3 Drains D r a i n s to t o Sea S e a Linden L i n d e n Green G r e e n 12 1 2 E E 53 5 3 Relief R e l i e f Vent V e n t Linden L i n d e n Green G r e e n 12 1 2 E E 53 5 3 Secondary S e c o n d a r y Identification I d e n t i f i c a t i o n Colour C o l o u r Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Sunflower S u n f l o w e r Yellow Y e l l o w 10 1 0 E E 53 5 3 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Violet V i o l e t 02 0 2 D D 44 4 4 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Cobalt C o b a l t Blue B l u e 18 1 8 E E 53 5 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Sunflower S u n f l o w e r Yellow Y e l l o w 10 1 0 E E 53 5 3 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 White W h i t e 00 0 0 E E 55 5 5 Cobalt C o b a l t Blue B l u e 18 1 8 E E 53 5 3 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 White W h i t e 00 0 0 E E 55 5 5 White W h i t e 00 0 0 E E 55 5 5 White W h i t e 00 0 0 E E 55 5 5 White W h i t e 00 0 0 E E 55 5 5 Cobalt C o b a l t Blue B l u e 18 1 8 E E 53 5 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Sunflower S u n f l o w e r Yellow Y e l l o w 10 1 0 E E 53 5 3 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Linden L i n d e n Green G r e e n 12 1 2 E E 53 5 3 Linden L i n d e n Green G r e e n 12 1 2 E E 53 5 3 Linden L i n d e n Green G r e e n 12 1 2 E E 53 5 3 Linden L i n d e n Green G r e e n 12 1 2 E E 53 5 3 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 141 1 4 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 142 1 4 2 of o f 176 1 7 6 Pipe P i p e Content C o n t e n t Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Secondary S e c o n d a r y Identification I d e n t i f i c a t i o n Colour C o l o u r Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Slops S l o p s Linden L i n d e n Green G r e e n 12 1 2 E E 53 5 3 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 White W h i t e 00 0 0 E E 55 5 5 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Linden L i n d e n Green G r e e n 12 1 2 E E 53 5 3 Injection I n j e c t i o n Chemical C h e m i c a l (CIN) ( C I N ) Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 White W h i t e 00 0 0 E E 55 5 5 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Oil O i l Corrosion C o r r o s i o n Inhibitor I n h i b i t o r Chemical C h e m i c a l Injection I n j e c t i o n Biocide B i o c i d e (BCD) ( B C D ) Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 White W h i t e 00 0 0 E E 55 5 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 White W h i t e 00 0 0 E E 55 5 5 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Gas G a s Corrosion C o r r o s i o n Inhibitor I n h i b i t o r (Chemical ( C h e m i c a l Injection I n j e c t i o n Anti-form A n t i - f o r m (ANF) ( A N F ) Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 White W h i t e 00 0 0 E E 55 5 5 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 White W h i t e 00 0 0 E E 55 5 5 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 pH p H Controller C o n t r o l l e r Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 White W h i t e 00 0 0 E E 55 5 5 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 White W h i t e 00 0 0 E E 55 5 5 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Chemical C h e m i c a l Injection I n j e c t i o n Methanol M e t h a n o l (MNL) ( M N L ) Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 White W h i t e 00 0 0 E E 55 5 5 Cobalt C o b a l t Blue B l u e 18 1 8 E E 53 5 3 White W h i t e 00 0 0 E E 55 5 5 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Scale S c a l e Inhibitor I n h i b i t o r Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Deep D e e p Purple P u r p l e 22 2 2 D D 45 4 5 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Chemical C h e m i c a l Injection I n j e c t i o n Oxygen O x y g e n Scavenger S c a v e n g e r (OSC) ( O S C ) Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Catalyst C a t a l y s t (Cobalt ( C o b a l t Chloride) C h l o r i d e ) Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Cobalt C o b a l t Blue B l u e 18 1 8 E E 53 5 3 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Chemical C h e m i c a l Injection I n j e c t i o n Demulsifier D e m u l s i f i e r (DMF) ( D M F ) Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Violet V i o l e t 02 0 2 D D 44 4 4 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Polyelectrolyte P o l y e l e c t r o l y t e Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Bentonite B e n t o n i t e Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Sunflower S u n f l o w e r Yellow Y e l l o w 10 1 0 E E 53 5 3 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Biocide B i o c i d e Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Methanol M e t h a n o l Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 All A l l parties p a r t i e s consent c o n s e n t to t o this t h i s document d o c u m e n t being b e i n g signed s i g n e d electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 All A l l parties p a r t i e s consent c o n s e n t to t o this t h i s document d o c u m e n t being b e i n g signed s i g n e d electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 All A l l parties p a r t i e s consent c o n s e n t to t o this t h i s document d o c u m e n t being b e i n g signed s i g n e d electronically e l e c t r o n i c a l l y -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 143 1 4 3 of o f 176 1 7 6 Pipe P i p e Content C o n t e n t Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Secondary S e c o n d a r y Identification I d e n t i f i c a t i o n Colour C o l o u r Basic B a s i c Identification I d e n t i f i c a t i o n Colour C o l o u r Diethanolamine D i e t h a n o l a m i n e Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Amine A m i n e - - Cyclohexylamine C y c l o h e x y l a m i n e Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Glycol G l y c o l (MEG) ( M E G ) Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Black B l a c k 00 0 0 E E 53 5 3 White W h i t e 00 0 0 E E 55 5 5 Black B l a c k 00 0 0 E E 53 5 3 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Glycol G l y c o l (TEG) ( T E G ) Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Black B l a c k 00 0 0 E E 53 5 3 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Refrigerant R e f r i g e r a n t White W h i t e 00 0 0 E E 55 5 5 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 White W h i t e 00 0 0 E E 55 5 5 All A l l parties p a r t i e s consent c o n s e n t to t o this t h i s document d o c u m e n t being b e i n g signed s i g n e d electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 All A l l parties p a r t i e s consent c o n s e n t to t o this t h i s document d o c u m e n t being b e i n g signed s i g n e d electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 All A l l parties p a r t i e s consent c o n s e n t to t o this t h i s document d o c u m e n t being b e i n g signed s i g n e d electronically e l e c t r o n i c a l l y -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Appendix A p p e n d i x Figure F i g u r e 9.4 9 . 4 Application A p p l i c a t i o n of o f Colour C o l o u r Identification I d e n t i f i c a t i o n System S y s t e m - - Offshore O f f s h o r e AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 144 1 4 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} SAFETY S A F E T Y COLOUR C O L O U R CODING C O D I N G AND A N D IDENTIFICATION I D E N T I F I C A T I O N - - LNG L N G All A l l colour c o l o u r references r e f e r e n c e s for f o r BS B S 1710 1 7 1 0 “Identification “ I d e n t i f i c a t i o n of o f Pipelines P i p e l i n e s and a n d Services” S e r v i c e s ” LNG L N G adopted a d o p t e d safety s a f e t y colours c o l o u r s shall s h a l l be b e taken t a k e n from f r o m BS B S 4800, 4 8 0 0 , unless u n l e s s otherwise o t h e r w i s e stated. s t a t e d . All A l l plant p l a n t equipment, e q u i p m e n t , piping p i p i n g and a n d structure s t r u c t u r e shall s h a l l be b e coated c o a t e d the t h e same s a m e colour, c o l o u r , Goose G o o s e Grey G r e y (BS ( B S 00 0 0 A A 05) 0 5 ) and a n d shall s h a l l be b e known k n o w n as a s the t h e general g e n e r a l site s i t e background b a c k g r o u n d colour. c o l o u r . All A l l colours c o l o u r s used u s e d for f o r the t h e basic b a s i c identification i d e n t i f i c a t i o n colours c o l o u r s and a n d colour c o l o u r code c o d e indications i n d i c a t i o n s used u s e d in i n conjunction c o n j u n c t i o n with w i t h the t h e ADNOC A D N O C particular p a r t i c u l a r colour c o l o u r coding c o d i n g scheme s c h e m e shall s h a l l be b e BS B S 4800 4 8 0 0 Colour C o l o u r Reference R e f e r e n c e in i n general g e n e r a l in i n accordance a c c o r d a n c e with w i t h BS B S 1710. 1 7 1 0 . Additional A d d i t i o n a l information i n f o r m a t i o n such s u c h as a s Line L i n e Nos., N o s . , Contents, C o n t e n t s , or o r Equipment E q u i p m e n t / / Tag T a g Numbers N u m b e r s shall s h a l l be b e stencilled s t e n c i l l e d in i n black b l a c k or o r white w h i t e on o n the t h e safety s a f e t y colour c o l o u r code c o d e or o r on o n yellow y e l l o w information i n f o r m a t i o n panels. p a n e l s . Piping P i p i n g Identification I d e n t i f i c a t i o n Colour C o l o u r Scheme S c h e m e Appendix A p p e n d i x Table T a b l e 10.27 1 0 . 2 7 Pipeline P i p e l i n e Identification I d e n t i f i c a t i o n Colours C o l o u r s - - LNG L N G Pipe P i p e Contents C o n t e n t s Identification I d e n t i f i c a t i o n Colour C o l o u r Safety S a f e t y Colour C o l o u r Code C o d e Identification I d e n t i f i c a t i o n Colour C o l o u r Sour S o u r Gas G a s Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Sweet S w e e t Gas G a s Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Sour S o u r Flare F l a r e Gas G a s Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Sweet S w e e t Flare F l a r e Gas G a s Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Propane P r o p a n e Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Multi M u l t i Component C o m p o n e n t Refrigerant R e f r i g e r a n t Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Plant P l a n t Air A i r Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Instrument I n s t r u m e n t Air A i r Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Halon H a l o n / / CO2 C O 2 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Nitrogen N i t r o g e n Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Oxygen O x y g e n Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Hypochlorite H y p o c h l o r i t e Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Gas G a s Air A i r Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Purple P u r p l e Heather H e a t h e r 22 2 2 C C 37 3 7 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Black B l a c k 00 0 0 E E 53 5 3 White W h i t e 00 0 0 E E 55 5 5 White W h i t e 00 0 0 E E 55 5 5 Black B l a c k 00 0 0 E E 53 5 3 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Purple P u r p l e Heather H e a t h e r 22 2 2 C C 37 3 7 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 145 1 4 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Pipe P i p e Contents C o n t e n t s Identification I d e n t i f i c a t i o n Colour C o l o u r Safety S a f e t y Colour C o l o u r Code C o d e Identification I d e n t i f i c a t i o n Colour C o l o u r Lube L u b e Oil O i l Black B l a c k 00 0 0 E E 53 5 3 Hydraulic H y d r a u l i c Oil O i l Black B l a c k 00 0 0 E E 53 5 3 Diesel D i e s e l Oil O i l Black B l a c k 00 0 0 E E 53 5 3 Sour S o u r Oil O i l Black B l a c k 00 0 0 E E 53 5 3 Sea S e a Water W a t e r C.W. C . W . Inlet I n l e t Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dirty D i r t y Condensate C o n d e n s a t e Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Clean C l e a n Condensate C o n d e n s a t e Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Sea S e a Water W a t e r CW C W Outlet O u t l e t Higher H i g h e r Temp T e m p Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Process P r o c e s s / / Jacket J a c k e t Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Potable P o t a b l e Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Sour S o u r Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Boiler B o i l e r Feed F e e d Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Desalinated D e s a l i n a t e d Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dematerialized D e m a t e r i a l i z e d Water W a t e r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Fire F i r e water w a t e r Goose G o o s e Grey G r e y 00 0 0 A A 05 0 5 Foam F o a m (Fire ( F i r e Fighting) F i g h t i n g ) Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Oil O i l Water W a t e r Fire F i r e Fighting F i g h t i n g Steam S t e a m Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Regal R e g a l Violet V i o l e t 24 2 4 C C 39 3 9 White W h i t e 00 0 0 E E 55 5 5 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 White W h i t e 00 0 0 E E 55 5 5 Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Regal R e g a l Violet V i o l e t 24 2 4 C C 39 3 9 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Black B l a c k 00 0 0 E E 53 5 3 Purple P u r p l e Heather H e a t h e r 22 2 2 C C 37 3 7 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Steam S t e a m Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Steam S t e a m Condensate C o n d e n s a t e Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Chemicals C h e m i c a l s Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Black B l a c k 00 0 0 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Black B l a c k 00 0 0 E E 53 5 3 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Goose G o o s e Grey G r e y 00 0 0 A A 05 0 5 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 146 1 4 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Pipe P i p e Contents C o n t e n t s Identification I d e n t i f i c a t i o n Colour C o l o u r Safety S a f e t y Colour C o l o u r Code C o d e Identification I d e n t i f i c a t i o n Colour C o l o u r K2CO3 K 2 C O 3 Carbonate C a r b o n a t e Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 UCON U C O N + + Antifoam A n t i f o a m Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Di-ethylamine D i - e t h y l a m i n e DEA D E A Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 OCENOL O C E N O L Antifoam A n t i f o a m Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Acid A c i d Purple P u r p l e Heather H e a t h e r 22 2 2 C C 37 3 7 Alkalis A l k a l i s Purple P u r p l e Heather H e a t h e r 22 2 2 C C 37 3 7 Acids A c i d s / / Alkalis A l k a l i s Purple P u r p l e Heather H e a t h e r 22 2 2 C C 37 3 7 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Regal R e g a l Violet V i o l e t 24 2 4 C C 39 3 9 White W h i t e 00 0 0 E E 55 5 5 Black B l a c k 00 0 0 E E 53 5 3 Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Purple P u r p l e Heather H e a t h e r 22 2 2 C C 37 3 7 Purple P u r p l e Heather H e a t h e r 22 2 2 C C 37 3 7 Appendix A p p e n d i x Table T a b l e 10.28 1 0 . 2 8 BS B S 1710 1 7 1 0 (BS ( B S 4800) 4 8 0 0 ) Colour C o l o u r Reference R e f e r e n c e - - LNG L N G Identification I d e n t i f i c a t i o n Colour C o l o u r BS B S Colour C o l o u r Reference R e f e r e n c e Piping P i p i n g Colour C o l o u r Piping P i p i n g and a n d Equipment E q u i p m e n t Goose G o o s e Grey G r e y 00 0 0 A A 05 0 5 Carbon C a r b o n steel s t e e l Dark D a r k Cherry C h e r r y 04 0 4 D D 45 4 5 Stainless S t a i n l e s s steel s t e e l Safety S a f e t y Colour C o l o u r Dark D a r k Laurel L a u r e l 12 1 2 D D 45 4 5 Water W a t e r Dawn D a w n Grey G r e y 10 1 0 A A 03 0 3 Steam S t e a m Butterscotch B u t t e r s c o t c h 08 0 8 C C 35 3 5 Gases G a s e s Purple P u r p l e Heather H e a t h e r 22 2 2 C C 37 3 7 Acid A c i d and a n d Alkalis A l k a l i s Cornflower C o r n f l o w e r Blue B l u e 20 2 0 E E 51 5 1 Air A i r Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Electrical E l e c t r i c a l Black B l a c k 00 0 0 E E 53 5 3 Oil O i l Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Fire F i r e Fighting F i g h t i n g White W h i t e 00 0 0 E E 55 5 5 General G e n e r a l Service S e r v i c e Saddle S a d d l e Brown B r o w n 06 0 6 C C 39 3 9 General G e n e r a l Service S e r v i c e Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 General G e n e r a l Service S e r v i c e Cobalt C o b a l t Blue B l u e 18 1 8 E E 53 5 3 General G e n e r a l Service S e r v i c e Sunflower S u n f l o w e r Yellow Y e l l o w 10 1 0 E E 53 5 3 General G e n e r a l Service S e r v i c e Regal R e g a l Violet V i o l e t 24 2 4 C C 39 3 9 General G e n e r a l Service S e r v i c e AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 147 1 4 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Appendix A p p e n d i x Table T a b l e 10.29 1 0 . 2 9 Plant P l a n t and a n d Equipment E q u i p m e n t Colour C o l o u r Scheme S c h e m e - - LNG L N G Plant P l a n t and a n d Equipment E q u i p m e n t Identification I d e n t i f i c a t i o n Colour C o l o u r Process P r o c e s s Piping P i p i n g and a n d Equipment E q u i p m e n t Stainless S t a i n l e s s Steel S t e e l Dark D a r k Cherry C h e r r y 04 0 4 D D 45 4 5 Process P r o c e s s Piping P i p i n g Carbon C a r b o n Steel S t e e l Goose G o o s e Grey G r e y 00 0 0 A A 05 0 5 All A l l Structural S t r u c t u r a l steelwork, s t e e l w o r k , equipment, e q u i p m e n t , including i n c l u d i n g pipe p i p e supports, s u p p o r t s , hangers, h a n g e r s , Storage S t o r a g e Tanks, T a n k s , Vessels, V e s s e l s , Columns, C o l u m n s , Exchangers, E x c h a n g e r s , Panels P a n e l s and a n d Cladding. C l a d d i n g . Active A c t i v e Fire F i r e Fighting F i g h t i n g equipment, e q u i p m e n t , Hydrants, H y d r a n t s , Stang S t a n g Monitors, M o n i t o r s , loose l o o s e boxes b o x e s Rotating R o t a t i n g equipment, e q u i p m e n t , Pumps, P u m p s , Strainers S t r a i n e r s and a n d their t h e i r supporting s u p p o r t i n g plinths p l i n t h s Goose G o o s e Grey G r e y 00 0 0 A A 05 0 5 Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 Antelope A n t e l o p e 08 0 8 B B 21 2 1 Electrical E l e c t r i c a l motors m o t o r s with w i t h switch s w i t c h gear g e a r 440v, 4 4 0 v , 3.3 3 . 3 Kv K v and a n d 11 1 1 Kv K v Mandarin M a n d a r i n Orange O r a n g e 06 0 6 E E 51 5 1 Lifting L i f t i n g Equipment E q u i p m e n t / / Runway R u n w a y Beams B e a m s Sunflower S u n f l o w e r Yellow Y e l l o w 10 1 0 E E 53 5 3 Safety S a f e t y Ladders L a d d e r s and a n d Handrails H a n d r a i l s Black B l a c k 00 0 0 E E 53 5 3 Golden G o l d e n Yellow Y e l l o w 08 0 8 E E 51 5 1 Platform P l a t f o r m Gate G a t e Guards G u a r d s Poppy P o p p y Red R e d 04 0 4 E E 53 5 3 BS B S Colour C o l o u r Reference R e f e r e n c e Deck D e c k Gratings G r a t i n g s Onshore O n s h o r e / / Offshore O f f s h o r e (MIO) ( M I O ) M.I.O M . I . O - - Micaceous M i c a c e o u s Iron I r o n Oxide O x i d e Grey G r e y R8047 R 8 0 4 7 Appendix A p p e n d i x Table T a b l e 10.30 1 0 . 3 0 Schedule S c h e d u l e of o f Process P r o c e s s Code C o d e Identification I d e n t i f i c a t i o n - - LNG L N G Code C o d e Description D e s c r i p t i o n Code C o d e Description D e s c r i p t i o n K K Chemicals C h e m i c a l s LDEA L D E A Lean L e a n DEA D E A Solution S o l u t i o n LECA L E C A Lean L e a n Carbonate C a r b o n a t e K2CO3 K 2 C O 3 LNG L N G Liquefied L i q u e f i e d Natural N a t u r a l Gas G a s LNGL L N G L LNG L N G Liquid L i q u i d LNGV L N G V LNG L N G Vapour V a p o u r Sweet S w e e t LNIT L N I T Liquid L i q u i d Nitrogen N i t r o g e n LOSO L O S O Lube L u b e / / Seal S e a l Oil O i l LPG L P G Liquid L i q u i d Petroleum P e t r o l e u m Gas G a s LPGV L P G V LPG L P G Vapour V a p o u r LTHC L T H C Light L i g h t H.C. H . C . Vapours V a p o u r s LU L U Lube L u b e Oil O i l MCR M C R Mixed M i x e d Component C o m p o n e n t Refrigerant R e f r i g e r a n t MCRV M C R V MCR M C R Vapour V a p o u r METH M E T H Methane M e t h a n e MPFG M P F G M.P. M . P . Feed F e e d Gas G a s MR M R Mixed M i x e d Refrigerant R e f r i g e r a n t N2 N 2 Nitrogen N i t r o g e n NGAC N G A C Natural N a t u r a l Gas G a s Condensate C o n d e n s a t e NGAS N G A S Natural N a t u r a l Gas G a s OVAP O V A P Overhead O v e r h e a d Vapour V a p o u r OW O W Oily O i l y Water W a t e r PD P D Process P r o c e s s Hydrocarbons H y d r o c a r b o n s (Sweet ( S w e e t and a n d Dry) D r y ) PENT P E N T Pentane P e n t a n e PENV P E N V Pentane P e n t a n e Vapour V a p o u r PG P G Product P r o d u c t Gas G a s PR P R Process P r o c e s s Refrigerant R e f r i g e r a n t PROL P R O L Propane P r o p a n e Liquid L i q u i d PROP P R O P Propane P r o p a n e C3 C 3 PROV P R O V Propane P r o p a n e Vapour V a p o u r AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 148 1 4 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Code C o d e Description D e s c r i p t i o n Code C o d e Description D e s c r i p t i o n PROW P R O W Process P r o c e s s Water W a t e r PS P S Process P r o c e s s Hydrocarbons H y d r o c a r b o n s (Sour ( S o u r and a n d Wet) W e t ) PW P W Process P r o c e s s Hydrocarbons H y d r o c a r b o n s (Sweet ( S w e e t and a n d Wet) W e t ) R12 R 1 2 Freon F r e o n 12 1 2 R22 R 2 2 Freon F r e o n 22 2 2 RDEA R D E A Rich R i c h DEA D E A Solution S o l u t i o n RGAS R G A S Reactivation R e a c t i v a t i o n Gas G a s RGGA R G G A Regeneration R e g e n e r a t i o n Gas G a s S S Molten M o l t e n Sulphur S u l p h u r SB S B Steam S t e a m SB S B 8.6 8 . 6 Barg B a r g SCH S C H SH S H Steam S t e a m Condensate C o n d e n s a t e SCL S C L SL S L Steam S t e a m Condensate C o n d e n s a t e SEAW S E A W Sea S e a Water W a t e r SH S H Steam S t e a m 62.5 6 2 . 5 Barg B a r g SL S L Steam S t e a m 4.2 4 . 2 Barg B a r g SM S M Steam S t e a m 34.5 3 4 . 5 Barg B a r g SO S O Seal S e a l Oil O i l SOG S O G Sour S o u r Gas G a s SOW S O W Sour S o u r Water W a t e r SPRW S P R W Spray S p r a y Water W a t e r SS S S Sulphur S u l p h u r Plant P l a n t Steam S t e a m ST S T Steam S t e a m SU S U Steam S t e a m 1.5 1 . 5 Barg B a r g SULF S U L F Sulfamic S u l f a m i c Acid A c i d SWG S W G Sweet S w e e t Gas G a s SWGE S W G E Sewage S e w a g e TC T C Equip. E q u i p . Trim T r i m Lines L i n e s TE T E Equip. E q u i p . Trim T r i m Line L i n e TEMW T E M W Tempered T e m p e r e d Water W a t e r TIPB T I P B TIP T I P Priming P r i m i n g Blue B l u e TIPG T I P G TIP T I P Priming P r i m i n g Green G r e e n TIPR T I P R TIP T I P Priming P r i m i n g Red R e d TSP T S P Tri-Sodium T r i - S o d i u m Phosphate P h o s p h a t e TT T T Equip. E q u i p . Trim T r i m Line L i n e WB W B Boiler B o i l e r Feed F e e d Water W a t e r WC W C Cooling C o o l i n g Water W a t e r (Salt) ( S a l t ) WD W D Water W a t e r Potable P o t a b l e WF W F Fire F i r e Water W a t e r WFG W F G Wet W e t Fuel F u e l Gas G a s WGAS W G A S Waste W a s t e Gas G a s WHCV W H C V Wet W e t HC H C Vapour V a p o u r WHYD W H Y D Wet W e t Hydrocarbon H y d r o c a r b o n WJ W J Cooling C o o l i n g Water W a t e r (Jacket) ( J a c k e t ) WP W P Flushing F l u s h i n g Water W a t e r (Process ( P r o c e s s and a n d Pump) P u m p ) WR W R Raw R a w Water W a t e r (Desalinated) ( D e s a l i n a t e d ) WT W T Treated T r e a t e d Water W a t e r WU W U Utility U t i l i t y Water W a t e r WV W V Water W a t e r Vapour V a p o u r Line L i n e Numbers N u m b e r s Line L i n e number n u m b e r shall s h a l l be b e adopted a d o p t e d to t o give g i v e assistance a s s i s t a n c e and a n d clarity c l a r i t y to t o the t h e complex c o m p l e x geometrical g e o m e t r i c a l piping p i p i n g layout l a y o u t of o f the t h e plant. p l a n t . Line L i n e numbers n u m b e r s (where ( w h e r e adopted) a d o p t e d ) shall s h a l l be b e Black B l a c k (BS ( B S 00 0 0 E E 53) 5 3 ) stencilling s t e n c i l l i n g on o n Golden G o l d e n Yellow Y e l l o w (BS ( B S 08 0 8 E E 51) 5 1 ) information i n f o r m a t i o n panels, p a n e l s , these t h e s e shall s h a l l be b e shown s h o w n immediately i m m e d i a t e l y after a f t e r inlet i n l e t / / outlet o u t l e t nozzles n o z z l e s (where ( w h e r e possible) p o s s i b l e ) of o f all a l l equipment, e q u i p m e n t , vessels v e s s e l s and a n d columns, c o l u m n s , and a n d shall s h a l l be b e repeated r e p e a t e d every e v e r y 30 3 0 meters m e t e r s on o n straight s t r a i g h t line l i n e configuration c o n f i g u r a t i o n of o f pipework, p i p e w o r k , at a t change c h a n g e of o f direction d i r e c t i o n they t h e y shall s h a l l be b e repeated r e p e a t e d immediately i m m e d i a t e l y after a f t e r bends b e n d s and a n d elbows, e l b o w s , located l o c a t e d below b e l o w the t h e centre c e n t r e line l i n e of o f the t h e pipe p i p e making m a k i n g it i t easily e a s i l y and a n d clearly c l e a r l y visible v i s i b l e from f r o m ground g r o u n d level. l e v e l . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 149 1 4 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Appendix A p p e n d i x Figure F i g u r e 10.5 1 0 . 5 Line L i n e Numbers N u m b e r s - - LNG L N G AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 150 1 5 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} LINING L I N I N G SCHEDULES S C H E D U L E S FOR F O R INTERNAL I N T E R N A L SURFACES S U R F A C E S Appendix A p p e n d i x Table T a b l e 11.31 1 1 . 3 1 Lining L i n i n g Schedules S c h e d u l e s for f o r Internal I n t e r n a l Surfaces S u r f a c e s Item I t e m Description D e s c r i p t i o n Substrate S u b s t r a t e COS C O S Tank:- T a n k : - All A l l Internal I n t e r n a l Pipework P i p e w o r k / / Structural S t r u c t u r a l / / Manhole M a n h o l e / / Nozzles N o z z l e s within w i t h i n 1.65 1 . 6 5 Metre M e t r e / / 2.15 2 . 1 5 Metre M e t r e up u p Shell S h e l l (Where ( W h e r e GFRE G F R E Not N o t Applied) A p p l i e d ) Underside U n d e r s i d e and a n d Sides S i d e s of o f Floating F l o a t i n g Pontoons P o n t o o n s for f o r Crude C r u d e Oil O i l Storage S t o r a g e Tanks T a n k s Guide G u i d e and a n d Anti-Rotation A n t i - R o t a t i o n Poles P o l e s (Except ( E x c e p t Lower L o w e r Tank T a n k GFRE G F R E Lining L i n i n g Level L e v e l and a n d Above A b o v e Roof R o o f Maximum M a x i m u m Level L e v e l Internal I n t e r n a l Surfaces S u r f a c e s of o f Crude C r u d e Oil O i l Tanks T a n k s (Bottom ( B o t t o m Plate P l a t e within w i t h i n 2.15 2 . 1 5 Metre M e t r e / / 1.65 1 . 6 5 Metre M e t r e up u p Shell) S h e l l ) - - GFRE G F R E Lining L i n i n g Internal I n t e r n a l Surfaces S u r f a c e s of o f Sea S e a Water W a t e r / / Distilled D i s t i l l e d and a n d Deionized D e i o n i z e d Water W a t e r / / Biocide B i o c i d e / / Oxygen O x y g e n Scavenger S c a v e n g e r / / Corrosion C o r r o s i o n Inhibitor I n h i b i t o r / / Slug S l u g Catcher C a t c h e r / / Sand S a n d Filters F i l t e r s / / Vacuum V a c u u m Tower T o w e r / / Separators S e p a r a t o r s / / Open O p e n and a n d Closed C l o s e d Drain D r a i n Drums D r u m s / / Amine A m i n e Absorbers A b s o r b e r s / / KO K O Drums D r u m s / / Desalters D e s a l t e r s / / Dehydrators D e h y d r a t o r s / / Sewage S e w a g e Tanks T a n k s / / Spheroids S p h e r o i d s / / Sour S o u r and a n d Oily O i l y Water W a t e r Tanks T a n k s Service S e r v i c e Temperature T e m p e r a t u r e Range R a n g e Lining L i n i n g System S y s t e m Number N u m b e r CS C S T T ≤ ≤ 60°C 6 0 ° C B-1 B - 1 CS C S T T ≤ ≤ 80°C 8 0 ° C B-2 B - 2 CS C S T T ≤ ≤ 70°C 7 0 ° C B-4 B - 4 CS C S T T ≤ ≤ 80°C 8 0 ° C B-6 B - 6 Internal I n t e r n a l Surfaces S u r f a c e s of o f Fresh F r e s h and a n d Potable P o t a b l e Water W a t e r Tanks T a n k s CS C S T T ≤ ≤ 60°C 6 0 ° C B-7 B - 7 Internal I n t e r n a l Surfaces S u r f a c e s of o f Ethanol, E t h a n o l , Methanol M e t h a n o l and a n d Alcohol A l c o h o l Tanks T a n k s CS C S T T ≤ ≤ 80°C 8 0 ° C B-15 B - 1 5 Internal I n t e r n a l Surfaces S u r f a c e s of o f Jet J e t Fuel F u e l Tanks T a n k s / / Diesel D i e s e l Tank T a n k CS C S T T ≤ ≤ 80°C 8 0 ° C B-8 B - 8 Internal I n t e r n a l Surfaces S u r f a c e s of o f Void V o i d Spaces S p a c e s CS C S T T ≤ ≤ 80°C 8 0 ° C B-9 B - 9 Internal I n t e r n a l Surfaces S u r f a c e s of o f Swimming S w i m m i n g Pool P o o l CS C S T T ≤ ≤ 60°C 6 0 ° C B-10 B - 1 0 Internal I n t e r n a l Surfaces S u r f a c e s of o f Vessels V e s s e l s / / Equipment E q u i p m e n t / / Piping P i p i n g Operating O p e r a t i n g at a t Elevated E l e v a t e d Pressure P r e s s u r e CS C S T T ≤ ≤ 80°C 8 0 ° C / / 25 2 5 ≥ ≥ P P ≤ ≤ 70 7 0 Barg B a r g B-11 B - 1 1 Tanks T a n k s - - Sea S e a Water W a t e r / / Brackish B r a c k i s h Water W a t e r / / Utility U t i l i t y Water W a t e r / / Treated T r e a t e d Water W a t e r CS C S T T ≤ ≤ 80°C 8 0 ° C B-12 B - 1 2 Tanks T a n k s - - Demin D e m i n Water W a t e r CS C S T T ≤ ≤ 80°C 8 0 ° C B-3 B - 3 Tanks T a n k s – – Hydro-Carbon H y d r o - C a r b o n Condensate C o n d e n s a t e CS C S T T ≤ ≤ 80°C 8 0 ° C B-14 B - 1 4 Tanks T a n k s - - Caustic C a u s t i c Soda S o d a 45-50% 4 5 - 5 0 % CS C S T T ≤ ≤ 80°C 8 0 ° C B-13 B - 1 3 Tanks T a n k s - - HCL H C L ≤ ≤ 37% 3 7 % CS C S T T ≤ ≤ 80°C 8 0 ° C B-5 B - 5 Tanks T a n k s - - Sulphuric S u l p h u r i c Acid A c i d 98% 9 8 % CS C S T T ≤ ≤ 80°C 8 0 ° C B-16 B - 1 6 AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 151 1 5 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} LINING L I N I N G SYSTEMS S Y S T E M S FOR F O R INTERNAL I N T E R N A L SURFACES S U R F A C E S Appendix A p p e n d i x Table T a b l e 12.32 1 2 . 3 2 Lining L i n i n g Systems S y s t e m s for f o r Internal I n t e r n a l Surfaces S u r f a c e s Lining L i n i n g System S y s t e m Number N u m b e r Substrate S u b s t r a t e Surface S u r f a c e Preparation P r e p a r a t i o n and a n d Blast B l a s t Profile P r o f i l e Coat C o a t Generic G e n e r i c System S y s t e m Details D e t a i l s DFT D F T B-1 B - 1 CS C S B-2 B - 2 CS C S B-3 B - 3 CS C S Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 40 4 0 µm µ m - - 50 5 0 µm µ m Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 50 5 0 µm µ m - - 75 7 5 µm µ m Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 50 5 0 µm µ m - - 75 7 5 µm µ m 1st 1 s t Solvent S o l v e n t Free F r e e Epoxy E p o x y 150 1 5 0 µm µ m 2nd 2 n d Solvent S o l v e n t Free F r e e Epoxy E p o x y 150 1 5 0 µm µ m 1st 1 s t Epoxy E p o x y Phenolic P h e n o l i c 150 1 5 0 µm µ m 2nd 2 n d Epoxy E p o x y Phenolic P h e n o l i c 150 1 5 0 µm µ m 1st 1 s t Epoxy E p o x y Phenolic P h e n o l i c 200 2 0 0 µm µ m 2nd 2 n d Epoxy E p o x y Phenolic P h e n o l i c 200 2 0 0 µm µ m 1st 1 s t Epoxy E p o x y Primer P r i m e r 20 2 0 µm µ m - - 30 3 0 µm µ m 2nd 2 n d Epoxy E p o x y Caulk C a u l k N/A N / A B-4 B - 4 CS C S Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 75 7 5 µm µ m - - 100 1 0 0 µm µ m 3rd 3 r d 4th 4 t h Epoxy E p o x y - - Hand H a n d Lay L a y Up U p Glass G l a s s Fibre F i b r e Laminate L a m i n a t e (450 ( 4 5 0 g/m2) g / m 2 ) Epoxy E p o x y - - Hand H a n d Lay L a y Up U p Glass G l a s s Fibre F i b r e Laminate L a m i n a t e (450 ( 4 5 0 g/m2) g / m 2 ) 1000 1 0 0 0 µm µ m 1000 1 0 0 0 µm µ m 5th 5 t h Tissue T i s s u e (27 ( 2 7 - - 30g/m2) 3 0 g / m 2 ) 500 5 0 0 µm µ m 6th 6 t h Gel G e l Coat C o a t 300 3 0 0 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Lining L i n i n g System S y s t e m B-4. B - 4 . Only O n l y approved a p p r o v e d glass g l a s s fibre f i b r e laminate l a m i n a t e and a n d tissue t i s s u e material m a t e r i a l shall s h a l l be b e used: u s e d : i. i . Glass G l a s s Fibre F i b r e Laminate L a m i n a t e - - Owens O w e n s Corning C o r n i n g M705 M 7 0 5 ii. i i . Tissue T i s s u e - - Fiberill F i b e r i l l 1777 1 7 7 7 CONTRACTOR C O N T R A C T O R shall s h a l l submit s u b m i t detail d e t a i l application a p p l i c a t i o n procedure p r o c e d u r e for f o r COMPANY C O M P A N Y review r e v i e w / / approval a p p r o v a l prior p r i o r to t o commence c o m m e n c e any a n y internal i n t e r n a l GFRE G F R E lining. l i n i n g . PQT P Q T with w i t h approved a p p r o v e d material m a t e r i a l shall s h a l l be b e completed c o m p l e t e d prior p r i o r to t o commence c o m m e n c e any a n y internal i n t e r n a l GFRE G F R E lining l i n i n g works. w o r k s . Internal I n t e r n a l GFRE G F R E lining l i n i n g shall s h a l l be b e carried c a r r i e d out o u t by b y COMPANY C O M P A N Y qualified q u a l i f i e d SUB-CONTRACTORs S U B - C O N T R A C T O R s only. o n l y . Primer P r i m e r shall s h a l l be b e considered c o n s i d e r e d only o n l y in i n case c a s e of o f failure f a i l u r e in i n dehumidification d e h u m i d i f i c a t i o n system s y s t e m for f o r short s h o r t period p e r i o d and a n d shall s h a l l be b e strictly s t r i c t l y in i n the t h e recommended r e c o m m e n d e d DFT D F T range. r a n g e . GFRE G F R E lining l i n i n g shall s h a l l be b e applied a p p l i e d at a t shell s h e l l height h e i g h t of o f 2.15m 2 . 1 5 m for f o r DAS D A S Island I s l a n d and a n d 1.65 1 . 6 5 m m for f o r Zirku Z i r k u Island I s l a n d COS C O S tanks. t a n k s . B-5 B - 5 CS C S Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 50 5 0 µm µ m - - 75 7 5 µm µ m 1st 1 s t Glass G l a s s Flake F l a k e Reinforced R e i n f o r c e d Vinyl V i n y l Ester E s t e r 500 5 0 0 µm µ m 2nd 2 n d Glass G l a s s Flake F l a k e Reinforced R e i n f o r c e d Vinyl V i n y l Ester E s t e r 500 5 0 0 µm µ m AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 152 1 5 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Lining L i n i n g System S y s t e m Number N u m b e r Substrate S u b s t r a t e Surface S u r f a c e Preparation P r e p a r a t i o n and a n d Blast B l a s t Profile P r o f i l e Coat C o a t Generic G e n e r i c System S y s t e m Details D e t a i l s DFT D F T B-6 B - 6 CS C S Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 75 7 5 µm µ m - - 100 1 0 0 µm µ m 1st 1 s t Glass G l a s s Flake F l a k e Reinforced R e i n f o r c e d Vinyl V i n y l Ester E s t e r 750 7 5 0 µm µ m 2nd 2 n d Glass G l a s s Flake F l a k e Reinforced R e i n f o r c e d Vinyl V i n y l Ester E s t e r 750 7 5 0 µm µ m B-7 B - 7 CS C S Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 75 7 5 µm µ m - - 100 1 0 0 µm µ m 1st 1 s t 2nd 2 n d Solvent S o l v e n t Free F r e e Epoxy E p o x y (Local ( L o c a l Authority A u t h o r i t y Potable P o t a b l e Water W a t e r Approved) A p p r o v e d ) Solvent S o l v e n t Free F r e e Epoxy E p o x y (Local ( L o c a l Authority A u t h o r i t y Potable P o t a b l e Water W a t e r Approved) A p p r o v e d ) 200 2 0 0 µm µ m 200 2 0 0 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Lining L i n i n g System S y s t e m B-7. B - 7 . The T h e lining l i n i n g system s y s t e m shall s h a l l be b e certified c e r t i f i e d and a n d suitable s u i t a b l e for f o r drinking d r i n k i n g water w a t e r and a n d shall s h a l l have h a v e local l o c a l (Municipality ( M u n i c i p a l i t y / / ADWEA) A D W E A ) statutory s t a t u t o r y authority a u t h o r i t y approval a p p r o v a l for f o r potable p o t a b l e / / drinking d r i n k i n g water. w a t e r . B-8 B - 8 CS C S Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 50 5 0 µm µ m - - 75 7 5 µm µ m 1st 1 s t 2nd 2 n d Phenolic P h e n o l i c Epoxy, E p o x y , Polyamine P o l y a m i n e Cured C u r e d (Energy ( E n e r g y Institute I n s t i t u t e / / UK U K EI E I 1541 1 5 4 1 Requirements) R e q u i r e m e n t s ) Phenolic P h e n o l i c Epoxy, E p o x y , Polyamine P o l y a m i n e Cured C u r e d (Energy ( E n e r g y Institute I n s t i t u t e / / UK U K EI E I 1541 1 5 4 1 Requirements) R e q u i r e m e n t s ) 125 1 2 5 µm µ m - - 150 1 5 0 µm µ m 125 1 2 5 µm µ m - - 150 1 5 0 µm µ m B-9 B - 9 CS C S Sa S a 2.5 2 . 5 / / SSPC-SP S S P C - S P 5 5 45 4 5 µm µ m - - 75 7 5 µm µ m 1st 1 s t Surface S u r f a c e Tolerant T o l e r a n t Epoxy E p o x y - - Aluminium A l u m i n i u m 100 1 0 0 µm µ m 2nd 2 n d Surface S u r f a c e Tolerant T o l e r a n t Epoxy E p o x y - - Aluminium A l u m i n i u m 100 1 0 0 µm µ m B-10 B - 1 0 CS C S Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 50 5 0 µm µ m - - 75 7 5 µm µ m 1st 1 s t 2nd 2 n d Solvent S o l v e n t Free F r e e Epoxy E p o x y (Potable ( P o t a b l e Water W a t e r Approved) A p p r o v e d ) Solvent S o l v e n t Free F r e e Epoxy E p o x y (Potable ( P o t a b l e Water W a t e r Approved) A p p r o v e d ) 200 2 0 0 µm µ m 200 2 0 0 µm µ m Additional A d d i t i o n a l Notes N o t e s for f o r Lining L i n i n g System S y s t e m B-10. B - 1 0 . The T h e lining l i n i n g system s y s t e m shall s h a l l be b e resistant r e s i s t a n t to t o chemicals, c h e m i c a l s , suitable s u i t a b l e for f o r use u s e in i n permanent p e r m a n e n t contact c o n t a c t with w i t h water w a t e r and a n d not n o t affects a f f e c t s the t h e quality q u a l i t y of o f water. w a t e r . Lining L i n i n g MANUFACTURER M A N U F A C T U R E R shall s h a l l provide p r o v i d e the t h e relevant r e l e v a n t certification c e r t i f i c a t i o n that t h a t shall s h a l l be b e submitted s u b m i t t e d to t o COMPANY C O M P A N Y for f o r approval. a p p r o v a l . B-11 B - 1 1 CS C S B-12 B - 1 2 CS C S B-13 B - 1 3 CS C S Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 50 5 0 µm µ m - - 75 7 5 µm µ m Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 50 5 0 µm µ m - - 75 7 5 µm µ m Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 50 5 0 µm µ m - - 75 7 5 µm µ m 1st 1 s t Phenolic P h e n o l i c Novolac N o v o l a c Epoxy E p o x y 150 1 5 0 µm µ m 2nd 2 n d Phenolic P h e n o l i c Novolac N o v o l a c Epoxy E p o x y 150 1 5 0 µm µ m 1st 1 s t Epoxy E p o x y Primer P r i m e r 50 5 0 µm µ m 2nd 2 n d High H i g h Build B u i l d Epoxy E p o x y 250 2 5 0 µm µ m 3rd 3 r d High H i g h Build B u i l d Epoxy E p o x y 250 2 5 0 µm µ m 1st 1 s t Epoxy E p o x y Novolac N o v o l a c 125 1 2 5 µm µ m 2nd 2 n d Epoxy E p o x y Novolac N o v o l a c 125 1 2 5 µm µ m B-14 B - 1 4 CS C S 1st 1 s t Epoxy E p o x y Novolac N o v o l a c 150 1 5 0 µm µ m AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 153 1 5 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Lining L i n i n g System S y s t e m Number N u m b e r Substrate S u b s t r a t e Surface S u r f a c e Preparation P r e p a r a t i o n and a n d Blast B l a s t Profile P r o f i l e Coat C o a t Generic G e n e r i c System S y s t e m Details D e t a i l s DFT D F T Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 50 5 0 µm µ m - - 75 7 5 µm µ m 2nd 2 n d Epoxy E p o x y Novolac N o v o l a c 150 1 5 0 µm µ m B-15 B - 1 5 CS C S B-16 B - 1 6 CS C S Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 25 2 5 µm µ m - - 50 5 0 µm µ m Sa S a 3 3 / / SSPC-SP S S P C - S P 5 5 50 5 0 µm µ m - - 75 7 5 µm µ m 1st 1 s t Phenolic P h e n o l i c Novolac N o v o l a c Epoxy E p o x y 150 1 5 0 µm µ m 2nd 2 n d Phenolic P h e n o l i c Novolac N o v o l a c Epoxy E p o x y 150 1 5 0 µm µ m 1st 1 s t Solvent S o l v e n t Two T w o Hybridized H y b r i d i z e d Epoxy E p o x y 400 4 0 0 µm µ m Notes N o t e s for f o r Appendix A p p e n d i x Table T a b l e 12.32 1 2 . 3 2 1. 1 . All A l l relevant r e l e v a n t QA Q A / / QC Q C steps s t e p s and a n d specific s p e c i f i c ITP I T P to t o be b e developed d e v e l o p e d in i n accordance a c c o r d a n c e with w i t h this t h i s specification, s p e c i f i c a t i o n , and a n d shall s h a l l be b e approved a p p r o v e d by b y COMPANY C O M P A N Y along a l o n g with w i t h specific s p e c i f i c procedures, p r o c e d u r e s , prior p r i o r to t o commence c o m m e n c e of o f any a n y lining l i n i n g activity. a c t i v i t y . 2. 2 . If I f any a n y requirement r e q u i r e m e n t or o r operating o p e r a t i n g parameters p a r a m e t e r s not n o t covered c o v e r e d in i n this t h i s specification, s p e c i f i c a t i o n , the t h e lining l i n i n g system s y s t e m shall s h a l l be b e evaluated e v a l u a t e d on o n individual i n d i v i d u a l case c a s e by b y case c a s e basis b a s i s by b y COMPANY. C O M P A N Y . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 154 1 5 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} OFFSHORE O F F S H O R E HELIDECK H E L I D E C K IDENTIFICATION I D E N T I F I C A T I O N The T h e information i n f o r m a t i o n / / dimensions d i m e n s i o n s in i n this t h i s Appendix A p p e n d i x are a r e for f o r illustrative i l l u s t r a t i v e purposes p u r p o s e s only o n l y and a n d may m a y differ d i f f e r based b a s e d on o n the t h e dimension d i m e n s i o n and a n d layout l a y o u t of o f Helidecks, H e l i d e c k s , therefore, t h e r e f o r e , CONTRACTOR C O N T R A C T O R shall s h a l l consult c o n s u l t with w i t h COMPANY’s C O M P A N Y ’ s Technical T e c h n i c a l Authorities A u t h o r i t i e s for f o r applicable a p p l i c a b l e Helideck H e l i d e c k Markings M a r k i n g s in i n accordance a c c o r d a n c e with w i t h Civil C i v i l Aviation A v i a t i o n Advisory A d v i s o r y Publication, P u b l i c a t i o n , CAAP C A A P 71 7 1 requirement r e q u i r e m e n t prior p r i o r to t o commencement c o m m e n c e m e n t of o f project. p r o j e c t . Visual V i s u a l Aids A i d s Offshore O f f s h o r e is i s committed c o m m i t t e d to t o provide p r o v i d e the t h e required r e q u i r e d visual v i s u a l aids a i d s in i n all a l l its i t s helidecks, h e l i d e c k s , manned m a n n e d and a n d unmanned, u n m a n n e d , to t o satisfy s a t i s f y the t h e regulatory r e g u l a t o r y requirements r e q u i r e m e n t s for f o r offshore o f f s h o r e helidecks h e l i d e c k s in i n the t h e UAE U A E as a s established e s t a b l i s h e d in i n General G e n e r a l Civil C i v i l Aviation A v i a t i o n Authority’s A u t h o r i t y ’ s (GCAA) ( G C A A ) CAAP C A A P 71. 7 1 . Touchdown T o u c h d o w n / / Positioning P o s i t i o n i n g Marking M a r k i n g Circle C i r c l e A13.2.1 A 1 3 . 2 . 1 Dimension D i m e n s i o n The T h e touchdown t o u c h d o w n / / positioning p o s i t i o n i n g marking m a r k i n g is i s defined d e f i n e d as a s a a circle c i r c l e of o f 0.5 0 . 5 x x D D inner i n n e r radius r a d i u s and a n d a a line l i n e width w i d t h of o f at a t least l e a s t 1 1 m. m . Appendix A p p e n d i x Figure F i g u r e 13.6 1 3 . 6 Touchdown T o u c h d o w n / / Positioning P o s i t i o n i n g Marking M a r k i n g Circle C i r c l e - - Offshore O f f s h o r e Location L o c a t i o n The T h e touchdown t o u c h d o w n / / positioning p o s i t i o n i n g marking m a r k i n g circle c i r c l e should s h o u l d be b e ideally i d e a l l y located l o c a t e d in i n the t h e centre c e n t r e of o f the t h e Final F i n a l Approach A p p r o a c h and a n d Take-off T a k e - o f f (FATO), ( F A T O ) , except e x c e p t where w h e r e the t h e results r e s u l t s of o f an a n aeronautical a e r o n a u t i c a l survey s u r v e y indicates i n d i c a t e s that t h a t an a n offset o f f s e t marking m a r k i n g may m a y be b e beneficial b e n e f i c i a l to t o the t h e safety s a f e t y of o f helicopter h e l i c o p t e r operations o p e r a t i o n s and a n d not n o t detrimental d e t r i m e n t a l to t o the t h e safe s a f e movement m o v e m e n t of o f personnel. p e r s o n n e l . In I n case c a s e of o f offset, o f f s e t , the t h e centre c e n t r e of o f the t h e circle c i r c l e may m a y be b e moved m o v e d up u p 0.1 0 . 1 x x D. D . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 155 1 5 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} A13.3.1 A 1 3 . 3 . 1 Characteristics C h a r a c t e r i s t i c s The T h e circle c i r c l e must m u s t be b e painted p a i n t e d in i n yellow, y e l l o w , as a s illustrated i l l u s t r a t e d below: b e l o w : Appendix A p p e n d i x Figure F i g u r e 13.7 1 3 . 7 Location L o c a t i o n of o f Touchdown T o u c h d o w n Markings M a r k i n g s - - Centralised C e n t r a l i s e d Touchdown T o u c h d o w n Markings M a r k i n g s - - Offshore O f f s h o r e Appendix A p p e n d i x Figure F i g u r e 13.8 1 3 . 8 Location L o c a t i o n of o f Touchdown T o u c h d o w n Markings M a r k i n g s - - Fully F u l l y Offset O f f s e t Touchdown T o u c h d o w n Markings M a r k i n g s - - Offshore O f f s h o r e AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 156 1 5 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Helideck H e l i d e c k Identification I d e n t i f i c a t i o n (H) ( H ) Marking M a r k i n g A13.4.1 A 1 3 . 4 . 1 Dimension D i m e n s i o n A A helideck h e l i d e c k identification i d e n t i f i c a t i o n marking m a r k i n g must m u s t be b e provided p r o v i d e d in i n the t h e form f o r m of o f an a n “H” “ H ” with: w i t h : Height H e i g h t of o f 4 4 m m Width W i d t h not n o t exceeding e x c e e d i n g 3 3 m m Stroke S t r o k e width w i d t h not n o t exceeding e x c e e d i n g 0.75 0 . 7 5 m m Appendix A p p e n d i x Figure F i g u r e 13.9 1 3 . 9 Dimensions D i m e n s i o n s of o f the t h e Helideck H e l i d e c k Identification I d e n t i f i c a t i o n “H” “ H ” Marking M a r k i n g (Standard ( S t a n d a r d Size) S i z e ) - - Offshore O f f s h o r e AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 157 1 5 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} A13.4.2 A 1 3 . 4 . 2 Location L o c a t i o n Helideck H e l i d e c k identification i d e n t i f i c a t i o n “H” “ H ” marking m a r k i n g must m u s t be b e located l o c a t e d in i n the t h e centre c e n t r e of o f the t h e touchdown t o u c h d o w n / / positioning p o s i t i o n i n g circle. c i r c l e . The T h e centreline c e n t r e l i n e of o f the t h e cross c r o s s Barg B a r g of o f the t h e “H” “ H ” should s h o u l d pass p a s s through t h r o u g h by b y the t h e bisector b i s e c t o r of o f the t h e Obstacle O b s t a c l e Free F r e e Sector S e c t o r (OFS). ( O F S ) . Where W h e r e necessary n e c e s s a r y to t o clear c l e a r an a n obstacle), o b s t a c l e ) , the t h e H H marking m a r k i n g can c a n be b e swung s w u n g by b y an a n angle a n g l e not n o t exceeding e x c e e d i n g ±15 ± 1 5 degrees d e g r e e s from f r o m the t h e normal n o r m a l for f o r the t h e OFS O F S as a s illustrated i l l u s t r a t e d below. b e l o w . A13.4.3 A 1 3 . 4 . 3 Characteristics C h a r a c t e r i s t i c s The T h e “H” “ H ” marking m a r k i n g must m u s t be b e painted p a i n t e d white. w h i t e . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 158 1 5 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Appendix A p p e n d i x Figure F i g u r e 13.10 1 3 . 1 0 Helideck H e l i d e c k Identification I d e n t i f i c a t i o n Marking M a r k i n g Reflecting R e f l e c t i n g a a Swung S w u n g Obstacle O b s t a c l e Free F r e e Sector) S e c t o r ) - - Offshore O f f s h o r e Maximum M a x i m u m Allowable A l l o w a b l e Mass M a s s Marking M a r k i n g A13.5.1 A 1 3 . 5 . 1 Location L o c a t i o n A A maximum m a x i m u m allowable a l l o w a b l e mass m a s s marking m a r k i n g has h a s to t o be b e arranged a r r a n g e d so s o as a s to t o be b e readable r e a d a b l e from f r o m the t h e preferred p r e f e r r e d final f i n a l approach a p p r o a c h direction. d i r e c t i o n . This T h i s is i s usually u s u a l l y a a direction d i r e c t i o n lining l i n i n g up u p with w i t h the t h e prevailing p r e v a i l i n g wind w i n d direction d i r e c t i o n for f o r the t h e facility. f a c i l i t y . A13.5.2 A 1 3 . 5 . 2 Dimension D i m e n s i o n The T h e size s i z e (height) ( h e i g h t ) of o f the t h e characters c h a r a c t e r s must m u s t be b e at a t least l e a s t 90 9 0 cm c m with w i t h decimal d e c i m a l point p o i n t of o f 18cm 1 8 c m 2 2 . . The T h e form f o r m and a n d proportions p r o p o r t i o n s of o f numbers n u m b e r s and a n d letters l e t t e r s must m u s t follow f o l l o w the t h e following f o l l o w i n g form f o r m and a n d proportions. p r o p o r t i o n s . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 159 1 5 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Appendix A p p e n d i x Figure F i g u r e 13.11 1 3 . 1 1 Form F o r m and a n d Proportions P r o p o r t i o n s of o f Numbers N u m b e r s and a n d Letters L e t t e r s - - Offshore O f f s h o r e A13.5.3 A 1 3 . 5 . 3 Characteristics C h a r a c t e r i s t i c s The T h e maximum m a x i m u m allowable a l l o w a b l e mass m a s s marking m a r k i n g has h a s to t o be b e expressed e x p r e s s e d with w i t h one o n e decimal d e c i m a l value v a l u e followed f o l l o w e d by b y the t h e units’ u n i t s ’ abbreviation a b b r e v i a t i o n (t). ( t ) . All A l l existing e x i s t i n g helidecks h e l i d e c k s must m u s t be b e painted p a i n t e d with w i t h the t h e t-value t - v a l u e corresponding c o r r e s p o n d i n g to t o its i t s maximum m a x i m u m bearing b e a r i n g capacity c a p a c i t y as a s established e s t a b l i s h e d in i n the t h e Helideck H e l i d e c k Landing L a n d i n g Limitation L i m i t a t i o n (HLL). ( H L L ) . The T h e numbers n u m b e r s and a n d the t h e letter l e t t e r of o f the t h e marking m a r k i n g and a n d the t h e decimal d e c i m a l point p o i n t must m u s t be b e painted p a i n t e d in i n white w h i t e and a n d outlined o u t l i n e d with w i t h black b l a c k to t o improve i m p r o v e colour c o l o u r contrasting c o n t r a s t i n g with w i t h the t h e background. b a c k g r o u n d . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 160 1 6 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Appendix A p p e n d i x Figure F i g u r e 13.12 1 3 . 1 2 Maximum M a x i m u m Allowable A l l o w a b l e Mass M a s s Marking M a r k i n g (Typical) ( T y p i c a l ) - - Offshore O f f s h o r e FATO F A T O / / TLOF T L O F Perimeter P e r i m e t e r Marking M a r k i n g A13.6.1 A 1 3 . 6 . 1 Location L o c a t i o n A A Final F i n a l Approach A p p r o a c h and a n d Take-off T a k e - o f f / / Touchdown T o u c h d o w n and a n d Lift-off L i f t - o f f (FATO ( F A T O / / TLOF) T L O F ) perimeter p e r i m e t e r marking m a r k i n g denoting d e n o t i n g the t h e extent e x t e n t of o f the t h e FATO F A T O / / TLOF T L O F must m u s t be b e painted p a i n t e d around a r o u n d the t h e edge e d g e of o f the t h e FATO F A T O / / TLOF. T L O F . A13.6.2 A 1 3 . 6 . 2 Dimension D i m e n s i o n The T h e FATO F A T O / / TLOF T L O F perimeter p e r i m e t e r marking m a r k i n g must m u s t be b e painted p a i n t e d using u s i n g a a continuous c o n t i n u o u s line l i n e having h a v i n g a a thickness t h i c k n e s s of o f at a t least l e a s t 30 3 0 cm. c m . A13.6.3 A 1 3 . 6 . 3 Characteristics C h a r a c t e r i s t i c s The T h e FATO F A T O / / TLOF T L O F perimeter p e r i m e t e r marking m a r k i n g must m u s t be b e painted p a i n t e d white. w h i t e . Appendix A p p e n d i x Figure F i g u r e 13.13 1 3 . 1 3 FATO F A T O / / TLOF T L O F Perimeter P e r i m e t e r Marking M a r k i n g (Typical) ( T y p i c a l ) - - Offshore O f f s h o r e AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 161 1 6 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} D-Value D - V a l u e Markings M a r k i n g s A13.7.1 A 1 3 . 7 . 1 Location L o c a t i o n D-value D - v a l u e markings m a r k i n g s have h a v e to t o be b e displayed d i s p l a y e d within w i t h i n the t h e broken b r o k e n white w h i t e FATO F A T O / / TLOF T L O F perimeter p e r i m e t e r line l i n e at a t three t h r e e locations l o c a t i o n s as a s shown s h o w n below, b e l o w , so s o that t h a t at a t least l e a s t one o n e marking m a r k i n g is i s readable r e a d a b l e from f r o m the t h e final f i n a l approach a p p r o a c h direction. d i r e c t i o n . Appendix A p p e n d i x Figure F i g u r e 13.14 1 3 . 1 4 D-Value D - V a l u e Markings M a r k i n g s Typical T y p i c a l - - Offshore O f f s h o r e A13.7.2 A 1 3 . 7 . 2 Dimension D i m e n s i o n The T h e size s i z e of o f the t h e characters c h a r a c t e r s must m u s t be b e at a t least l e a s t 90 9 0 cm. c m . A13.7.3 A 1 3 . 7 . 3 Characteristics C h a r a c t e r i s t i c s AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 162 1 6 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} The T h e D-value D - v a l u e marking m a r k i n g must m u s t be b e painted p a i n t e d in i n white w h i t e and a n d outlined o u t l i n e d in i n black b l a c k and a n d must m u s t be b e expressed e x p r e s s e d to t o the t h e nearest n e a r e s t whole w h o l e number n u m b e r (rounded). ( r o u n d e d ) . Helideck H e l i d e c k Obstacle O b s t a c l e Free F r e e Sector S e c t o r (Chevron) ( C h e v r o n ) Marking M a r k i n g A A helideck h e l i d e c k with w i t h obstacles o b s t a c l e s above a b o v e the t h e level l e v e l of o f the t h e FATO F A T O / / TLOF T L O F is i s required r e q u i r e d to t o display d i s p l a y an a n obstacle o b s t a c l e free f r e e sector s e c t o r (chevron) ( c h e v r o n ) marking m a r k i n g to t o denote d e n o t e the t h e origin o r i g i n of o f the t h e obstacle o b s t a c l e free f r e e sector. s e c t o r . A13.8.1 A 1 3 . 8 . 1 Location L o c a t i o n The T h e apex a p e x of o f chevron c h e v r o n is i s located l o c a t e d in i n the t h e perimeter p e r i m e t e r of o f the t h e FATO F A T O / / TLOF. T L O F . Typical T y p i c a l locations l o c a t i o n s of o f the t h e chevron c h e v r o n include: i n c l u d e : Nearby N e a r b y solar s o l a r panels p a n e l s or o r other o t h e r equipment e q u i p m e n t installed i n s t a l l e d in i n proximity p r o x i m i t y to t o the t h e FATO F A T O and a n d outstanding o u t s t a n d i n g the t h e level l e v e l of o f the t h e FATO F A T O Upon U p o n vent v e n t booms b o o m s installed i n s t a l l e d below b e l o w the t h e FATO. F A T O . Strategically S t r a t e g i c a l l y located l o c a t e d to t o clear c l e a r both b o t h obstacles o b s t a c l e s above a b o v e the t h e FATO F A T O and a n d below b e l o w it i t Appendix A p p e n d i x Figure F i g u r e 13.15 1 3 . 1 5 Chevron C h e v r o n Examples E x a m p l e s at a t Offshore O f f s h o r e Facilities F a c i l i t i e s - - Offshore O f f s h o r e A13.8.2 A 1 3 . 8 . 2 Dimension D i m e n s i o n The T h e origin o r i g i n of o f the t h e obstacle-free o b s t a c l e - f r e e sector s e c t o r must m u s t be b e marked m a r k e d on o n the t h e helideck h e l i d e c k by b y a a chevron, c h e v r o n , each e a c h leg l e g forming f o r m i n g the t h e angle a n g l e of o f the t h e obstacle-free o b s t a c l e - f r e e sector s e c t o r and a n d being: b e i n g : 79 7 9 cm c m long l o n g 10 1 0 cm c m wide w i d e Where W h e r e the t h e OFS O F S is i s swung s w u n g then t h e n the t h e chevron c h e v r o n must m u s t be b e swung s w u n g as a s well w e l l accordingly. a c c o r d i n g l y . A13.8.3 A 1 3 . 8 . 3 Characteristics C h a r a c t e r i s t i c s The T h e chevron c h e v r o n must m u s t be b e painted p a i n t e d in i n black. b l a c k . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 163 1 6 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Appendix A p p e n d i x Figure F i g u r e 13.16 1 3 . 1 6 Helideck H e l i d e c k Chevron C h e v r o n - - Offshore O f f s h o r e Helideck H e l i d e c k Name N a m e Marking M a r k i n g A13.9.1 A 1 3 . 9 . 1 Location L o c a t i o n The T h e helideck h e l i d e c k name n a m e marking m a r k i n g must m u s t be b e painted p a i n t e d between b e t w e e n the t h e chevron c h e v r o n and a n d the t h e touchdown t o u c h d o w n / / positioning p o s i t i o n i n g marking m a r k i n g circle. c i r c l e . A13.9.2 A 1 3 . 9 . 2 Dimension D i m e n s i o n The T h e helideck h e l i d e c k name n a m e marking m a r k i n g must m u s t have h a v e a a height h e i g h t of o f 1.5 1 . 5 m. m . Where W h e r e the t h e helideck h e l i d e c k name n a m e marking m a r k i n g consists c o n s i s t s of o f more m o r e than t h a n one o n e word w o r d it i t is i s recommended r e c o m m e n d e d that t h a t the t h e space s p a c e between b e t w e e n words w o r d s be b e approximately a p p r o x i m a t e l y 50% 5 0 % of o f character c h a r a c t e r height. h e i g h t . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 164 1 6 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Appendix A p p e n d i x Figure F i g u r e 13.17 1 3 . 1 7 Helideck H e l i d e c k Name N a m e Marking M a r k i n g - - Offshore O f f s h o r e A13.9.3 A 1 3 . 9 . 3 Characteristics C h a r a c t e r i s t i c s The T h e helideck h e l i d e c k name n a m e marking m a r k i n g must m u s t be b e painted p a i n t e d in i n white. w h i t e . The T h e helideck h e l i d e c k name n a m e marking m a r k i n g must m u s t consist c o n s i s t of o f the t h e name n a m e or o r the t h e alphanumeric a l p h a n u m e r i c designator d e s i g n a t o r of o f the t h e helideck h e l i d e c k as a s used u s e d in i n the t h e radio r a d i o (R/T) ( R / T ) communications. c o m m u n i c a t i o n s . Providing P r o v i d i n g a a name n a m e that t h a t is i s unique u n i q u e and a n d simple s i m p l e helps h e l p s to t o keep k e e p to t o a a minimum m i n i m u m pilots’ p i l o t s ’ concentration c o n c e n t r a t i o n during d u r i n g final f i n a l approach a p p r o a c h and a n d landing l a n d i n g manoeuvre. m a n o e u v r e . The T h e character c h a r a c t e r widths w i d t h s and a n d stroke s t r o k e widths w i d t h s of o f nominal n o m i n a l 1.2 1 . 2 m m characters c h a r a c t e r s should s h o u l d be b e 80% 8 0 % of o f those t h o s e prescribed p r e s c r i b e d by b y International I n t e r n a t i o n a l Civil C i v i l Aviation A v i a t i o n Organisation O r g a n i s a t i o n (ICAO) ( I C A O ) Annex A n n e x 14. 1 4 . Where W h e r e the t h e character c h a r a c t e r height h e i g h t is i s 1.5 1 . 5 m, m , the t h e character c h a r a c t e r widths w i d t h s and a n d stroke s t r o k e widths w i d t h s should s h o u l d be b e in i n accordance a c c o r d a n c e with w i t h ICAO I C A O Annex A n n e x 14. 1 4 . Surface S u r f a c e Marking M a r k i n g Surface S u r f a c e background b a c k g r o u n d marking m a r k i n g is i s provided p r o v i d e d to t o assist a s s i s t pilots p i l o t s to t o identify i d e n t i f y the t h e location l o c a t i o n during d u r i n g an a n approach a p p r o a c h and a n d to t o emphasise e m p h a s i s e the t h e position p o s i t i o n of o f the t h e markings. m a r k i n g s . A13.10.1 A 1 3 . 1 0 . 1 Characteristics C h a r a c t e r i s t i c s The T h e helideck h e l i d e c k surface s u r f a c e encapsulated e n c a p s u l a t e d by b y the t h e white w h i t e FATO F A T O / / TLOF T L O F perimeter p e r i m e t e r marking m a r k i n g must m u s t be: b e : Dark D a r k green g r e e n in i n steel s t e e l surface s u r f a c e helidecks. h e l i d e c k s . Light L i g h t grey g r e y in i n aluminium a l u m i n i u m surface s u r f a c e helidecks. h e l i d e c k s . The T h e conspicuity c o n s p i c u i t y of o f white w h i t e and a n d yellow y e l l o w markings m a r k i n g s on o n light l i g h t grey g r e y helideck h e l i d e c k surfaces s u r f a c e s should s h o u l d be b e outlined o u t l i n e d with w i t h a a 10 1 0 cm c m black b l a c k line l i n e or o r by b y overlaying o v e r l a y i n g white w h i t e or o r yellow y e l l o w markings m a r k i n g s on o n a a painted p a i n t e d black b l a c k background. b a c k g r o u n d . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 165 1 6 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Prohibited P r o h i b i t e d Landing L a n d i n g Sector S e c t o r (PLS) ( P L S ) Marking M a r k i n g A13.11.1 A 1 3 . 1 1 . 1 Location L o c a t i o n The T h e PLS P L S must m u s t be b e located l o c a t e d in i n a a way w a y that t h a t ensures e n s u r e s that t h a t a a helicopter h e l i c o p t e r cannot c a n n o t land l a n d towards t o w a r d s an a n obstacle o b s t a c l e which w h i c h is i s not n o t within w i t h i n the t h e pilot’s p i l o t ’ s field f i e l d of o f view. v i e w . The T h e PLS P L S has h a s to t o be b e located l o c a t e d on o n the t h e touchdown t o u c h d o w n / / positioning p o s i t i o n i n g circle, c i r c l e , opposite o p p o s i t e from f r o m the t h e personnel p e r s o n n e l access a c c e s s point. p o i n t . A13.11.2 A 1 3 . 1 1 . 2 Dimension D i m e n s i o n The T h e arc a r c of o f coverage c o v e r a g e should s h o u l d be b e sufficient s u f f i c i e n t to t o ensure e n s u r e that t h a t the t h e tail t a i l rotor r o t o r system s y s t e m will w i l l be b e positioned p o s i t i o n e d clear c l e a r of o f the t h e obstruction o b s t r u c t i o n when w h e n hovering h o v e r i n g above, a b o v e , and a n d touching t o u c h i n g down d o w n on, o n , the t h e yellow y e l l o w circle c i r c l e at a t any a n y location l o c a t i o n beyond b e y o n d the t h e PLS P L S marking. m a r k i n g . The T h e minimum m i n i m u m PLS P L S marking m a r k i n g should s h o u l d cover c o v e r an a n arc a r c of o f at a t least l e a s t 30 3 0 degrees, d e g r e e s , extending e x t e n d i n g by b y a a minimum m i n i m u m 10 1 0 to t o 15 1 5 degrees d e g r e e s either e i t h e r side s i d e of o f the t h e edge e d g e of o f the t h e obstacle. o b s t a c l e . A13.11.3 A 1 3 . 1 1 . 3 Characteristics C h a r a c t e r i s t i c s There T h e r e is i s two t w o different d i f f e r e n t ways w a y s to t o define d e f i n e a a PLS: P L S : By B y a a hatched h a t c h e d marking m a r k i n g overlaid o v e r l a i d on o n the t h e portion p o r t i o n of o f the t h e yellow y e l l o w touchdown t o u c h d o w n / / positioning p o s i t i o n i n g marking m a r k i n g circle, c i r c l e , and a n d extending e x t e n d i n g out o u t to t o the t h e FATO F A T O / / TLOF T L O F perimeter p e r i m e t e r marking m a r k i n g within w i t h i n the t h e relevant r e l e v a n t headings h e a d i n g s “No “ N o Nose” N o s e ” arc a r c into i n t o a a touchdown t o u c h d o w n / / positioning p o s i t i o n i n g marking m a r k i n g circle c i r c l e bordered b o r d e r e d in i n red r e d with w i t h the t h e words w o r d s “No “ N o Nose” N o s e ” clearly c l e a r l y marked m a r k e d in i n red r e d on o n a a white w h i t e background b a c k g r o u n d Appendix A p p e n d i x Figure F i g u r e 13.18 1 3 . 1 8 Examples E x a m p l e s of o f an a n Alternative A l t e r n a t i v e Prohibited P r o h i b i t e d Landing L a n d i n g Sector S e c t o r (PLS) ( P L S ) Marking M a r k i n g – – Offshore O f f s h o r e Visual V i s u a l Aids A i d s for f o r Denoting D e n o t i n g Obstacles O b s t a c l e s Fixed F i x e d obstacles o b s t a c l e s which w h i c h present p r e s e n t a a hazard h a z a r d to t o helicopters h e l i c o p t e r s should s h o u l d be b e readily r e a d i l y visible v i s i b l e from f r o m the t h e air. a i r . Alternate A l t e r n a t e black b l a c k and a n d white, w h i t e , black b l a c k and a n d yellow, y e l l o w , or o r red r e d and a n d white w h i t e bands b a n d s should s h o u l d be b e painted p a i n t e d with w i t h not n o t less l e s s than t h a n 0.5 0 . 5 metres, m e t r e s , or o r more m o r e than t h a n 6 6 metres m e t r e s wide. w i d e . The T h e colour c o l o u r should s h o u l d be b e chosen c h o s e n to t o contrast c o n t r a s t with w i t h the t h e background b a c k g r o u n d to t o the t h e maximum m a x i m u m extent. e x t e n t . Obstacles O b s t a c l e s to t o be b e marked m a r k e d in i n these t h e s e contrasting c o n t r a s t i n g colours c o l o u r s include i n c l u d e any a n y lattice l a t t i c e tower t o w e r structures s t r u c t u r e s and a n d crane c r a n e booms b o o m s which w h i c h are a r e close c l o s e to t o the t h e helideck h e l i d e c k or o r to t o the t h e Limited L i m i t e d Obstacle O b s t a c l e Sector S e c t o r (LOS) ( L O S ) boundary. b o u n d a r y . Similarly, S i m i l a r l y , parts p a r t s of o f the t h e leg l e g (or ( o r legs) l e g s ) of o f a a self-elevating s e l f - e l e v a t i n g jack-up j a c k - u p unit u n i t that t h a t are a r e adjacent a d j a c e n t to t o the t h e helideck h e l i d e c k and a n d which w h i c h extend, e x t e n d , or o r can c a n extend e x t e n d above a b o v e it, i t , should s h o u l d also a l s o be b e marked m a r k e d in i n the t h e same s a m e manner. m a n n e r . Illustrative I l l u s t r a t i v e examples e x a m p l e s of o f Offshore O f f s h o r e helideck h e l i d e c k marking m a r k i n g AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 166 1 6 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} The T h e figures f i g u r e s below b e l o w illustrate i l l u s t r a t e standard s t a n d a r d helideck h e l i d e c k marking m a r k i n g in i n some s o m e of o f Offshore O f f s h o r e facilities: f a c i l i t i e s : A13.12.1 A 1 3 . 1 2 . 1 UZ-Corniche U Z - C o r n i c h e (ACPT-2) ( A C P T - 2 ) Appendix A p p e n d i x Figure F i g u r e 13.19 1 3 . 1 9 Example E x a m p l e of o f Helideck H e l i d e c k Marking M a r k i n g in i n ACPT-2 A C P T - 2 Corniche C o r n i c h e Typical T y p i c a l - - Offshore O f f s h o r e A13.12.2 A 1 3 . 1 2 . 2 UZ-Artificial U Z - A r t i f i c i a l Island I s l a n d Appendix A p p e n d i x Figure F i g u r e 13.20 1 3 . 2 0 Example E x a m p l e of o f Helideck H e l i d e c k Marking M a r k i n g in i n South S o u t h Artificial A r t i f i c i a l Island I s l a n d Typical T y p i c a l – – Offshore O f f s h o r e AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 167 1 6 7 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Satellites S a t e l l i t e s and a n d Complexes C o m p l e x e s Appendix A p p e n d i x Figure F i g u r e 13.21 1 3 . 2 1 Example E x a m p l e of o f Helideck H e l i d e c k Marking M a r k i n g in i n North N o r t h Satellite S a t e l l i t e Typical T y p i c a l - - Offshore O f f s h o r e Wellhead W e l l h e a d Platform P l a t f o r m (Type ( T y p e 1) 1 ) Appendix A p p e n d i x Figure F i g u r e 13.22 1 3 . 2 2 Example E x a m p l e of o f Helideck H e l i d e c k Marking M a r k i n g in i n PC P C 063 0 6 3 - - Offshore O f f s h o r e Wellhead W e l l h e a d Platform P l a t f o r m (Type ( T y p e 2) 2 ) AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 168 1 6 8 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Appendix A p p e n d i x Figure F i g u r e 13.23 1 3 . 2 3 Example E x a m p l e of o f helideck h e l i d e c k marking m a r k i n g in i n PC P C 042 0 4 2 - - Offshore O f f s h o r e Appendix A p p e n d i x Figure F i g u r e 13.24 1 3 . 2 4 Example E x a m p l e of o f Helideck H e l i d e c k Marking M a r k i n g in i n LZ L Z / / US U S Field F i e l d - - Offshore O f f s h o r e (Number ( N u m b e r / / Dimension D i m e n s i o n for f o r Illustrative I l l u s t r a t i v e Purposes P u r p o s e s Only) O n l y ) AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 169 1 6 9 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} FIBERGLASS F I B E R G L A S S REINFORCED R E I N F O R C E D EPOXY E P O X Y LININGS L I N I N G S FOR F O R BOTTOM B O T T O M OF O F CRUDE C R U D E OIL O I L STORAGE S T O R A G E TANKS T A N K S Requirements R e q u i r e m e n t s for f o r GFRE G F R E Linings L i n i n g s Application A p p l i c a t i o n with w i t h Hand H a n d lay-up l a y - u p Glass G l a s s Fibre F i b r e Reinforced R e i n f o r c e d Epoxy E p o x y System S y s t e m General G e n e r a l This T h i s section s e c t i o n covers c o v e r s COMPANY C O M P A N Y minimum m i n i m u m requirements r e q u i r e m e n t s for f o r abrasive a b r a s i v e blasting b l a s t i n g and a n d lining l i n i n g of o f internal i n t e r n a l steel s t e e l surface s u r f a c e of o f the t h e tank t a n k bottom, b o t t o m , a a minimum m i n i m u m of o f level l e v e l as a s follows: f o l l o w s : Appendix A p p e n d i x Table T a b l e 14.33 1 4 . 3 3 Minimum M i n i m u m Level L e v e l of o f Internal I n t e r n a l Steel S t e e l Surface S u r f a c e of o f Tank T a n k Bottom B o t t o m Location L o c a t i o n Bottom B o t t o m Height H e i g h t Upright U p r i g h t Shell S h e l l ADNOC A D N O C Offshore O f f s h o r e (Das ( D a s Island) I s l a n d ) 100% 1 0 0 % 2.15 2 . 1 5 m m ADNOC A D N O C Offshore O f f s h o r e (Zirku ( Z i r k u Island) I s l a n d ) 100% 1 0 0 % 1.65 1 . 6 5 m m ADNOC A D N O C Offshore O f f s h o r e (SARB) ( S A R B ) 100% 1 0 0 % 1.15 1 . 1 5 m m ADNOC A D N O C Onshore O n s h o r e 100% 1 0 0 % 2.0 2 . 0 - - 2.5 2 . 5 m m ADNOC A D N O C Refining R e f i n i n g 100% 1 0 0 % 1 1 m m The T h e system s y s t e m described d e s c r i b e d in i n this t h i s specification s p e c i f i c a t i o n consists c o n s i s t s of o f 2 2 mats m a t s (450 ( 4 5 0 g/m g / m 2 2 ) ) plus p l u s one o n e tissue t i s s u e (27-30 ( 2 7 - 3 0 g/m g / m 2 2 ) ) embedded e m b e d d e d in i n an a n epoxy e p o x y resin r e s i n with w i t h a a final f i n a l DFT D F T of o f not n o t less l e s s than t h a n 2800 2 8 0 0 microns. m i c r o n s . Prior P r i o r to t o commencement c o m m e n c e m e n t of o f any a n y blasting b l a s t i n g work, w o r k , all a l l grease, g r e a s e , oil, o i l , dirt d i r t and a n d any a n y other o t h e r contamination c o n t a m i n a t i o n shall s h a l l be b e removed r e m o v e d in i n accordance a c c o r d a n c e with w i t h the t h e requirements r e q u i r e m e n t s of o f SSPC-SP S S P C - S P 1. 1 . On O n completion c o m p l e t i o n of o f the t h e degreasing d e g r e a s i n g / / cleaning c l e a n i n g all a l l surfaces s u r f a c e s shall s h a l l be b e high h i g h pressure p r e s s u r e fresh f r e s h water w a t e r washed w a s h e d (3500 ( 3 5 0 0 psig p s i g / / 241.32 2 4 1 . 3 2 barg). b a r g ) . All A l l surfaces s u r f a c e s shall s h a l l be b e allowed a l l o w e d to t o dry. d r y . Following F o l l o w i n g washing w a s h i n g down, d o w n , Chloride C h l o r i d e levels l e v e l s shall s h a l l be b e measured m e a s u r e d on o n the t h e shell, s h e l l , underside u n d e r s i d e of o f the t h e roof r o o f and a n d the t h e tank t a n k floor f l o o r and a n d recorded. r e c o r d e d . Bresle B r e s l e method m e t h o d shall s h a l l be b e used u s e d to t o determine d e t e r m i n e soluble s o l u b l e salt s a l t levels. l e v e l s . Prior P r i o r to t o commencement c o m m e n c e m e n t of o f any a n y GFRE G F R E work, w o r k , all a l l surface s u r f a c e irregularities i r r e g u l a r i t i e s including i n c l u d i n g weld w e l d spatters, s p a t t e r s , weld w e l d fluxes, f l u x e s , rough r o u g h capping, c a p p i n g , surface s u r f a c e lamination l a m i n a t i o n and a n d underlying u n d e r l y i n g mill m i l l scale s c a l e shall s h a l l be b e removed r e m o v e d using u s i n g mechanical m e c h a n i c a l tools. t o o l s . Any A n y surface s u r f a c e irregularity i r r e g u l a r i t y which w h i c h may m a y become b e c o m e apparent a p p a r e n t after a f t e r surface s u r f a c e preparation p r e p a r a t i o n shall s h a l l be b e similarly s i m i l a r l y treated. t r e a t e d . Environmental E n v i r o n m e n t a l and a n d Working W o r k i n g Conditions C o n d i t i o n s The T h e typical t y p i c a l minimum m i n i m u m dew d e w point p o i n t differential d i f f e r e n t i a l specified s p e c i f i e d for f o r holding h o l d i n g a a blast b l a s t over o v e r an a n extended e x t e n d e d period p e r i o d of o f time t i m e is i s 9 9 to t o 14°C 1 4 ° C with w i t h a a relative r e l a t i v e humidity h u m i d i t y not n o t to t o exceed e x c e e d 40 4 0 to t o 55%. 5 5 % . The T h e CONTRACTOR C O N T R A C T O R should s h o u l d refer r e f e r to t o SSPC-TR S S P C - T R 3 3 / / NACE N A C E 6A192 6 A 1 9 2 - - “Dehumidification “ D e h u m i d i f i c a t i o n and a n d Temperature T e m p e r a t u r e Control C o n t r o l during d u r i n g Surface S u r f a c e Preparation, P r e p a r a t i o n , Application, A p p l i c a t i o n , and a n d Curing C u r i n g for f o r Coatings C o a t i n g s / / Linings L i n i n g s of o f Steel S t e e l Tanks, T a n k s , Vessels, V e s s e l s , and a n d Other O t h e r Enclosed E n c l o s e d Areas” A r e a s ” for f o r guidance. g u i d a n c e . The T h e air a i r temperature, t e m p e r a t u r e , relative r e l a t i v e humidity, h u m i d i t y , dew d e w point p o i n t and a n d steel s t e e l temperature t e m p e r a t u r e are a r e to t o be b e recorded r e c o r d e d hourly h o u r l y throughout t h r o u g h o u t the t h e duration d u r a t i o n of o f the t h e work w o r k through t h r o u g h a a computerized c o m p u t e r i z e d system s y s t e m as a s well w e l l as a s verified v e r i f i e d manually. m a n u a l l y . A A detailed d e t a i l e d method m e t h o d statement s t a t e m e n t on o n how h o w the t h e CONTRACTOR C O N T R A C T O R proposes p r o p o s e s to t o maintain m a i n t a i n the t h e environmental e n v i r o n m e n t a l conditions c o n d i t i o n s throughout t h r o u g h o u t the t h e duration d u r a t i o n of o f the t h e work w o r k is i s to t o be b e submitted. s u b m i t t e d . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 170 1 7 0 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Suitable S u i t a b l e enclosed e n c l o s e d changing c h a n g i n g areas a r e a s shall s h a l l be b e provided p r o v i d e d for f o r personnel p e r s o n n e l to t o change c h a n g e PPE P P E prior p r i o r to t o entering e n t e r i n g the t h e tank t a n k through t h r o u g h an a n air a i r lock. l o c k . Entrance E n t r a n c e and a n d exit e x i t of o f personnel p e r s o n n e l to t o the t h e tank t a n k must m u s t be b e controlled c o n t r o l l e d to t o reduce r e d u c e possible p o s s i b l e contamination. c o n t a m i n a t i o n . All A l l ducting d u c t i n g to t o be b e sealed s e a l e d at a t manholes m a n h o l e s and a n d no n o manhole m a n h o l e shall s h a l l be b e left l e f t open o p e n to t o the t h e atmosphere. a t m o s p h e r e . The T h e roof r o o f shall s h a l l be b e sealed s e a l e d and a n d shaded s h a d e d from f r o m direct d i r e c t sunlight. s u n l i g h t . Additionally, A d d i t i o n a l l y , tarpaulin t a r p a u l i n shall s h a l l be b e used u s e d to t o seal s e a l the t h e area a r e a between b e t w e e n the t h e roof r o o f edge e d g e and a n d the t h e shell s h e l l to t o prevent p r e v e n t contamination c o n t a m i n a t i o n from f r o m falling f a l l i n g onto o n t o the t h e tank t a n k shell s h e l l and a n d bottom. b o t t o m . The T h e CONTRACTOR C O N T R A C T O R should s h o u l d refer r e f e r to t o SSPC-Guide S S P C - G u i d e 12 1 2 to t o determine d e t e r m i n e the t h e quantity q u a n t i t y and a n d quality q u a l i t y of o f lighting l i g h t i n g that t h a t is i s conducive c o n d u c i v e to t o achieving a c h i e v i n g quality q u a l i t y surface s u r f a c e preparation, p r e p a r a t i o n , coating c o a t i n g application, a p p l i c a t i o n , inspection i n s p e c t i o n and a n d accident a c c i d e n t prevention. p r e v e n t i o n . All A l l lighting l i g h t i n g shall s h a l l conform c o n f o r m to t o COMPANY C O M P A N Y Safety S a f e t y Regulations. R e g u l a t i o n s . Degree D e g r e e of o f Cleanliness C l e a n l i n e s s and a n d Surface S u r f a c e Profile P r o f i l e Surface S u r f a c e preparation p r e p a r a t i o n to t o Sa S a 3 3 with w i t h a a surface s u r f a c e profile p r o f i l e of o f 75 7 5 - - 100 1 0 0 microns m i c r o n s Open O p e n Blasting B l a s t i n g Blasting B l a s t i n g shall s h a l l start s t a r t on o n nozzles, n o z z l e s , pipes, p i p e s , shell, s h e l l , around a r o u n d the t h e legs l e g s and a n d the t h e annular a n n u l a r plate p l a t e by b y means m e a n s of o f open o p e n blasting. b l a s t i n g . Appropriately A p p r o p r i a t e l y sized s i z e d abrasives a b r a s i v e s shall s h a l l be b e used. u s e d . Following F o l l o w i n g the t h e completion c o m p l e t i o n of o f the t h e open o p e n blasting, b l a s t i n g , spent s p e n t abrasives a b r a s i v e s shall s h a l l be b e removed r e m o v e d and a n d the t h e roof r o o f underside u n d e r s i d e blown b l o w n down d o w n with w i t h compressed c o m p r e s s e d air a i r to t o remove r e m o v e residual r e s i d u a l dust; d u s t ; this t h i s should s h o u l d be b e followed f o l l o w e d by b y a a complete c o m p l e t e vacuum v a c u u m cleaning c l e a n i n g of o f the t h e tank t a n k floor f l o o r using u s i n g industrial i n d u s t r i a l vacuum v a c u u m cleaners. c l e a n e r s . Vacuum V a c u u m Blasting B l a s t i n g Following F o l l o w i n g the t h e completion c o m p l e t i o n of o f all a l l open o p e n blasting b l a s t i n g of o f the t h e shell s h e l l and a n d associated a s s o c i a t e d components, c o m p o n e n t s , the t h e floor f l o o r shall s h a l l be b e blasted b l a s t e d using u s i n g fully f u l l y enclosed e n c l o s e d shot s h o t blasting b l a s t i n g machines m a c h i n e s (vacuum ( v a c u u m blasting b l a s t i n g - - dust d u s t free f r e e blasting). b l a s t i n g ) . In I n order o r d e r to t o reduce r e d u c e the t h e possibility p o s s i b i l i t y of o f contamination c o n t a m i n a t i o n by b y using u s i n g hydraulically h y d r a u l i c a l l y powered p o w e r e d machines m a c h i n e s electrically e l e c t r i c a l l y powered p o w e r e d machines m a c h i n e s are a r e to t o be b e used. u s e d . A A full f u l l Risk R i s k Assessment A s s e s s m e n t covering c o v e r i n g the t h e use u s e of o f electrically e l e c t r i c a l l y powered p o w e r e d blasting b l a s t i n g machines m a c h i n e s must m u s t be b e submitted s u b m i t t e d by b y the t h e CONTRACTOR. C O N T R A C T O R . A A mixture m i x t u r e of o f a a steel s t e e l grit g r i t and a n d shot s h o t shall s h a l l be b e utilized u t i l i z e d to t o produce p r o d u c e the t h e desired d e s i r e d angular a n g u l a r surface s u r f a c e profile. p r o f i l e . Vacuum V a c u u m blasting b l a s t i n g shall s h a l l only o n l y commence c o m m e n c e following f o l l o w i n g the t h e completion c o m p l e t i o n of o f the t h e open o p e n blasting. b l a s t i n g . All A l l abrasive a b r a s i v e material m a t e r i a l used u s e d for f o r both b o t h open o p e n and a n d vacuum v a c u u m blasting b l a s t i n g shall s h a l l meet m e e t the t h e requirements r e q u i r e m e n t s of o f this t h i s specification. s p e c i f i c a t i o n . Priming P r i m i n g (in ( i n case c a s e of o f Dehumidification D e h u m i d i f i c a t i o n Failure) F a i l u r e ) In I n case c a s e of o f dehumidification d e h u m i d i f i c a t i o n failure f a i l u r e and a n d before b e f o r e rust r u s t blooming b l o o m i n g occurs, o c c u r s , all a l l abrasive a b r a s i v e blasted b l a s t e d surfaces s u r f a c e s (open ( o p e n and a n d vacuum) v a c u u m ) are a r e to t o be b e immediately i m m e d i a t e l y coated c o a t e d with w i t h an a n approved a p p r o v e d holding h o l d i n g primer. p r i m e r . The T h e holding h o l d i n g primer p r i m e r shall s h a l l be b e spray s p r a y applied a p p l i e d at a t a a thickness t h i c k n e s s not n o t to t o exceed e x c e e d 30 3 0 µm. µ m . If I f the t h e holding h o l d i n g primer p r i m e r is i s applied a p p l i e d to t o a a thickness t h i c k n e s s that t h a t visibly v i s i b l y masks m a s k s the t h e anchor a n c h o r pattern, p a t t e r n , it i t shall s h a l l be b e removed r e m o v e d by b y abrasive a b r a s i v e blast b l a s t cleaning c l e a n i n g and a n d reapplied. r e a p p l i e d . Hand H a n d Lay-up L a y - u p Application A p p l i c a t i o n Only O n l y COMPANY C O M P A N Y approved a p p r o v e d GFRE G F R E systems s y s t e m s applied a p p l i e d by b y approved a p p r o v e d application a p p l i c a t i o n CONTRACTORs C O N T R A C T O R s shall s h a l l be b e considered c o n s i d e r e d for f o r this t h i s work. w o r k . Primers, P r i m e r s , caulking c a u l k i n g / / coving c o v i n g materials, m a t e r i a l s , laminating l a m i n a t i n g resin, r e s i n , and a n d topcoats t o p c o a t s shall s h a l l be b e supplied s u p p l i e d by b y one o n e Lining L i n i n g MANUFACTURER. M A N U F A C T U R E R . Once O n c e the t h e entire e n t i r e leg l e g landing l a n d i n g plates p l a t e s have h a v e been b e e n treated t r e a t e d as a s described d e s c r i b e d in i n this t h i s specification s p e c i f i c a t i o n clause c l a u s e 8.9.8 8 . 9 . 8 below, b e l o w , the t h e laminate l a m i n a t e for f o r shell s h e l l and a n d floor f l o o r can c a n be b e laid. l a i d . The T h e glass g l a s s fibre f i b r e hand h a n d lay-up l a y - u p application a p p l i c a t i o n to t o the t h e floor f l o o r may m a y start s t a r t only o n l y after a f t e r the t h e following f o l l o w i n g progress p r o g r e s s has h a s been b e e n achieved: a c h i e v e d : AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 171 1 7 1 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} All A l l open o p e n blasting b l a s t i n g / / lining l i n i n g / / painting p a i n t i n g / / inspection i n s p e c t i o n of o f the t h e shell s h e l l and a n d nozzles n o z z l e s is i s completed. c o m p l e t e d . Minimum M i n i m u m 50% 5 0 % of o f the t h e floor f l o o r vacuum v a c u u m blasted. b l a s t e d . Minimum M i n i m u m 20% 2 0 % of o f the t h e landing l a n d i n g legs l e g s laminated l a m i n a t e d plates p l a t e s are a r e in i n place. p l a c e . Landing L a n d i n g Legs L e g s Reinforcing R e i n f o r c i n g Plates P l a t e s A A number n u m b e r of o f pre-cut p r e - c u t plates p l a t e s (striker ( s t r i k e r plates) p l a t e s ) shall s h a l l be b e cut c u t to t o size s i z e (a ( a nominal n o m i n a l diameter d i a m e t e r of o f approximately a p p r o x i m a t e l y 1" 1 " less l e s s than t h a n the t h e in-situ i n - s i t u plate). p l a t e ) . The T h e edges e d g e s of o f the t h e pre-cut p r e - c u t plates p l a t e s shall s h a l l be b e ground g r o u n d smooth s m o o t h and a n d abrasive a b r a s i v e blast b l a s t the t h e plates p l a t e s to t o Sa S a 3 3 with w i t h a a surface s u r f a c e profile p r o f i l e of o f 75-100 7 5 - 1 0 0 microns. m i c r o n s . The T h e plates p l a t e s shall s h a l l be b e prepared p r e p a r e d in i n the t h e following f o l l o w i n g manner: m a n n e r : Apply A p p l y the t h e approved a p p r o v e d catalysed c a t a l y s e d epoxy e p o x y resin r e s i n to t o plate p l a t e and a n d lay-in l a y - i n the t h e approved a p p r o v e d glass g l a s s reinforcing r e i n f o r c i n g mat. m a t . Apply A p p l y further f u r t h e r catalysed c a t a l y s e d epoxy e p o x y resin. r e s i n . Consolidate C o n s o l i d a t e with w i t h a a metal m e t a l washer w a s h e r roller. r o l l e r . Lay L a y in i n a a second s e c o n d layer l a y e r of o f the t h e glass g l a s s reinforcing r e i n f o r c i n g mat. m a t . The T h e whole w h o l e to t o be b e consolidated c o n s o l i d a t e d with w i t h a a metal m e t a l washer w a s h e r roller r o l l e r to t o ensure e n s u r e that t h a t no n o air a i r is i s trapped t r a p p e d within w i t h i n the t h e mat. m a t . Apply A p p l y the t h e gel g e l coat c o a t in i n the t h e approved a p p r o v e d manner. m a n n e r . The T h e plates p l a t e s are a r e then t h e n left l e f t allowed a l l o w e d to t o attain a t t a i n full f u l l cure. c u r e . Once O n c e cured, c u r e d , the t h e edges e d g e s are a r e to t o be b e trimmed. t r i m m e d . Support S u p p o r t the t h e weight w e i g h t of o f the t h e roof r o o f around a r o u n d each e a c h leg l e g in i n turn t u r n following f o l l o w i n g this t h i s procedure: p r o c e d u r e : For F o r roof r o o f legs l e g s - - remove r e m o v e leg l e g completely, c o m p l e t e l y , for f o r landing l a n d i n g pads, p a d s , and a n d bleeder b l e e d e r vents v e n t s raise r a i s e leg l e g / / pad p a d a a minimum m i n i m u m of o f 25 2 5 mm. m m . Using U s i n g solvent s o l v e n t soaked s o a k e d rags, r a g s , clean c l e a n away a w a y any a n y sludge s l u d g e trapped t r a p p e d directly d i r e c t l y under u n d e r the t h e leg, l e g , if i f any. a n y . Allow A l l o w to t o dry. d r y . Abrasive A b r a s i v e blast, b l a s t , using u s i n g a a vacuum v a c u u m system, s y s t e m , to t o Sa S a 3. 3 . Prepare P r e p a r e epoxy e p o x y mortar m o r t a r compound c o m p o u n d and a n d apply a p p l y to t o the t h e welds w e l d s of o f the t h e in-situ i n - s i t u plates p l a t e s under u n d e r each e a c h leg l e g forming f o r m i n g a a fillet, f i l l e t , allow a l l o w to t o cure. c u r e . Apply A p p l y catalysed c a t a l y s e d epoxy e p o x y resin r e s i n to t o the t h e in-situ i n - s i t u plate p l a t e and a n d consolidate c o n s o l i d a t e two t w o layers l a y e r s of o f 450 4 5 0 gm/square g m / s q u a r e meter m e t e r mat m a t into i n t o the t h e resin. r e s i n . The T h e resin r e s i n and a n d mat m a t must m u s t overlay o v e r l a y the t h e edges e d g e s of o f the t h e epoxy e p o x y mortar m o r t a r fillet f i l l e t of o f the t h e in-situ i n - s i t u plate p l a t e by b y at a t least l e a s t 150 1 5 0 mm. m m . Insert I n s e r t the t h e pre-prepared p r e - p r e p a r e d GFRE G F R E coated c o a t e d plate p l a t e (striker ( s t r i k e r plates), p l a t e s ) , cured c u r e d laminated l a m i n a t e d side s i d e up, u p , under u n d e r the t h e leg, l e g , ensuring e n s u r i n g the t h e plate p l a t e is i s centred. c e n t r e d . Allow A l l o w the t h e leg l e g to t o gently g e n t l y settle s e t t l e on o n the t h e plate, p l a t e , this t h i s will w i l l force f o r c e the t h e plate p l a t e into i n t o the t h e wet w e t glass g l a s s fibre f i b r e reinforced r e i n f o r c e d epoxy e p o x y system. s y s t e m . Fit F i t a a split s p l i t protective p r o t e c t i v e PVC P V C / / steel s t e e l cover c o v e r of o f adequate a d e q u a t e dimension d i m e n s i o n over o v e r the t h e reinforcing r e i n f o r c i n g plate p l a t e to t o protect p r o t e c t the t h e GFRP, G F R P , and a n d then t h e n make m a k e good g o o d any a n y damaged d a m a g e d surfaces. s u r f a c e s . After A f t e r curing, c u r i n g , the t h e edge e d g e between b e t w e e n the t h e pre-prepared p r e - p r e p a r e d plated p l a t e d and a n d the t h e in-situ i n - s i t u plate p l a t e is i s to t o be b e filled f i l l e d with w i t h an a n epoxy e p o x y mortar. m o r t a r . When W h e n applying a p p l y i n g the t h e GFRE G F R E treatment t r e a t m e n t to t o the t h e remainder r e m a i n d e r of o f the t h e tank t a n k floor f l o o r the t h e resin r e s i n and a n d glass g l a s s mat m a t reinforcement r e i n f o r c e m e n t shall s h a l l overlap o v e r l a p the t h e new n e w base b a s e plates p l a t e s by b y 10 1 0 cm c m minimum m i n i m u m all a l l around. a r o u n d . The T h e above a b o v e work w o r k may m a y be b e carried c a r r i e d out o u t on o n a a limited l i m i t e d number n u m b e r of o f legs l e g s simultaneously, s i m u l t a n e o u s l y , but b u t the t h e CONTRACTORs C O N T R A C T O R s shall s h a l l not n o t attempt a t t e m p t to t o jack j a c k up u p or o r remove r e m o v e the t h e load l o a d from f r o m adjacent a d j a c e n t supports s u p p o r t s without w i t h o u t the t h e prior p r i o r knowledge k n o w l e d g e and a n d consent c o n s e n t of o f AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 172 1 7 2 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} COMPANY’s C O M P A N Y ’ s representative. r e p r e s e n t a t i v e . The T h e CONTRACTORs C O N T R A C T O R s shall s h a l l provide p r o v i d e jacks j a c k s and a n d packing p a c k i n g of o f the t h e temporary t e m p o r a r y support s u p p o r t of o f roof r o o f legs. l e g s . When W h e n laminate l a m i n a t e and a n d epoxy e p o x y mortar m o r t a r fillet f i l l e t have h a v e cured, c u r e d , protect p r o t e c t with w i t h polyethylene p o l y e t h y l e n e sheet s h e e t held h e l d in i n place p l a c e with w i t h mastic m a s t i c tape. t a p e . Epoxy E p o x y Mortar M o r t a r / / Caulking C a u l k i n g After A f t e r abrasive a b r a s i v e blasting, b l a s t i n g , prepare p r e p a r e epoxy e p o x y mortar m o r t a r as a s per p e r Lining L i n i n g MANUFACTURER M A N U F A C T U R E R / / SUPPLIER S U P P L I E R instructions i n s t r u c t i o n s and a n d apply a p p l y to t o all a l l floor f l o o r and a n d shell s h e l l welds, w e l d s , forming f o r m i n g a a smooth s m o o t h fillet f i l l e t between b e t w e e n plates, p l a t e s , leaving l e a v i n g no n o step s t e p or o r ledge. l e d g e . This T h i s is i s completed c o m p l e t e d to t o ensure e n s u r e the t h e GFRE G F R E does d o e s not n o t encounter e n c o u n t e r rough r o u g h edges e d g e s and a n d minimizes m i n i m i z e s the t h e risk r i s k of o f entrapped e n t r a p p e d air. a i r . All A l l welds, w e l d s , plate p l a t e laps, l a p s , reinforcing r e i n f o r c i n g plates, p l a t e s , roof r o o f support s u p p o r t plates, p l a t e s , rivets, r i v e t s , holes h o l e s and a n d corrosion c o r r o s i o n pits p i t s are a r e to t o be b e caulked, c a u l k e d , to t o a a clean c l e a n smooth s m o o t h finish, f i n i s h , with w i t h the t h e epoxy e p o x y mortar. m o r t a r . A A fillet f i l l e t of o f epoxy e p o x y mortar m o r t a r shall s h a l l be b e applied a p p l i e d at a t the t h e shell s h e l l / / annular a n n u l a r plates p l a t e s internal i n t e r n a l weld w e l d around a r o u n d the t h e circumference c i r c u m f e r e n c e of o f the t h e tank t a n k to t o establish e s t a b l i s h a a smooth s m o o t h transition t r a n s i t i o n of o f the t h e laminate. l a m i n a t e . Caulking C a u l k i n g between b e t w e e n floor f l o o r plates p l a t e s and a n d shell s h e l l to t o annular a n n u l a r plates p l a t e s shall s h a l l be b e applied a p p l i e d directly d i r e c t l y before b e f o r e lamination l a m i n a t i o n and a n d while w h i l e the t h e epoxy e p o x y mortar m o r t a r is i s within w i t h i n the t h e curing c u r i n g time t i m e i.e. i . e . wet. w e t . The T h e epoxy e p o x y mortar m o r t a r compound c o m p o u n d required r e q u i r e d to t o fill f i l l small s m a l l fillet f i l l e t shall s h a l l be b e made m a d e / / mixed m i x e d as a s per p e r Lining L i n i n g MANUFACTURER M A N U F A C T U R E R / / SUPPLIER S U P P L I E R requirements. r e q u i r e m e n t s . Hand H a n d Lay-up L a y - u p Application A p p l i c a t i o n A14.10.1 A 1 4 . 1 0 . 1 Main M a i n Laminate L a m i n a t e The T h e lay-up l a y - u p operation o p e r a t i o n across a c r o s s the t h e tank t a n k bottom b o t t o m shall s h a l l be b e completed c o m p l e t e d in i n successive s u c c e s s i v e parallel p a r a l l e l strips s t r i p s of o f reinforcing r e i n f o r c i n g mat. m a t . The T h e work w o r k direction d i r e c t i o n shall s h a l l start s t a r t from f r o m one o n e side s i d e of o f the t h e tank t a n k and a n d progress p r o g r e s s toward t o w a r d the t h e other o t h e r end e n d across a c r o s s the t h e tank t a n k floor f l o o r plates, p l a t e s , ending e n d i n g at a t the t h e main m a i n access a c c e s s manway. m a n w a y . Each E a c h single s i n g l e layer l a y e r of o f mat m a t is i s to t o be b e completed c o m p l e t e d separately s e p a r a t e l y prior p r i o r to t o application a p p l i c a t i o n of o f the t h e second s e c o n d layer. l a y e r . The T h e interface i n t e r f a c e area a r e a between b e t w e e n the t h e GFRE G F R E system s y s t e m and a n d the t h e Barge B a r g e steel, s t e e l , at a t the t h e end e n d of o f the t h e limit l i m i t on o n the t h e up u p shell, s h e l l , shall s h a l l be b e completed c o m p l e t e d and a n d finished f i n i s h e d off o f f in i n a a layered, l a y e r e d , chamfered c h a m f e r e d edge e d g e as a s per p e r Appendix A p p e n d i x Figure F i g u r e 14.25 1 4 . 2 5 for f o r Dad D a d Island I s l a n d COS C O S Tanks T a n k s and a n d for f o r Appendix A p p e n d i x Figure F i g u r e 14.26 1 4 . 2 6 Zirku Z i r k u Island I s l a n d COS C O S Tanks. T a n k s . Appendix A p p e n d i x Figure F i g u r e 14.25 1 4 . 2 5 Appendix A p p e n d i x Interface I n t e r f a c e Area A r e a Between B e t w e e n the t h e GFRE G F R E System S y s t e m and a n d Barge B a r g e Steel S t e e l - - Das D a s Island I s l a n d COS C O S Tanks T a n k s AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 173 1 7 3 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Appendix A p p e n d i x Figure F i g u r e 14.26 1 4 . 2 6 Interface I n t e r f a c e Area A r e a Between B e t w e e n the t h e GFRE G F R E System S y s t e m and a n d Barge B a r g e Steel S t e e l - - Zirku Z i r k u Island I s l a n d COS C O S Tanks T a n k s The T h e catalysed c a t a l y s e d epoxy e p o x y resin r e s i n applied a p p l i e d to t o the t h e shell s h e l l areas a r e a s should s h o u l d not n o t run r u n or o r sag. s a g . Catalysed C a t a l y s e d epoxy e p o x y resin r e s i n shall s h a l l be b e laid l a i d down d o w n to t o the t h e primed p r i m e d steel s t e e l surface s u r f a c e by b y brush b r u s h or o r roller. r o l l e r . The T h e glass g l a s s reinforcing r e i n f o r c i n g mat m a t (450 ( 4 5 0 g/m g / m 2 2 ) ) be b e embedded e m b e d d e d into i n t o the t h e resin r e s i n using u s i n g a a metal m e t a l roller r o l l e r to t o remove r e m o v e entrapped e n t r a p p e d air, a i r , folds f o l d s and a n d wrinkles w r i n k l e s and a n d ensure e n s u r e the t h e complete c o m p l e t e wetting w e t t i n g of o f the t h e glass g l a s s mat. m a t . Additional A d d i t i o n a l resin r e s i n should s h o u l d be b e applied a p p l i e d and a n d rolled r o l l e d as a s required r e q u i r e d to t o ensure e n s u r e that t h a t the t h e glass g l a s s mat m a t is i s fully f u l l y saturated, s a t u r a t e d , and a n d no n o entrapped e n t r a p p e d air a i r remains. r e m a i n s . Each E a c h strip s t r i p of o f reinforcement r e i n f o r c e m e n t should s h o u l d overleap o v e r l e a p the t h e adjoining a d j o i n i n g strip s t r i p to t o a a minimum m i n i m u m of o f 5 5 cm c m within w i t h i n the t h e over- o v e r - coating c o a t i n g internal i n t e r n a l otherwise o t h e r w i s e 10 1 0 cm c m overlap o v e r l a p shall s h a l l be b e considered c o n s i d e r e d after a f t e r adequate a d e q u a t e sanding s a n d i n g down d o w n of o f the t h e overlapped o v e r l a p p e d strip. s t r i p . The T h e second s e c o n d (450 ( 4 5 0 g/m g / m 2 2 ) ) mat m a t shall s h a l l be b e laid l a i d as a s per p e r explained e x p l a i n e d and a n d with w i t h a a 50% 5 0 % overlap o v e r l a p with w i t h the t h e first f i r s t layer l a y e r ensuring e n s u r i n g that t h a t the t h e joints j o i n t s are a r e staggered s t a g g e r e d from f r o m all a l l directions. d i r e c t i o n s . Immediately I m m e d i a t e l y apply a p p l y the t h e glass g l a s s reinforced r e i n f o r c e d tissue t i s s u e to t o the t h e wet w e t application, a p p l i c a t i o n , workout w o r k o u t using u s i n g metal m e t a l roller. r o l l e r . The T h e embedding e m b e d d i n g of o f the t h e surfacing s u r f a c i n g tissue t i s s u e shall s h a l l be b e staggered s t a g g e r e d so s o as a s not n o t to t o correspond c o r r e s p o n d with w i t h the t h e joints j o i n t s of o f the t h e glass g l a s s reinforcement r e i n f o r c e m e n t mat. m a t . The T h e glass g l a s s reinforced r e i n f o r c e d laminate l a m i n a t e system, s y s t e m , when w h e n dry d r y enough e n o u g h to t o walk w a l k on, o n , shall s h a l l be b e inspected i n s p e c t e d at a t all a l l stages s t a g e s by b y both b o t h the t h e CONTRACTOR C O N T R A C T O R and a n d the t h e COMPANY C O M P A N Y representative. r e p r e s e n t a t i v e . Any A n y defects d e f e c t s shall s h a l l be b e made m a d e good g o o d by b y the t h e CONTRACTOR C O N T R A C T O R in i n accordance a c c o r d a n c e with w i t h the t h e approved a p p r o v e d repair r e p a i r procedure. p r o c e d u r e . Repair R e p a i r procedure p r o c e d u r e shall s h a l l be b e submitted s u b m i t t e d to t o COMPANY C O M P A N Y by b y the t h e CONTRACTOR C O N T R A C T O R prior p r i o r to t o the t h e commencement c o m m e n c e m e n t of o f the t h e work w o r k for f o r approval. a p p r o v a l . The T h e minimum m i n i m u m laminate l a m i n a t e thickness t h i c k n e s s prior p r i o r to t o the t h e gel g e l coat c o a t application a p p l i c a t i o n shall s h a l l be b e 2,500 2 , 5 0 0 microns. m i c r o n s . A14.10.2 A 1 4 . 1 0 . 2 Gel G e l Coat C o a t Apply A p p l y by b y spray s p r a y technique t e c h n i q u e or o r roller r o l l e r a a final f i n a l gel g e l coat c o a t of o f catalysed c a t a l y s e d epoxy e p o x y resin r e s i n as a s required r e q u i r e d to t o ensure e n s u r e complete c o m p l e t e embedding e m b e d d i n g of o f the t h e surface s u r f a c e tissue t i s s u e in i n the t h e resin. r e s i n . The T h e final f i n a l gel g e l coat c o a t of o f catalysed c a t a l y s e d epoxy e p o x y resin r e s i n shall s h a l l completely c o m p l e t e l y cover c o v e r the t h e surfacing s u r f a c i n g tissue. t i s s u e . The T h e final f i n a l gel g e l coat c o a t shall s h a l l be b e applied a p p l i e d to t o a a nominal n o m i n a l thickness t h i c k n e s s of o f 300 3 0 0 microns. m i c r o n s . The T h e final f i n a l thickness t h i c k n e s s of o f the t h e completed c o m p l e t e d laminate l a m i n a t e system s y s t e m shall s h a l l be b e not n o t less l e s s than t h a n 2800 2 8 0 0 microns. m i c r o n s . The T h e system s y s t e m shall s h a l l be b e allowed a l l o w e d to t o reach r e a c h full f u l l cure c u r e (as ( a s per p e r Lining L i n i n g MANUFACTURER’s M A N U F A C T U R E R ’ s / / SUPPLIER’s S U P P L I E R ’ s recommendation) r e c o m m e n d a t i o n ) prior p r i o r to t o the t h e tank t a n k being b e i n g introduced i n t r o d u c e d into i n t o service. s e r v i c e . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 174 1 7 4 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Materials M a t e r i a l s A14.11.1 A 1 4 . 1 1 . 1 General G e n e r a l All A l l material m a t e r i a l shall s h a l l be b e chemically c h e m i c a l l y pure, p u r e , and a n d free f r e e from f r o m foreign f o r e i g n contaminates. c o n t a m i n a t e s . The T h e age a g e of o f the t h e primer, p r i m e r , resin r e s i n and a n d catalyst c a t a l y s t shall s h a l l not n o t exceed e x c e e d the t h e recommended r e c o m m e n d e d shelf s h e l f life l i f e as a s specified s p e c i f i e d by b y the t h e Lining L i n i n g MANUFACTURER. M A N U F A C T U R E R . The T h e primer p r i m e r and a n d resin r e s i n must m u s t be b e delivered d e l i v e r e d to t o the t h e site s i t e in i n unopened u n o p e n e d containers c o n t a i n e r s with w i t h batch b a t c h number n u m b e r and a n d date d a t e of o f manufacture m a n u f a c t u r e clearly c l e a r l y marked m a r k e d thereon. t h e r e o n . Primers, P r i m e r s , caulking c a u l k i n g / / coving c o v i n g materials, m a t e r i a l s , laminating l a m i n a t i n g resin, r e s i n , and a n d topcoats t o p c o a t s shall s h a l l be b e supplied s u p p l i e d by b y one o n e Lining L i n i n g MANUFACTURER, M A N U F A C T U R E R , unless u n l e s s otherwise o t h e r w i s e approved a p p r o v e d by b y the t h e owner. o w n e r . A14.11.2 A 1 4 . 1 1 . 2 Reinforcement R e i n f o r c e m e n t Mat M a t The T h e reinforcement r e i n f o r c e m e n t mats m a t s and a n d surfacing s u r f a c i n g veils v e i l s shall s h a l l not n o t exceed e x c e e d 1250 1 2 5 0 mm m m in i n width. w i d t h . A14.11.3 A 1 4 . 1 1 . 3 Resin R e s i n The T h e resin r e s i n shall s h a l l be b e 100% 1 0 0 % pure p u r e epoxy e p o x y resin. r e s i n . It I t should s h o u l d consist c o n s i s t of o f resin r e s i n and a n d catalyst c a t a l y s t only. o n l y . The T h e resulting r e s u l t i n g catalysed c a t a l y s e d mixture m i x t u r e shall s h a l l be b e transparent. t r a n s p a r e n t . Approved A p p r o v e d Material: M a t e r i a l : Glass G l a s s Fibre F i b r e Laminate L a m i n a t e - - Owens O w e n s Corning C o r n i n g M705 M 7 0 5 Tissue T i s s u e - - Fiberill F i b e r i l l 1777 1 7 7 7 A14.11.4 A 1 4 . 1 1 . 4 Reference R e f e r e n c e Plates P l a t e s Prior P r i o r to t o the t h e commencement c o m m e n c e m e n t of o f any a n y laminate l a m i n a t e work w o r k the t h e CONTRACTOR C O N T R A C T O R shall s h a l l prepare p r e p a r e reference r e f e r e n c e plates p l a t e s sized s i z e d 0.4 0 . 4 m m x x 0.4 0 . 4 m m (a ( a minimum m i n i m u m of o f two t w o in i n number) n u m b e r ) of o f the t h e GFRE G F R E system s y s t e m to t o be b e used. u s e d . One O n e plate p l a t e should s h o u l d show s h o w the t h e GFRE G F R E lining l i n i n g stepwise s t e p w i s e from f r o m primer p r i m e r (if ( i f required), r e q u i r e d ) , laminate(s) l a m i n a t e ( s ) and a n d gel g e l coat. c o a t . The T h e second s e c o n d plate p l a t e should s h o u l d show s h o w the t h e complete c o m p l e t e GFRE G F R E lining l i n i n g system s y s t e m as a s it i t will w i l l be b e applied a p p l i e d in i n the t h e tank. t a n k . Inspection I n s p e c t i o n A14.12.1 A 1 4 . 1 2 . 1 Dry D r y Film F i l m Thickness T h i c k n e s s All A l l routine r o u t i n e dry d r y film f i l m thickness t h i c k n e s s (DFT) ( D F T ) measurements m e a s u r e m e n t s shall s h a l l be b e recorded r e c o r d e d using u s i n g any a n y electro-magnetic e l e c t r o - m a g n e t i c resistance r e s i s t a n c e or o r eddy e d d y current c u r r e n t principal p r i n c i p a l film f i l m gauges. g a u g e s . CONTRACTOR’s C O N T R A C T O R ’ s dry d r y film f i l m thickness t h i c k n e s s gauge g a u g e required r e q u i r e d for f o r final f i n a l joint j o i n t inspection i n s p e c t i o n shall s h a l l be b e similar s i m i l a r to t o COMPANY C O M P A N Y standard s t a n d a r d instrument i n s t r u m e n t provided p r o v i d e d with w i t h a a printout p r i n t o u t facility. f a c i l i t y . DFT D F T instruments i n s t r u m e n t s shall s h a l l be b e calibrated c a l i b r a t e d at a t least l e a s t twice t w i c e daily. d a i l y . Measurement M e a s u r e m e n t print p r i n t outs o u t s shall s h a l l be b e retained r e t a i n e d by b y COMPANY C O M P A N Y for f o r future f u t u r e assessment. a s s e s s m e n t . The T h e total t o t a l dry d r y film f i l m thickness t h i c k n e s s of o f the t h e completed c o m p l e t e d laminate l a m i n a t e system s y s t e m shall s h a l l not n o t be b e less l e s s than t h a n 2,800 2 , 8 0 0 microns. m i c r o n s . The T h e main m a i n laminate l a m i n a t e thickness, t h i c k n e s s , prior p r i o r to t o gel g e l coat c o a t application a p p l i c a t i o n shall s h a l l be b e a a minimum m i n i m u m of o f 2,300 2 , 3 0 0 microns, m i c r o n s , with w i t h a a final f i n a l gel g e l coat c o a t applied a p p l i e d to t o a a nominal n o m i n a l thickness t h i c k n e s s of o f 300 3 0 0 microns. m i c r o n s . At A t least l e a s t (4) ( 4 ) four f o u r DFT D F T readings r e a d i n g s per p e r square s q u a r e meter m e t e r shall s h a l l be b e taken t a k e n and a n d recorded r e c o r d e d to t o verify v e r i f y the t h e applied a p p l i e d thickness. t h i c k n e s s . Measurement M e a s u r e m e n t for f o r conformance c o n f o r m a n c e to t o a a thickness t h i c k n e s s specification. s p e c i f i c a t i o n . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 175 1 7 5 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Measure M e a s u r e twenty t w e n t y (20) ( 2 0 ) separate s e p a r a t e spot s p o t measurements m e a s u r e m e n t s (average ( a v e r a g e of o f 4 4 readings r e a d i n g s per p e r spot s p o t of o f 4-cm 4 - c m diameter) d i a m e t e r ) spaced s p a c e d evenly e v e n l y over o v e r an a n area a r e a of o f 20 2 0 square s q u a r e meters. m e t e r s . This T h i s area a r e a corresponds c o r r e s p o n d s to t o the t h e surface s u r f a c e area a r e a of o f one o n e complete c o m p l e t e floor f l o o r plate, p l a t e , which w h i c h can c a n be b e considered c o n s i d e r e d the t h e unit u n i t area a r e a for f o r the t h e subject s u b j e c t application. a p p l i c a t i o n . The T h e average a v e r a g e of o f the t h e twenty t w e n t y (20) ( 2 0 ) spot s p o t measurements m e a s u r e m e n t s for f o r each e a c h full f u l l plate p l a t e shall s h a l l not n o t be b e less l e s s than t h a n the t h e minimum m i n i m u m specified s p e c i f i e d thickness. t h i c k n e s s . No N o more m o r e than t h a n two t w o single s i n g l e spot s p o t measurements m e a s u r e m e n t s (the ( t h e average a v e r a g e of o f 4 4 readings r e a d i n g s at a t each e a c h spot) s p o t ) in i n any a n y unit u n i t area a r e a shall s h a l l be b e less l e s s than t h a n 20% 2 0 % of o f the t h e specified s p e c i f i e d minimum; m i n i m u m ; this t h i s value v a l u e is i s defined d e f i n e d as a s the t h e critical c r i t i c a l dry d r y film f i l m thickness. t h i c k n e s s . The T h e critical c r i t i c a l dry d r y film f i l m thickness t h i c k n e s s of o f the t h e main m a i n laminate l a m i n a t e system s y s t e m is i s 2,000 2 , 0 0 0 microns, m i c r o n s , beyond b e y o n d which w h i c h repair r e p a i r work w o r k shall s h a l l be b e considered. c o n s i d e r e d . The T h e critical c r i t i c a l dry d r y film f i l m thickness t h i c k n e s s of o f the t h e complete c o m p l e t e laminate l a m i n a t e system s y s t e m (i.e. ( i . e . the t h e main m a i n laminate l a m i n a t e and a n d gel g e l coat) c o a t ) is i s 2,240 2 , 2 4 0 microns, m i c r o n s , beyond b e y o n d which w h i c h repair r e p a i r work w o r k shall s h a l l be b e considered. c o n s i d e r e d . Holiday H o l i d a y Detection D e t e c t i o n The T h e main m a i n laminate l a m i n a t e system s y s t e m shall s h a l l be b e holiday h o l i d a y tested t e s t e d using u s i n g high h i g h voltage v o l t a g e spark s p a r k tester t e s t e r at a t 6 6 KV. K V . However, H o w e v e r , the t h e completed c o m p l e t e d laminate l a m i n a t e system s y s t e m shall s h a l l be b e holiday h o l i d a y detected d e t e c t e d at a t 10 1 0 KV. K V . Any A n y spot s p o t which w h i c h fail f a i l the t h e high h i g h voltage v o l t a g e spark s p a r k test t e s t at a t the t h e prescribed p r e s c r i b e d voltage v o l t a g e shall s h a l l be b e repaired r e p a i r e d and a n d re-tested r e - t e s t e d at a t the t h e same s a m e voltage. v o l t a g e . A14.13.1 A 1 4 . 1 3 . 1 Pull-off P u l l - o f f and a n d Hardness H a r d n e s s Tests T e s t s COMPANY C O M P A N Y shall s h a l l retain r e t a i n the t h e right r i g h t to t o request r e q u e s t and a n d or o r conduct, c o n d u c t , destructive d e s t r u c t i v e adhesion a d h e s i o n testing t e s t i n g as a s and a n d where w h e r e it i t is i s considered c o n s i d e r e d necessary. n e c e s s a r y . The T h e values v a l u e s obtained o b t a i n e d from f r o m the t h e test t e s t shall s h a l l in i n no n o case c a s e be b e lower l o w e r than t h a n the t h e values v a l u e s obtained o b t a i n e d during d u r i n g the t h e pre-qualification p r e - q u a l i f i c a t i o n test t e s t carried c a r r i e d out o u t by b y COMPANY. C O M P A N Y . A A minimum m i n i m u m value v a l u e of o f 5.0 5 . 0 N/mm N / m m 2 2 would w o u l d be b e acceptable. a c c e p t a b l e . Bargcol B a r g c o l Hardness H a r d n e s s test t e s t shall s h a l l be b e carried c a r r i e d out o u t on o n the t h e test t e s t plates p l a t e s as a s per p e r ASTM A S T M D2583. D 2 5 8 3 . AGES-SP-07-004 A G E S - S P - 0 7 - 0 0 4 Rev. R e v . No: N o : 1 1 Page P a g e 176 1 7 6 of o f 176 1 7 6 All A l l All A l l All A l l parties p a r t i e s parties p a r t i e s parties p a r t i e s consent c o n s e n t consent c o n s e n t consent c o n s e n t to t o to t o to t o this t h i s this t h i s this t h i s document d o c u m e n t document d o c u m e n t document d o c u m e n t being b e i n g being b e i n g being b e i n g signed s i g n e d signed s i g n e d signed s i g n e d electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y electronically e l e c t r o n i c a l l y -UPST/UDR/INT/2021/6563 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 6 3 -UPST/UDR/INT/2021/6591 - U P S T / U D R / I N T / 2 0 2 1 / 6 5 9 1 -PT&CS/GP/INT/2021/7691 - P T & C S / G P / I N T / 2 0 2 1 / 7 6 9 1 0.09 0.35 0.66 0.00 1.00 0.00 0.00 0.00 0.00 0.00 1.00 0.28 0.28 0.27 0.09 0.35 0.66 0.13 0.13 0.13 0.13 0.13 0.14